YAMAHA RSG90K PARTS CATALOGUE
RSG90K (8FL1) U.S.A.,CANADA
RSG90K (8FL2) EUROPE,JAPAN
A2
1D8FL-100E1
2D8FL-100E1
()
RSG90K
PARTS CATALOGUE
©2004 by Yamaha Motor Co., Ltd.
1st edition, June 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
RSG90K
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
HTR(*) HEAT RED 00EY
S3(*) SILVER 3 0791
YB YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8FL00X5A000747 8FL1 8FL1
JYE8FL00X5A000747 8FL2 8FL2
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8FL1 U.S.A,CANADA
2 8FL2 EUROPE,JAPAN
A6
ENGINE
CYLINDER HEAD .................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B12
OIL CLEANER .......................................................................B13
INTAKE .................................................................................B14
CARBURETOR .....................................................................C2
EXHAUST .............................................................................C5
CRANKCASE ........................................................................C7
CRANKCASE COVER 1 .......................................................C8
STARTER ..............................................................................C9
DRIVE
PRIMARY SHEAVE ..............................................................C10
SECONDARY SHEAVE ........................................................ C12
BODY
ENGINE BRACKET ...............................................................C13
OIL TANK ..............................................................................C14
FRAME ..................................................................................C15
SKI .........................................................................................D5
STEERING ............................................................................D9
STEERING GATE ................................................................. D11
FUEL TANK ...........................................................................D12
SEAT .....................................................................................D14
BRAKE ..................................................................................D15
CONTROL CABLE ................................................................E3
TRACK SUSPENSION 1 ....................................................... E4
TRACK SUSPENSION 2 ....................................................... E6
TRACK DRIVE 1 ...................................................................E10
TRACK DRIVE 2 ...................................................................E11
SHROUD ...............................................................................E15
EMBLEM ...............................................................................F3
WINDSHIELD ........................................................................F4
GUARD & LUGGAGE BOX ................................................... F5
BUMPER ...............................................................................F6
INSTRUMENT PANEL ..........................................................F8
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... F9
STARTING MOTOR ............................................................. F10
METER ................................................................................. F11
HEADLIGHT ......................................................................... F12
TAILLIGHT ............................................................................ F13
HANDLE SWITCH & LEVER ................................................ F14
ELECTRICAL 1 ..................................................................... F15
ELECTRICAL 2 ..................................................................... G3
ELECTRICAL 3 ..................................................................... G4
ALTERNATE REAR VIEW MIRROR .................................... G5
ALTERNATE SKI .................................................................. G6
ALTERNATE REAR SUSPENSION ..................................... G7
ALTERNATE DRIVE SETTING 1 ......................................... G8
ALTERNATE DRIVE SETTING 2 ......................................... G11
ALTERNATE REBUILD KIT .................................................. G12
ALTERNATE CLUTCH TUNE UP KIT .................................. G13
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
8ES–11101–00
5JW–11133–10
93440–09141
90340–27001
91808–16023
90105–06026
95027–08012
90430–08119
94701–00411
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 12 12
.CIRCLIP 12 12
.PLUG, STRAIGHT SCREW 1 1
.PIN, DOWEL 12 12
.BOLT, FLANGE 16 16
BOLT, FLANGE 1 1
GASKET 1 1
PLUG, SPARK (NGK R CR8E) 3 3
8FL1
8FL2
REMARKS
94703–00411
10
90119–10004
11
8ES–11191–00
12
5BE–12241–00
13
8ES–11193–00
14
3Y1–15363–00
15
93210–19123
16
90109–066F0
17
4KG–1111G–00
18
8ES–11181–00
19
91317–06065
20
8ES–13416–00
21
90467–10041
PLUG, SPARK (NGK R CR8E) 3 FOR JPN
BOLT, WITH WASHER 8 8
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLUG, OIL 1 1
O-RING 1 1
BOLT 6 6
RUBBER, MOUNT 1 6 6
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
PIPE, OIL 1 1 1
CLIP 2 2
B
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8ES–11400–00
5JW–11650–01
5JW–11654–00
90179–08327
5JW–11656–A0
CRANKSHAFT ASSY 1 1
CONNECTING ROD ASSY 3 3
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 6 6 UR WHITE
8FL1
8FL2
REMARKS
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
5JW–11656–40
6
8ES–11469–00
7
3LD–11416–10
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
8
8ES–11631–00
9
5JW–11603–00
10
93450–19095
11
5JW–11633–00
PLANE BEARING, CONNECTING ROD 6 6 UR BLUE
PLANE BEARING, CONNECTING ROD 6 6 UR BLACK
PLANE BEARING, CONNECTING ROD 6 6 UR BROWN
PLANE BEARING, CONNECTING ROD 6 6 UR GREEN
PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW
PLUG 1 1
PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN
PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 UR WHITE
PISTON (STD) 3 3
PISTON RING SET (STD) 3 3
CIRCLIP 3 3
PIN, PISTON 3 3
B
3
12
93450–19095
13
90280–03045
14
90105–12005
15
90201–121H0
16
59J–11455–00
CIRCLIP 3 3
KEY, WOODRUFF 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
SHAFT 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO. DESCRIPTION
8ES–11406–00
95817–06020
8ES–11407–00
8ES–11530–00
93306–30323
8ES–11454–00
4JT–15381–01
90151–06008
93310–42239
8ES–11428–00
8ES–11478–00
93450–32152
8ES–11464–00
97017–10025
90215–10003
SHAFT ASSY 1 1
BOLT, FLANGE 4 4
SHAFT ASSY.,2 1 1
BALANCER WEIGHT GEAR COMP. 1 1
BEARING 1 1
WEIGHT 1 1 1
PLATE, BEARING COVER 1 1
SCREW, COUNTERSUNK 1 1
BEARING 1 1
BEARING 1 1 1
COLLAR 1 1
CIRCLIP 1 1
WEIGHT 2 1 1
BOLT 2 2
WASHER, LOCK 2 2
8FL1
8FL2
REMARKS
B
4
32
90201–10591
WASHER, PLATE 2 2
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5JW–12111–00
5JW–12121–01
5JW–12116–00
5JW–12113–00
5JW–12117–00
1AA–12118–00
33M–12119–00
3LD–12168–00
VALVE, INTAKE 6 6
VALVE, EXHAUST 6 6
SEAT, VALVE SPRING 12 12
SPRING, VALVE INNER 12 12
RETAINER, VALVE SPRING 12 12
COTTER, VALVE 24 24
SEAL, VALVE STEM 12 12
PAD, ADJUSTING (1.20) 12 12 UR
8FL1
8FL2
REMARKS
3LD–12168–20
3LD–12168–40
3LD–12168–60
3LD–12168–80
3LD–12168–A0
3LD–12168–F0
3LD–12168–H1
3LD–12168–K1
3LD–12168–M1
3LD–12168–R1
3LD–12168–U1
3LD–12168–W1
3LD–12168–Y1
3LD–12169–11
3LD–12169–31
3LD–12169–50
3LD–12169–70
PAD, ADJUSTING (1.25) 12 12 UR
PAD, ADJUSTING (1.30) 12 12 UR
PAD, ADJUSTING (1.35) 12 12 UR
PAD, ADJUSTING (1.40) 12 12 UR
PAD, ADJUSTING (1.45) 12 12 UR
PAD, ADJUSTING (1.50) 12 12 UR
PAD, ADJUSTING (1.55) 12 12 UR
PAD, ADJUSTING (1.60) 12 12 UR
PAD, ADJUSTING (1.65) 12 12 UR
PAD, ADJUSTING (1.70) 12 12 UR
PAD, ADJUSTING (1.75) 12 12 UR
PAD, ADJUSTING (1.80) 12 12 UR
PAD, ADJUSTING (1.85) 12 12 UR
PAD, ADJUSTING (1.90) 12 12 UR
PAD, ADJUSTING (1.95) 12 12 UR
PAD, ADJUSTING (2.00) 12 12 UR
PAD, ADJUSTING (2.05) 12 12 UR
B
5
3LD–12169–90
3LD–12169–E0
PAD, ADJUSTING (2.10) 12 12 UR
PAD, ADJUSTING (2.15) 12 12 UR
FIG. 3 VALVE
REF.
NO.
8
PART NO. DESCRIPTION
3LD–12169–G0
PAD, ADJUSTING (2.20) 12 12 UR
8FL1
8FL2
REMARKS
3LD–12169–J0
3LD–12169–L0
3LD–12169–N0
3LD–12169–T0
9
5EB–12153–10
5EB–12153–09
PAD, ADJUSTING (2.25) 12 12 UR
PAD, ADJUSTING (2.30) 12 12 UR
PAD, ADJUSTING (2.35) 12 12 UR
PAD, ADJUSTING (2.40) 12 12 UR
LIFTER, VALVE 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 UR GREEN
B
6
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–12170–00
8ES–12176–00
90105–07004
94591–59140
8ES–12210–00
4FM–12213–00
95027–06020
8ES–12251–00
8ES–12252–00
90109–06065
CAMSHAFT ASSY 1 2 2
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, FLANGE 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
BOLT 2 2
8FL1
8FL2
REMARKS
B
7
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12420–00
8ES–12422–00
8ES–12427–00
8ES–12438–00
93306–00006
93102–10207
8ES–12450–00
98507–06016
8ES–12459–00
93604–16092
99001–08600
8ES–12435–00
8ES–12434–00
99530–08012
91317–06040
WATER PUMP ASSY 1 1
.COVER, HOUSING 1 1
.GASKET, HOUSING COVER 1 1 1
.SEAL, MECHANICAL 1 1
.BEARING (B6000) 1 1
.OIL SEAL (SD 10-21-5 HS) 1 1
.IMPELLER SHAFT ASSY 1 1
.SCREW, PAN HEAD 3 3
.GEAR, IMPELLER SHAFT 1 1
.PIN, DOWEL 1 1
.CIRCLIP 2 2
GASKET 1 1
GASKET 1 1
PIN, DOWEL 2 2
BOLT 4 4
8FL1
8FL2
REMARKS
B
8
16
91317–06025
17
8ES–12436–00
18
93306–00006
19
93420–26077
BOLT 3 3
GEAR, DRIVE 1 1
BEARING (B6000) 1 1
CIRCLIP 1 1
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12482–00
8ES–12485–00
90467–11090
8ES–12577–00
90467–11090
8ES–1243E–00
90467–310A0
90450–35001
93210–26006
91317–06016
8ES–12578–00
90467–11090
8ES–12588–00
90467–17089
8ES–12589–00
PIPE 2 1 1
PIPE 5 1 1
CLIP 2 2
HOSE 2 1 1
CLIP 2 2
HOSE 2 1 1
CLIP 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
BOLT 1 1
HOSE 3 1 1
CLIP 2 2
HOSE 5 1 1
CLIP 2 2
HOSE 6 1 1
8FL1
8FL2
REMARKS
B
9
16
90467–17089
17
90467–17089
18
8FA–12417–00
19
5EB–12413–00
20
8FA–12410–00
21
95027–06020
22
8FA–12584–00
23
8FA–12594–00
24
8CC–85790–01
25
90201–12790
26
90465–06M28
27
8FA–1243F–00
CLIP 1 1
CLIP 1 1
HOUSING, THERMOSTAT 1 1
COVER, THERMOSTAT 1 1
THERMOSTAT ASSY 1 1
BOLT, FLANGE 2 2
JOINT, HOSE 3 1 1
JOINT, HOSE 4 1 1
THERMOSENSOR ASSY 1 1
WASHER, PLATE 1 1
CLAMP 1 1
HOSE,3 1 1
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90450–35001
8FA–1249B–01
90445–08007
22W–12462–00
90387–06024
95827–06020
90464–15065
8FA–1244G–01
90450–35001
90464–32002
90467–28046
8FG–1240F–00
8FA–12476–00
90467–28046
8FG–1240E–00
HOSE CLAMP ASSY 2 2
TANK, RESERVE 1 1
HOSE 1 1
CAP, RADIATOR 1 1
COLLAR 1 1
BOLT, FLANGE 1 1
CLAMP 1 1
HOSE, 4 1 1
HOSE CLAMP ASSY 1 1
CLAMP 1 1
CLIP 1 1
HEAT EXCHANGER 1 1
PIPE 6 2 2
CLIP 4 4
HEAT EXCHANGER 1 1
8FL1
8FL2
REMARKS
B
10
43
8FA–12477–00
44
90467–28046
45
8ES–1248A–00
46
90467–28046
47
90467–310A0
48
8FA–1248E–00
49
90450–35001
50
90467–28046
51
90267–47195
52
8FA–12579–00
53
90467–11090
54
90467–11044
PIPE 7 1 1
CLIP 2 2
PIPE 8 1 1
CLIP 1 1
CLIP 1 1
PIPE 9 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
RIVET, BLIND 36 36
HOSE 4 1 1
CLIP 1 1
CLIP 1 1
FIG. 6 RADIATOR & HOSE
REF.
NO.
55
PART NO. DESCRIPTION
90464–13073
CLAMP 1 1
8FL1
8FL2
REMARKS
B
11
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–13300–00
4XV–13355–00
90105–06154
8ES–13427–00
8ES–13284–00
93210–18322
93210–14579
95817–06040
91808–22019
8ES–13464–00
90467–22097
90467–22097
8ES–13465–00
90501–080A1
90467–22097
OIL PUMP ASSY 1 1
.SPROCKET, DRIVEN 1 1
.BOLT, FLANGE 1 1
.SPACER, STRAINER 1 1
PIPE 1 1
O-RING 1 1
O-RING 1 1
BOLT, FLANGE 5 5
PIN, DOWEL 2 2
HOSE, OIL 1 1 1
CLIP 1 1
CLIP 1 1
HOSE, OIL 2 1 1
SPRING, COMPRESSION 1 1
CLIP 2 2
8FL1
8FL2
REMARKS
B
12
16
8ES–13115–00
17
93210–16629
18
91317–06016
19
94580–25064
20
8ES–13898–00
21
95817–06012
CONNECTOR, SUCTION PIPE 1 1
O-RING 1 1
BOLT 2 2
CHAIN 1 1
HOLDER 1 1
BOLT, FLANGE 2 2
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
90401–20002
5DM–13440–00
8ES–13417–00
99530–08012
8ES–13414–00
90109–06015
90109–06009
90109–06031
90430–06192
8ES–13470–00
5JW–13473–00
90110–06027
BOLT, UNION 1 1
ELEMENT ASSY, OIL CLEANER 1 1
COVER, STRAINER 1 1
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 15 15
BOLT 2 2
BOLT 1 1
GASKET 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
8FL1
8FL2
REMARKS
B
13
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–13586–10
91317–06020
90450–57007
8ES–14294–00
90467–11028
8ES–14298–00
90467–11028
90467–11028
90464–13194
8ES–13895–00
90467–08092
8ES–13892–00
90467–08092
90467–09026
8ES–14431–00
JOINT, CARBURETOR 1 3 3
BOLT 6 6
HOSE CLAMP ASSY 3 3
HOSE 1 1
CLIP 1 1
PIPE 1 1
CLIP 1 1
CLIP 2 2
CLAMP 1 1
HOSE, AIR 1 1
CLIP 1 1
HOSE, AIR 2 1 1
CLIP 1 1
CLIP 2 2
SILENCER, INTAKE 1 1 1
8FL1
8FL2
REMARKS
B
14
16
8ES–14441–00
17
8ES–14472–00
18
8ES–14451–00
19
8FA–14436–00
20
8ES–14425–00
21
8ES–14452–00
22
8ES–1441A–00
23
8ES–14419–00
24
8ES–14453–00
25
90450–67001
26
8ES–14283–00
27
90445–11M52
SILENCER, INTAKE 2 1 1
PLATE, ELEMENT 1 1
ELEMENT, AIR CLEANER 1 1
HOOK 4 4
DAMPER 1 2 2
SEAL 1 1
COVER, CLEANER CASE 1 1 1
PIPE 1 1
JOINT, AIR CLEANER 1 3 3
HOSE CLAMP ASSY 3 3
COVER, CARBURETOR 1 1 1
HOSE (L150) 1 1
FIG. 9 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
90467–10041
8ES–14148–00
8FA–13910–00
8FA–24491–00
95707–06500
90387–065V0
95027–06085
95827–06016
CLIP 1 1
PIPE 1 1
FUEL PUMP ASSY 2 2
BRACKET, FUEL PUMP 1 1
NUT, FLANGE 2 2
COLLAR 4 4
BOLT, FLANGE 2 2
BOLT, FLANGE 2 2
8FL1
8FL2
REMARKS
B
15
FIG. 10 CARBURETOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–14900–00
8ES–14901–00
8ES–14902–00
8ES–14903–00
8ES–14105–00
8ES–14147–00
8ES–1410A–00
8ES–14107–00
8ES–14958–00
4JH–14216–00
CARBURETOR ASSY 1 1
.CARBURETOR ASSY 1 1 1
.CARBURETOR ASSY 2 1 1
.CARBURETOR ASSY 3 1 1
..PILOT SCREW SET 1 1
...O-RING 1 1
..STARTER SET 1 1
..NEEDLE VALVE SET 1 1
..COVER, DIAPHRAGM 1 1
..SCREW 4 4 #1,3
8FL1
8FL2
REMARKS
4JH–14216–00
11
8ES–14933–00
12
8ES–14940–00
13
4JH–14936–00
14
8ES–14196–00
15
8ES–14947–00
16
8ES–1414G–00
17
3TJ–14943–87
3TJ–14943–36
3TJ–14943–37
18
8ES–14948–05
8ES–14948–03
8ES–14948–06
8ES–14948–07
19
676–14548–00
20
8ES–14985–00
21
8ES–14984–00
..SCREW 3 3 #2
..SPRING, DIAPHRAGM 1 1
..DIAPHRAGM ASSY 1 1
..SEAT, SPRING 1 1
..PIPE 1 1
..JET, NEEDLE 1 1
..PIPE, MAIN BREED 1 1
..JET, MAIN (#148) 1 1 STD
..JET, MAIN (#145) 1 1 AP
..JET, MAIN (#150) 1 1 AP
..JET (#45) 1 1 STD
..JET (#40) 1 1 AP
..JET (#48) 1 1 AP
..JET (#50) 1 1 AP
..PIN, FLOAT ARM 1 1
..FLOAT 1 1
..GASKET, FLOAT CHAMBER 1 1
C
2
FIG. 10 CARBURETOR
REF.
NO.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
3TJ–14191–40
98502–04014
8ES–14926–00
8ES–14592–00
4TV–14926–00
4JH–14121–00
7A9–14555–00
8ES–14561–00
8ES–14565–00
4JH–14264–00
8ES–14935–00
8ES–14162–00
4JH–14358–00
8ES–14965–00
8ES–14578–00
..PLUG, DRAIN 1 1
..SCREW, PAN HEAD 4 4
..BRACKET, THROTTLE 1 1 1 #1
..SCREW 1 1 #1
..BRACKET, THROTTLE 1 1 1 #2
..SCREW, THROTTLE STOP 1 1 #1,2
..SPRING 1 1 #1,2
..O-RING 1 1
.SCREW 1 1
.COLLAR 1 1
.SPRING 1 1
.BOLT, HOLDING 2 2
.NUT 2 2
.LEVER, STARTER 1 1
.COLLAR 4 4
8FL1
8FL2
REMARKS
C
3
37
8ES–14567–00
38
4YR–14133–00
39
4JH–14487–00
40
8ES–14295–00
41
8ES–13815–00
42
8ES–13816–00
43
8ES–14197–00
44
3TJ–14937–40
45
8ES–85885–00
46
8ES–14562–00
47
8ES–14216–00
48
8ES–14454–00
.SCREW 2 2
.SPRING, THROTTLE STOP 2 2
.SPRING 2 2
.PIPE, FUEL 2 2
.JOINT 1 1 1
.JOINT 2 1 1
.PIPE 2 2
.CLIP 2 2
.THROTTLE SENSOR ASSY 1 1
.O-RING 1 1
.SCREW 1 1
.JOINT 4 4
FIG. 10 CARBURETOR
REF.
NO.
49
50
51
52
53
54
55
PART NO. DESCRIPTION
8ES–14987–00
4TV–12486–00
8ES–14121–00
4YR–14934–00
5FU–83790–20
8FA–82103–00
8ES–81517–00
.HOSE 1 1
.CLIP 2 2
.SCREW, THROTTLE STOP 1 1
.SPRING, THROTTLE STOP 1 1
.HEATER ASSY (30W) 3 3
.TERMINAL 1 1 1
.WIRE, SUB LEAD 1 1
8FL1
8FL2
REMARKS
C
4
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–14615–00
8ES–14613–00
8FA–14715–00
8FA–14623–00
91317–06030
95027–08020
8ES–14627–00
90267–47195
8ES–14637–00
95807–06008
90183–060A0
95817–06016
8ES–14610–00
92017–08025
92990–08200
JOINT, EXHAUST 1 3 3
GASKET, EXHAUST PIPE 1 1
BAND, MUFFLER 3 3
GASKET, EXHAUST PIPE 3 3
BOLT 3 3
BOLT, FLANGE 6 6
COVER, EXHAUST 1 1
RIVET, BLIND 4 4
EXHAUST COVER ASS'Y 1 1
BOLT, FLANGE 2 2
NUT, SPRING 2 2
BOLT, FLANGE 2 2
EXHAUST PIPE ASSY 1 1 1
BOLT, BUTTON HEAD 2 2
WASHER, PLAIN 2 2
8FL1
8FL2
REMARKS
C
5
16
8FA–14714–10
17
8FA–14788–00
18
95817–08020
19
8ES–14750–00
20
8FA–14737–00
21
90387–0811L
22
90119–08062
23
8ES–14708–00
24
95817–06016
25
95817–06008
26
8ES–1478N–00
27
95817–06008
GASKET, MUFFLER 1 1
BAND, SILENCER 1 1
BOLT, FLANGE 1 1
SILENCER ASSY 1 1
DAMPER, MUFFLER 8 8
COLLAR 4 4
BOLT, WITH WASHER 4 4
PROTECTOR ASSY 1 1
BOLT, FLANGE 2 2
BOLT, FLANGE 2 2
PLATE, 8 1 1
BOLT, FLANGE 3 3
FIG. 11 EXHAUST
REF.
NO.
28
29
30
PART NO. DESCRIPTION
90183–060A0
90338–20004
90338–20007
NUT, SPRING 3 3
PLUG 3 3
PLUG 2 2
8FL1
8FL2
REMARKS
C
6
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–W1510–00
99530–10014
90340–27001
8ES–15167–00
93210–24709
8FA–2139X–00
8ES–21459–00
99530–10014
99530–10114
90119–09004
95817–08055
95817–08070
90109–06069
95817–06055
95817–06080
CRANKCASE ASSY 1 1
.PIN, DOWEL 2 2
.PLUG, STRAIGHT SCREW 1 1
.PLUG, BLIND 1 1 1
.O-RING 1 1
.DAMPER 2 2
.SPACER 1 1
PIN, DOWEL 1 1
PIN, DOWEL 2 2
BOLT, WITH WASHER 8 8
BOLT, FLANGE 1 1
BOLT, FLANGE 3 3
BOLT 1 1
BOLT, FLANGE 5 5
BOLT, FLANGE 5 5
8FL1
8FL2
REMARKS
C
7
16
90105–06058
BOLT, FLANGE 1 1
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
8ES–15421–00
90340–32080
93210–32172
90340–14117
93210–14369
8ES–15461–00
99530–08012
90462–08225
90465–10038
90109–06015
90110–06060
8ES–1531A–00
90467–10041
90467–11019
COVER, CRANKCASE 2 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
CLAMP 1 1
CLAMP 1 1
BOLT 11 11
BOLT, HEXAGON SOCKET HEAD 1 1
HOSE, BREATHER 1 1 1
CLIP 1 1
CLIP 1 1
8FL1
8FL2
REMARKS
C
8
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8FA–15515–00
8ES–15512–00
8ES–15521–00
8ES–15590–00
90110–06004
90201–30013
GEAR 3 1 1
GEAR, IDLER 1 1 1
SHAFT 1 1 1
STARTER ONE-WAY ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
WASHER, PLATE 1 1
8FL1
8FL2
REMARKS
C
9
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