YAMAHA RSG90GTW, RSG90W PARTS CATALOGUE 07
RSG90W (8FL5) U.S.A.,CANADA
RSG90W (8FL6) EUROPE
RSG90GTW (8GX1) U.S.A.,CANADA
RSG90GTW (8GX2) EUROPE
A2
1F8FL-100E1
2F8FL-100E1
()
RSG90W/RSG90GTW
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, May 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
RSG90W
RSG90GTW
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8FL0097A006784 8FL5 8FL5
JYE8FL0097A006784 8FL6 8FL6
JYE8GX0007A000229 8GX1 8GX1
JYE8GX0007A000229 8GX2 8GX2
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8FL5 U.S.A.,CANADA
28FL6 EUROPE
3 8GX1 U.S.A.,CANADA
4 8GX2 EUROPE
A6
ENGINE
CYLINDER HEAD .................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B12
OIL CLEANER .......................................................................B13
INTAKE .................................................................................B14
CARBURETOR .....................................................................C2
EXHAUST .............................................................................C5
CRANKCASE ........................................................................C7
CRANKCASE COVER 1 .......................................................C8
STARTER ..............................................................................C9
DRIVE
PRIMARY SHEAVE ..............................................................C10
SECONDARY SHEAVE ........................................................ C12
BODY
ENGINE BRACKET ...............................................................C13
OIL TANK ..............................................................................C14
FRAME ..................................................................................C15
SKI .........................................................................................D5
STEERING ............................................................................D9
STEERING GATE ................................................................. D11
FUEL TANK ...........................................................................D12
SEAT .....................................................................................D14
BRAKE ..................................................................................D15
CONTROL CABLE ................................................................E3
TRACK SUSPENSION 1 ....................................................... E4
TRACK SUSPENSION 2 ....................................................... E6
TRACK DRIVE 1 ...................................................................E10
TRACK DRIVE 2 ...................................................................E11
SHROUD ...............................................................................E15
EMBLEM ...............................................................................F3
WINDSHIELD ........................................................................F4
GUARD & LUGGAGE BOX ................................................... F5
BUMPER ...............................................................................F6
INSTRUMENT PANEL ..........................................................F8
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... F9
STARTING MOTOR ............................................................. F10
METER ................................................................................. F11
HEADLIGHT ......................................................................... F12
TAILLIGHT ............................................................................ F13
HANDLE SWITCH & LEVER ................................................ F14
ELECTRICAL 1 ..................................................................... F15
ELECTRICAL 2 ..................................................................... G2
ELECTRICAL 3 ..................................................................... G3
ALTERNATE REAR VIEW MIRROR .................................... G4
ALTERNATE REAR SUSPENSION ..................................... G5
ALTERNATE DRIVE SETTING 1 ......................................... G6
ALTERNATE DRIVE SETTING 2 ......................................... G9
ALTERNATE REBUILD KIT .................................................. G10
ALTERNATE CLUTCH TUNE UP KIT .................................. G11
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–11101–01
5JW–11133–10
93440–09141
90340–27001
91808–16023
90105–06026
95027–08012
90430–08119
94701–00411
90119–10004
8ES–11191–00
5BE–12241–00
8ES–11193–00
3Y1–15363–00
93210–19123
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 1 12 12 12 12
.CIRCLIP 12 12 12 12
.PLUG, STRAIGHT SCREW 1 1 1 1
.PIN, DOWEL 12 12 12 12
.BOLT, FLANGE 16 16 16 16
BOLT, FLANGE 1 1 1 1
GASKET 1 1 1 1
PLUG, SPARK (NGK R CR8E) 3 3 3 3
BOLT, WITH WASHER 8 8 8 8
COVER, CYLINDER HEAD 1 1 1 1 1
.GUIDE, STOPPER 2 1 1 1 1
GASKET, HEAD COVER 1 1 1 1 1
PLUG, OIL 1 1 1 1
O-RING 1 1 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
B
2
16
90109–066F0
17
4KG–1111G–00
18
8ES–11181–00
19
91317–06065
20
8ES–13416–00
21
90467–10041
BOLT 6666
RUBBER, MOUNT 1 6 6 6 6
GASKET, CYLINDER HEAD 1 1 1 1 1
BOLT 2222
PIPE, OIL 1 1 1 1 1
CLIP 2222
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8ES–11400–01
5JW–11650–01
5JW–11654–00
90179–08327
5JW–11656–A0
CRANKSHAFT ASSY 1 1 1 1
CONNECTING ROD ASSY 3 3 3 3
.BOLT, CONNECTING ROD 2 2 2 2
.NUT 2222
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR WHITE
8FL5
8FL6
8GX1
8GX2
REMARKS
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
5JW–11656–40
6
8ES–11469–01
7
3LD–11416–10
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
8
8ES–11631–00
9
5JW–11603–00
10
93450–19095
11
5JW–11633–00
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR BLUE
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR BLACK
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR BROWN
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR GREEN
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR YELLOW
PLUG 1111
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR BROWN
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR GREEN
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR WHITE
PISTON (STD) 3 3 3 3
PISTON RING SET (STD) 3 3 3 3
CIRCLIP 3 3 3 3
PIN, PISTON 3 3 3 3
B
3
12
93450–19095
13
90280–03045
14
90105–12032
15
90201–121H0
16
59J–11455–00
CIRCLIP 3 3 3 3
KEY, WOODRUFF 1111
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
SHAFT 1 1 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO. DESCRIPTION
8ES–11406–02
95817–06020
8ES–11407–02
8ES–11530–00
93306–30323
8ES–11454–00
4JT–15381–01
90151–06008
93310–42239
8ES–11428–01
8ES–11478–00
93450–32152
8ES–11464–00
97017–10025
90215–10003
SHAFT ASSY 1 1 1 1
BOLT, FLANGE 4 4 4 4
SHAFT ASSY., 2 1 1 1 1
BALANCER WEIGHT GEAR COMP. 1 1 1 1
BEARING 1 1 1 1
WEIGHT 1 1 1 1 1
PLATE, BEARING COVER 1 1 1 1
SCREW, COUNTERSUNK 1 1 1 1
BEARING 1 1 1 1
BEARING 1 1 1 1 1
COLLAR 1111
CIRCLIP 1 1 1 1
WEIGHT 2 1 1 1 1
BOLT 2222
WASHER, LOCK 2 2 2 2
8FL5
8FL6
8GX1
8GX2
REMARKS
B
4
32
90201–10591
WASHER, PLATE 2 2 2 2
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5JW–12111–00
5JW–12121–01
5JW–12116–00
5JW–12113–00
5JW–12117–00
1AA–12118–00
33M–12119–00
3LD–12168–00
VALVE, INTAKE 6 6 6 6
VALVE, EXHAUST 6 6 6 6
SEAT, VALVE SPRING 12 12 12 12
SPRING, VALVE INNER 12 12 12 12
RETAINER, VALVE SPRING 12 12 12 12
COTTER, VALVE 24 24 24 24
SEAL, VALVE STEM 12 12 12 12
PAD, ADJUSTING (1.20) 12 12 12 12 UR
8FL5
8FL6
8GX1
8GX2
REMARKS
3LD–12168–20
3LD–12168–40
3LD–12168–60
3LD–12168–80
3LD–12168–A0
3LD–12168–F0
3LD–12168–H1
3LD–12168–K1
3LD–12168–M1
3LD–12168–R1
3LD–12168–U1
3LD–12168–W1
3LD–12168–Y1
3LD–12169–11
3LD–12169–31
3LD–12169–50
3LD–12169–70
PAD, ADJUSTING (1.25) 12 12 12 12 UR
PAD, ADJUSTING (1.30) 12 12 12 12 UR
PAD, ADJUSTING (1.35) 12 12 12 12 UR
PAD, ADJUSTING (1.40) 12 12 12 12 UR
PAD, ADJUSTING (1.45) 12 12 12 12 UR
PAD, ADJUSTING (1.50) 12 12 12 12 UR
PAD, ADJUSTING (1.55) 12 12 12 12 UR
PAD, ADJUSTING (1.60) 12 12 12 12 UR
PAD, ADJUSTING (1.65) 12 12 12 12 UR
PAD, ADJUSTING (1.70) 12 12 12 12 UR
PAD, ADJUSTING (1.75) 12 12 12 12 UR
PAD, ADJUSTING (1.80) 12 12 12 12 UR
PAD, ADJUSTING (1.85) 12 12 12 12 UR
PAD, ADJUSTING (1.90) 12 12 12 12 UR
PAD, ADJUSTING (1.95) 12 12 12 12 UR
PAD, ADJUSTING (2.00) 12 12 12 12 UR
PAD, ADJUSTING (2.05) 12 12 12 12 UR
B
5
3LD–12169–90
3LD–12169–E0
PAD, ADJUSTING (2.10) 12 12 12 12 UR
PAD, ADJUSTING (2.15) 12 12 12 12 UR
FIG. 3 VALVE
REF.
NO.
8
PART NO. DESCRIPTION
3LD–12169–G0
PAD, ADJUSTING (2.20) 12 12 12 12 UR
8FL5
8FL6
8GX1
8GX2
REMARKS
3LD–12169–J0
3LD–12169–L0
3LD–12169–N0
3LD–12169–T0
9
5EB–12153–10
5EB–12153–09
PAD, ADJUSTING (2.25) 12 12 12 12 UR
PAD, ADJUSTING (2.30) 12 12 12 12 UR
PAD, ADJUSTING (2.35) 12 12 12 12 UR
PAD, ADJUSTING (2.40) 12 12 12 12 UR
LIFTER, VALVE 12 12 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 12 12 UR GREEN
B
6
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–12170–00
8ES–12176–00
90105–07004
94591–59140
8ES–12210–00
4FM–12213–00
95027–06020
8ES–12251–00
8ES–12252–00
90109–06065
CAMSHAFT ASSY 1 2 2 2 2
SPROCKET, CAM CHAIN 2 2 2 2
BOLT, FLANGE 4 4 4 4
CHAIN 1111
TENSIONER ASSY, CAM CHAIN 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1
BOLT, FLANGE 2 2 2 2
DAMPER, CHAIN 1 1 1 1 1
DAMPER, CHAIN 2 1 1 1 1
BOLT 2222
8FL5
8FL6
8GX1
8GX2
REMARKS
B
7
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12420–01
8ES–12422–00
8ES–12427–00
8ES–12438–00
93306–00006
93102–10207
8ES–12450–01
98507–06016
8ES–12459–01
93604–16092
99001–08600
8ES–12435–00
8ES–12434–00
99530–08012
91317–06040
WATER PUMP ASSY 1 1 1 1
.COVER, HOUSING 1 1 1 1
.GASKET, HOUSING COVER 1 1 1 1 1
.SEAL, MECHANICAL 1 1 1 1
.BEARING 1111
.OIL SEAL (SD 10-21-5 HS) 1 1 1 1
.IMPELLER SHAFT ASSY 1 1 1 1
.SCREW, PAN HEAD 3 3 3 3
.GEAR, IMPELLER SHAFT 1 1 1 1
.PIN, DOWEL 2 2 2 2
.CIRCLIP 2 2 2 2
GASKET 1 1 1 1
GASKET 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT 4444
8FL5
8FL6
8GX1
8GX2
REMARKS
B
8
16
91317–06025
17
8ES–12436–00
18
93306–00006
19
93420–26077
BOLT 3333
GEAR, DRIVE 1 1 1 1
BEARING 1 1 1 1
CIRCLIP 1 1 1 1
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12482–00
8ES–12485–00
90467–11090
8ES–12577–00
90467–11090
8ES–1243E–00
90450–38040
90450–35001
93210–26006
91317–06016
8ES–12578–00
90467–11090
8ES–12588–00
90467–17089
8ES–12589–00
PIPE 2 1 1 1 1
PIPE 5 1 1 1 1
CLIP 2222
HOSE 2 1 1 1 1
CLIP 2222
HOSE 2 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
O-RING 1 1 1 1
BOLT 1111
HOSE 3 1 1 1 1
CLIP 2222
HOSE 5 1 1 1 1
CLIP 2222
HOSE 6 1 1 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
B
9
16
90467–17089
17
90467–17089
18
8FA–12417–00
19
5EB–12413–00
20
8FA–12410–00
21
95027–06020
22
8FA–12584–00
23
8FA–12594–00
24
8CC–85790–01
25
90201–12790
26
90465–06M28
27
8FA–1243F–00
CLIP 1111
CLIP 1111
HOUSING, THERMOSTAT 1 1 1 1
COVER, THERMOSTAT 1 1 1 1
THERMOSTAT ASSY 1 1 1 1
BOLT, FLANGE 2 2 2 2
JOINT, HOSE 3 1 1 1 1
JOINT, HOSE 4 1 1 1 1
THERMOSENSOR ASSY 1 1 1 1
WASHER, PLATE 1 1 1 1
CLAMP 1 1 1 1
HOSE,3 1111
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90450–35001
8FA–1249B–01
90445–08007
22W–12462–00
90387–06024
95827–06020
90464–15065
8FA–1244G–01
90450–35001
90464–32002
90467–28046
8FT–1240F–00
8FA–12476–00
90467–28046
8FT–1240E–00
HOSE CLAMP ASSY 2 2 2 2
TANK, RESERVE 1 1 1 1
HOSE 1111
CAP, RADIATOR 1 1 1 1
COLLAR 1111
BOLT, FLANGE 1 1 1 1
CLAMP 1 1 1 1
HOSE, 4 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
CLAMP 1 1 1 1
CLIP 1111
HEAT EXCHANGER 1 1 1 1
PIPE 6 2 2 2 2
CLIP 4444
HEAT EXCHANGER 1 1 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
B
10
43
8FA–12477–00
44
90467–28046
45
8ES–1248A–00
46
90467–28046
47
90467–310A0
48
8FA–1248E–00
49
90450–35001
50
90467–28046
51
90267–47195
52
90267–47195
90267–47186
53
90267–47197
PIPE 7 1 1 1 1
CLIP 2222
PIPE 8 1 1 1 1
CLIP 1111
CLIP 1111
PIPE 9 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
CLIP 1111
RIVET, BLIND 10 10 10 10
RIVET, BLIND 28 28
RIVET, BLIND 28 28
RIVET, BLIND 2 2 2 2
FIG. 6 RADIATOR & HOSE
REF.
NO.
54
55
56
57
PART NO. DESCRIPTION
8FA–12579–00
90467–11090
90467–11044
90464–13073
HOSE 4 1 1 1 1
CLIP 1111
CLIP 1111
CLAMP 1 1 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
B
11
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–13300–00
4XV–13355–00
90105–06154
8ES–13427–00
8ES–13284–00
93210–18322
93210–14579
95817–06040
91808–22019
8ES–13464–00
90467–22097
90467–22097
8ES–13465–00
90467–22097
8ES–13115–00
OIL PUMP ASSY 1 1 1 1
.SPROCKET, DRIVEN 1 1 1 1
.BOLT, FLANGE 1 1 1 1
.SPACER, STRAINER 1 1 1 1
PIPE 1 1 1 1
O-RING 1 1 1 1
O-RING 1 1 1 1
BOLT, FLANGE 5 5 5 5
PIN, DOWEL 2 2 2 2
HOSE, OIL 1 1 1 1 1
CLIP 1111
CLIP 1111
HOSE, OIL 2 1 1 1 1
CLIP 2222
CONNECTOR, SUCTION PIPE 1 1 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
B
12
16
93210–16629
17
91317–06016
18
94580–25064
19
8ES–13898–00
20
95817–06012
O-RING 1 1 1 1
BOLT 2222
CHAIN 1111
HOLDER 1111
BOLT, FLANGE 2 2 2 2
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5DM–13440–00
8ES–13417–00
99530–08012
8ES–13414–00
90109–06015
90109–06009
90109–06031
90430–06192
8ES–13470–01
5JW–13473–00
90110–06027
ELEMENT ASSY, OIL CLEANER 1 1 1 1
COVER, STRAINER 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET, STRAINER COVER 1 1 1 1
BOLT 15 15 15 15
BOLT 2222
BOLT 1111
GASKET 1 1 1 1
OIL COOLER ASSY 1 1 1 1
.O-RING 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 4 4 4 4
8FL5
8FL6
8GX1
8GX2
REMARKS
B
13
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–13586–10
91317–06020
90450–57007
8ES–14294–00
90467–11028
8ES–14298–00
90467–11028
90467–11028
90464–13194
8ES–13895–00
90467–08092
8ES–13892–00
90467–08092
90467–09026
8ES–14431–00
JOINT, CARBURETOR 1 3 3 3 3
BOLT 6666
HOSE CLAMP ASSY 3 3 3 3
HOSE 1111
CLIP 1111
PIPE 1 1 1 1
CLIP 1111
CLIP 2222
CLAMP 1 1 1 1
HOSE, AIR 1 1 1 1
CLIP 1111
HOSE, AIR 2 1 1 1 1
CLIP 1111
CLIP 2222
SILENCER, INTAKE 1 1 1 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
B
14
16
8ES–14441–00
17
8ES–14472–00
18
8ES–14451–00
19
8FA–14436–00
20
8ES–14425–00
21
8ES–14452–00
22
8ES–1441A–00
23
8ES–14419–00
24
8ES–14453–00
25
90450–67001
26
8ES–14283–00
27
90445–11M52
SILENCER, INTAKE 2 1 1 1 1
PLATE, ELEMENT 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
HOOK 4444
DAMPER 1 2 2 2 2
SEAL 1 1 1 1
COVER, CLEANER CASE 1 1 1 1 1
PIPE 1 1 1 1
JOINT, AIR CLEANER 1 3 3 3 3
HOSE CLAMP ASSY 3 3 3 3
COVER, CARBURETOR 1 1 1 1 1
HOSE (L150) 1 1 1 1
FIG. 9 INTAKE
REF.
NO.
28
29
30
PART NO. DESCRIPTION
90467–10041
8ES–14148–00
8ES–14488–00
CLIP 1111
PIPE 1 1 1 1
LABEL, CAUTION 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
8ES–14488–20
31
8ES–14427–00
32
8FA–13910–00
33
8FA–24491–00
34
95707–06500
35
90387–065V0
36
95027–06085
37
95827–06016
LABEL, CAUTION 1 1
LABEL, INSTRUCTION 1 1 1 1
FUEL PUMP ASSY 2 2 2 2
BRACKET, FUEL PUMP 1 1 1 1
NUT, FLANGE 2222
COLLAR 4444
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
B
15
FIG. 10 CARBURETOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–14900–02
8ES–14901–01
8ES–14902–01
8ES–14903–01
8ES–14105–00
8ES–14147–00
8ES–1410A–00
8ES–14107–00
8ES–14958–00
4JH–14216–00
CARBURETOR ASSY 1 1 1 1
.CARBURETOR ASSY 1 1 1 1 1
.CARBURETOR ASSY 2 1 1 1 1
.CARBURETOR ASSY 3 1 1 1 1
..PILOT SCREW SET 1 1 1 1
...O-RING 1 1 1 1
..STARTER SET 1 1 1 1
..NEEDLE VALVE SET 1 1 1 1
..COVER, DIAPHRAGM 1 1 1 1
..SCREW 4 4 4 4 #1,3
8FL5
8FL6
8GX1
8GX2
REMARKS
4JH–14216–00
11
8ES–14933–00
12
8ES–14940–00
13
4JH–14936–00
14
8ES–14916–00
15
8ES–14947–00
16
8ES–1414G–00
17
3TJ–14943–87
3TJ–14943–36
3TJ–14943–37
18
8ES–14948–05
8ES–14948–03
8ES–14948–06
8ES–14948–07
19
676–14548–00
20
8ES–14985–00
21
8ES–14984–00
..SCREW 3 3 3 3 #2
..SPRING, DIAPHRAGM 1 1 1 1
..DIAPHRAGM ASSY 1 1 1 1
..SEAT, SPRING 1 1 1 1
..NEEDLE 1111
..JET, NEEDLE 1111
..PIPE, MAIN BREED 1 1 1 1
..JET, MAIN (#148) 1 1 1 1 STD
..JET, MAIN (#145) 1 1 1 1 AP
..JET, MAIN (#150) 1 1 1 1 AP
..JET (#45) 1 1 1 1 STD
..JET (#40) 1 1 1 1 AP
..JET (#48) 1 1 1 1 AP
..JET (#50) 1 1 1 1 AP
..PIN, FLOAT ARM 1 1 1 1
..FLOAT 1 1 1 1
..GASKET, FLOAT CHAMBER 1 1 1 1
C
2
FIG. 10 CARBURETOR
REF.
NO.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
3TJ–14191–40
98502–04014
8ES–14926–01
8ES–14592–00
4TV–14926–00
4JH–14121–00
7A9–14555–00
8ES–14561–00
8ES–14565–00
4JH–14264–00
8ES–14935–00
8ES–14162–00
4JH–14358–00
8ES–14965–00
8ES–14578–00
..PLUG, DRAIN 1 1 1 1
..SCREW, PAN HEAD 4 4 4 4
..BRACKET, THROTTLE 1 1 1 1 1 #1
..SCREW 1 1 1 1 #1
..BRACKET, THROTTLE 1 1 1 1 1 #2
..SCREW, THROTTLE STOP 1 1 1 1 #1,2
..SPRING 1 1 1 1 #1,2
..O-RING 1 1 1 1
.SCREW 1 1 1 1
.COLLAR 1 1 1 1
.SPRING 1 1 1 1
.BOLT, HOLDING 2 2 2 2
.NUT 2222
.LEVER, STARTER 1 1 1 1
.COLLAR 4 4 4 4
8FL5
8FL6
8GX1
8GX2
REMARKS
C
3
37
8ES–14567–00
38
4YR–14133–00
39
4JH–14487–00
40
8ES–14295–00
41
8ES–13815–00
42
8ES–13816–00
43
8ES–14197–01
44
3TJ–14937–40
45
8ES–85885–01
46
4TV–14562–00
47
4YR–14216–00
48
8ES–14454–00
.SCREW 2 2 2 2
.SPRING, THROTTLE STOP 2 2 2 2
.SPRING 2 2 2 2
.PIPE, FUEL 2 2 2 2
.JOINT 1 1 1 1 1
.JOINT 2 1 1 1 1
.PIPE 2 2 2 2
.CLIP 2 2 2 2
.THROTTLE SENSOR ASSY 1 1 1 1
.O-RING 1 1 1 1
.SCREW 2 2 2 2
.JOINT 4 4 4 4
FIG. 10 CARBURETOR
REF.
NO.
49
50
51
52
53
54
55
56
57
PART NO. DESCRIPTION
8ES–14987–00
4TV–12486–00
8ES–14121–00
4YR–14934–00
5FU–83790–20
8FA–82103–00
8ES–81517–01
4TV–14534–00
4YR–14557–00
.HOSE 1 1 1 1
.CLIP 2 2 2 2
.SCREW, THROTTLE STOP 1 1 1 1
.SPRING, THROTTLE STOP 1 1 1 1
.HEATER ASSY (30W) 3 3 3 3
.TERMINAL 1 1 1 1 1
.WIRE, SUB LEAD 1 1 1 1
.COLLAR 1 1 1 1
.WASHER 2 2 2 2
8FL5
8FL6
8GX1
8GX2
REMARKS
C
4
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–14615–00
8ES–14613–00
8FA–14715–00
8FA–14623–00
91317–06030
95027–08020
8ES–14627–00
90267–47195
8ES–14637–00
95817–06008
90183–060A0
95817–06016
8ES–14610–00
92017–08025
92990–08200
JOINT, EXHAUST 1 3 3 3 3
GASKET, EXHAUST PIPE 1 1 1 1
BAND, MUFFLER 3 3 3 3
GASKET, EXHAUST PIPE 3 3 3 3
BOLT 3333
BOLT, FLANGE 6 6 6 6
COVER, EXHAUST 1 1 1 1
RIVET, BLIND 4 4 4 4
EXHAUST COVER ASS'Y 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT, SPRING 2 2 2 2
BOLT, FLANGE 2 2 2 2
EXHAUST PIPE ASSY 1 1 1 1 1
BOLT, BUTTON HEAD 2 2 2 2
WASHER, PLAIN 2 2 2 2
8FL5
8FL6
8GX1
8GX2
REMARKS
C
5
16
8FA–14714–10
17
8FA–14788–00
18
95817–08020
19
8ES–14750–00
20
8FA–14737–00
21
90387–08071
22
90119–08062
23
8ES–14708–01
24
90119–06170
25
95817–06008
26
8ES–1478N–00
27
95817–06008
GASKET, MUFFLER 1 1 1 1
BAND, SILENCER 1 1 1 1
BOLT, FLANGE 1 1 1 1
SILENCER ASSY 1 1 1 1
DAMPER, MUFFLER 8888
COLLAR 4444
BOLT, WITH WASHER 4 4 4 4
PROTECTOR ASSY 1 1 1 1
BOLT, WITH WASHER 2 2 2 2
BOLT, FLANGE 2 2 2 2
PLATE, 8 1 1 1 1
BOLT, FLANGE 3 3 3 3
FIG. 11 EXHAUST
REF.
NO.
28
29
30
PART NO. DESCRIPTION
90183–060A0
90338–20004
90338–20007
NUT, SPRING 3 3 3 3
PLUG 3333
PLUG 2222
8FL5
8FL6
8GX1
8GX2
REMARKS
C
6
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–W1510–02
90340–27001
8ES–15167–00
93210–24709
8FA–2139X–00
8ES–21459–00
99530–10014
99530–10114
90119–09004
95817–08055
95817–08070
90109–06069
95817–06055
95817–06080
90105–06058
CRANKCASE ASSY 1 1 1 1
.PLUG, STRAIGHT SCREW 1 1 1 1
.PLUG, BLIND 1 1 1 1 1
.O-RING 1 1 1 1
.DAMPER 2 2 2 2
.SPACER 1 1 1 1
PIN, DOWEL 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, WITH WASHER 8 8 8 8
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 3 3 3 3
BOLT 1111
BOLT, FLANGE 5 5 5 5
BOLT, FLANGE 3 3 3 3
BOLT, FLANGE 3 3 3 3
8FL5
8FL6
8GX1
8GX2
REMARKS
C
7
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
8ES–15421–00
90340–32080
93210–32172
90340–14117
93210–14369
8ES–15461–00
99530–08012
90462–08225
90465–10038
90109–06015
90110–06060
8ES–1531A–00
90467–10041
90467–11019
COVER, CRANKCASE 2 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1 1
PIN, DOWEL 2 2 2 2
CLAMP 1 1 1 1
CLAMP 1 1 1 1
BOLT 11 11 11 11
BOLT, HEXAGON SOCKET HEAD 1 1 1 1
HOSE, BREATHER 1 1 1 1 1
CLIP 1111
CLIP 1111
8FL5
8FL6
8GX1
8GX2
REMARKS
C
8
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8FA–15515–00
8ES–15512–00
8ES–15521–00
8ES–15590–00
90110–06004
90201–30013
GEAR 3 1 1 1 1
GEAR, IDLER 1 1 1 1 1
SHAFT 1 1 1 1 1
STARTER ONE-WAY ASSY 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3 3 3
WASHER, PLATE 1 1 1 1
8FL5
8FL6
8GX1
8GX2
REMARKS
C
9
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