YAMAHA RS90RW, RS90NRW PARTS CATALOGUE 07
1F8FJ-100E1
2F8FJ-100E1
()
A2
RS90RW (8FJ5) U.S.A.,CANADA
RS90RW (8FJ6) EUROPE
RS90NRW (8GH3) U.S.A.,CANADA
RS90NRW (8GH4) EUROPE
A3
RS90RW/RS90NRW
PART S C ATAL O GUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, May 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A4
RS90NRW
A5
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6. The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
A6
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
9. Quantity Column Information
10. Applicable Starting Serial No.
Frame Serial No.
Abbreviation Colour Name Colour Code
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
HTR HEAT RED 00EY
YB(*) YAMAHA BLACK 0033
Column No. Name Of Q’ty Column Destination
1 8FJ5 U.S.A.,CANADA
28FJ6 EUROPE
3 8GH3 U.S.A.,CANADA
4 8GH4 EUROPE
Serial No. Name Of Q’ty Column Model Code
JYE8FJ0027A008865 8FJ5 8FJ5
JYE8FJ0027A008865 8FJ6 8FJ6
JYE8GH0057A003729 8GH3 8GH3
JYE8GH0057A003729 8GH4 8GH4
CONTENTS
ENGINE
CYLINDER HEAD .................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B12
OIL CLEANER .......................................................................B13
INTAKE .................................................................................B14
CARBURETOR .....................................................................C2
EXHAUST .............................................................................C5
CRANKCASE ........................................................................C7
CRANKCASE COVER 1 .......................................................C8
STARTER ..............................................................................C9
DRIVE
PRIMARY SHEAVE ..............................................................C10
SECONDARY SHEAVE ........................................................C12
BODY
ENGINE BRACKET ...............................................................C13
OIL TANK ..............................................................................C14
FRAME 1 ...............................................................................C15
FRAME 2 ...............................................................................D5
SKI .........................................................................................D9
STEERING ............................................................................D13
STEERING GATE ................................................................. E2
FUEL TANK ...........................................................................E3
SEAT .....................................................................................E5
BRAKE ..................................................................................E6
CONTROL CABLE ................................................................E9
TRACK SUSPENSION 1 ....................................................... E10
TRACK SUSPENSION 2 ....................................................... E12
TRACK SUSPENSION 3 ....................................................... E14
TRACK SUSPENSION 4 ....................................................... F4
TRACK DRIVE 1 ...................................................................F7
TRACK DRIVE 2 ...................................................................F8
SHROUD ...............................................................................F12
EMBLEM ...............................................................................F14
WINDSHIELD ........................................................................F15
GUARD & LUGGAGE BOX ................................................... G3
BUMPER ............................................................................... G4
INSTRUMENT PANEL .......................................................... G6
ELECTRICAL
GENERATOR ....................................................................... G7
STARTING MOTOR ............................................................. G8
METER ................................................................................. G9
HEADLIGHT ......................................................................... G10
TAILLIGHT ............................................................................ G11
HANDLE SWITCH & LEVER ................................................ G12
ELECTRICAL 1 ..................................................................... G13
ELECTRICAL 2 ..................................................................... G14
ELECTRICAL 3 ..................................................................... G15
ALTERNATE REAR VIEW MIRROR .................................... H2
ALTERNATE REAR SUSPENSION ..................................... H3
ALTERNATE DRIVE SETTING 1 ......................................... H4
ALTERNATE DRIVE SETTING 2 ......................................... H7
ALTERNATE REBUILD KIT .................................................. H8
ALTERNATE CLUTCH TUNE UP KIT .................................. H9
INDEX
NUMERICAL INDEX ............................................................. M1
B
2
FIG. 1 CYLINDER HEAD
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–11101–01
CYLINDER HEAD ASSY 1 1 1 1
2
5JW–11133–10
.GUIDE, VALVE 1 12 12 12 12
3
93440–09141
.CIRCLIP 12 12 12 12
4
90340–27001
.PLUG, STRAIGHT SCREW 1 1 1 1
5
91808–16023
.PIN, DOWEL 12 12 12 12
6
90105–06026
.BOLT, FLANGE 16 16 16 16
7
95027–08012
BOLT, FLANGE 1 1 1 1
8
90430–08119
GASKET 1 1 1 1
9
94701–00411
PLUG, SPARK (NGK R CR8E) 3 3 3 3
10
90119–10004
BOLT, WITH WASHER 8 8 8 8
11
8ES–11191–00
COVER, CYLINDER HEAD 1 1 1 1 1
12
5BE–12241–00
.GUIDE, STOPPER 2 1 1 1 1
13
8ES–11193–00
GASKET, HEAD COVER 1 1 1 1 1
14
3Y1–15363–00
PLUG, OIL 1 1 1 1
15
93210–19123
O-RING 1 1 1 1
16
90109–066F0
BOLT 6666
17
4KG–1111G–00
RUBBER, MOUNT 1 6 6 6 6
18
8ES–11181–00
GASKET, CYLINDER HEAD 1 1 1 1 1
19
91317–06065
BOLT 2222
20
8ES–13416–00
PIPE, OIL 1 1 1 1 1
21
90467–10041
CLIP 2222
B
3
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–11400–01
CRANKSHAFT ASSY 1 1 1 1
2
5JW–11650–01
CONNECTING ROD ASSY 3 3 3 3
3
5JW–11654–00
.BOLT, CONNECTING ROD 2 2 2 2
4
90179–08327
.NUT 2222
5
5JW–11656–A0
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR WHITE
5JW–11656–00
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR BLUE
5JW–11656–10
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR BLACK
5JW–11656–20
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR BROWN
5JW–11656–30
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR GREEN
5JW–11656–40
PLANE BEARING, CONNECTING ROD 6 6 6 6 UR YELLOW
6
8ES–11469–01
PLUG 1111
7
3LD–11416–10
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR BLACK
3LD–11416–20
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR BROWN
3LD–11416–30
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR GREEN
3LD–11416–40
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR YELLOW
3LD–11416–50
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR PINK
3LD–11416–60
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR RED
3LD–11416–70
PLANE BEARING, CRANKSHAFT 1 8 8 8 8 UR WHITE
8
8ES–11631–00
PISTON (STD) 3 3 3 3
9
5JW–11603–00
PISTON RING SET (STD) 3 3 3 3
10
93450–19095
CIRCLIP 3 3 3 3
11
5JW–11633–00
PIN, PISTON 3 3 3 3
12
93450–19095
CIRCLIP 3 3 3 3
13
90280–03045
KEY, WOODRUFF 1111
14
90105–12032
BOLT, FLANGE 1 1 1 1
15
90201–121H0
WASHER, PLATE 1 1 1 1
16
59J–11455–00
SHAFT 1 1 1 1 1
B
4
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
17
8ES–11406–02
SHAFT ASSY 1 1 1 1
18
95817–06020
BOLT, FLANGE 4 4 4 4
19
8ES–11407–02
SHAFT ASSY., 2 1 1 1 1
20
8ES–11530–00
BALANCER WEIGHT GEAR COMP. 1 1 1 1
21
93306–30323
BEARING 1 1 1 1
22
8ES–11454–00
WEIGHT 1 1 1 1 1
23
4JT–15381–01
PLATE, BEARING COVER 1 1 1 1
24
90151–06008
SCREW, COUNTERSUNK 1 1 1 1
25
93310–42239
BEARING 1 1 1 1
26
8ES–11428–01
BEARING 1 1 1 1 1
27
8ES–11478–00
COLLAR 1111
28
93450–32152
CIRCLIP 1 1 1 1
29
8ES–11464–00
WEIGHT 2 1 1 1 1
30
97017–10025
BOLT 2222
31
90215–10003
WASHER, LOCK 2 2 2 2
32
90201–10591
WASHER, PLATE 2 2 2 2
B
5
FIG. 3 VALVE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
5JW–12111–00
VALVE, INTAKE 6 6 6 6
2
5JW–12121–01
VALVE, EXHAUST 6 6 6 6
3
5JW–12116–00
SEAT, VALVE SPRING 12 12 12 12
4
5JW–12113–00
SPRING, VALVE INNER 12 12 12 12
5
5JW–12117–00
RETAINER, VALVE SPRING 12 12 12 12
6
1AA–12118–00
COTTER, VALVE 24 24 24 24
7
33M–12119–00
SEAL, VALVE STEM 12 12 12 12
8
3LD–12168–00
PAD, ADJUSTING (1.20) 12 12 12 12 UR
3LD–12168–20
PAD, ADJUSTING (1.25) 12 12 12 12 UR
3LD–12168–40
PAD, ADJUSTING (1.30) 12 12 12 12 UR
3LD–12168–60
PAD, ADJUSTING (1.35) 12 12 12 12 UR
3LD–12168–80
PAD, ADJUSTING (1.40) 12 12 12 12 UR
3LD–12168–A0
PAD, ADJUSTING (1.45) 12 12 12 12 UR
3LD–12168–F0
PAD, ADJUSTING (1.50) 12 12 12 12 UR
3LD–12168–H1
PAD, ADJUSTING (1.55) 12 12 12 12 UR
3LD–12168–K1
PAD, ADJUSTING (1.60) 12 12 12 12 UR
3LD–12168–M1
PAD, ADJUSTING (1.65) 12 12 12 12 UR
3LD–12168–R1
PAD, ADJUSTING (1.70) 12 12 12 12 UR
3LD–12168–U1
PAD, ADJUSTING (1.75) 12 12 12 12 UR
3LD–12168–W1
PAD, ADJUSTING (1.80) 12 12 12 12 UR
3LD–12168–Y1
PAD, ADJUSTING (1.85) 12 12 12 12 UR
3LD–12169–11
PAD, ADJUSTING (1.90) 12 12 12 12 UR
3LD–12169–31
PAD, ADJUSTING (1.95) 12 12 12 12 UR
3LD–12169–50
PAD, ADJUSTING (2.00) 12 12 12 12 UR
3LD–12169–70
PAD, ADJUSTING (2.05) 12 12 12 12 UR
3LD–12169–90
PAD, ADJUSTING (2.10) 12 12 12 12 UR
3LD–12169–E0
PAD, ADJUSTING (2.15) 12 12 12 12 UR
B
6
FIG. 3 VALVE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
8
3LD–12169–G0
PAD, ADJUSTING (2.20) 12 12 12 12 UR
3LD–12169–J0
PAD, ADJUSTING (2.25) 12 12 12 12 UR
3LD–12169–L0
PAD, ADJUSTING (2.30) 12 12 12 12 UR
3LD–12169–N0
PAD, ADJUSTING (2.35) 12 12 12 12 UR
3LD–12169–T0
PAD, ADJUSTING (2.40) 12 12 12 12 UR
9
5EB–12153–10
LIFTER, VALVE 12 12 12 12 UR YELLOW
5EB–12153–09
LIFTER, VALVE (O/S) 12 12 12 12 UR GREEN
B
7
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–12170–00
CAMSHAFT ASSY 1 2 2 2 2
2
8ES–12176–00
SPROCKET, CAM CHAIN 2 2 2 2
3
90105–07004
BOLT, FLANGE 4 4 4 4
4
94591–59140
CHAIN 1111
5
8ES–12210–00
TENSIONER ASSY, CAM CHAIN 1 1 1 1
6
4FM–12213–00
GASKET, TENSIONER CASE 1 1 1 1
7
95027–06020
BOLT, FLANGE 2 2 2 2
8
8ES–12251–00
DAMPER, CHAIN 1 1 1 1 1
9
8ES–12252–00
DAMPER, CHAIN 2 1 1 1 1
10
90109–06065
BOLT 2222
B
8
FIG. 5 WATER PUMP
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–12420–01
WATER PUMP ASSY 1 1 1 1
2
8ES–12422–00
.COVER, HOUSING 1 1 1 1
3
8ES–12427–00
.GASKET, HOUSING COVER 1 1 1 1 1
4
8ES–12438–00
.SEAL, MECHANICAL 1 1 1 1
5
93306–00006
.BEARING 1111
6
93102–10207
.OIL SEAL (SD 10-21-5 HS) 1 1 1 1
7
8ES–12450–01
.IMPELLER SHAFT ASSY 1 1 1 1
8
98507–06016
.SCREW, PAN HEAD 3 3 3 3
9
8ES–12459–01
.GEAR, IMPELLER SHAFT 1 1 1 1
10
93604–16092
.PIN, DOWEL 2 2 2 2
11
99001–08600
.CIRCLIP 2 2 2 2
12
8ES–12435–00
GASKET 1 1 1 1
13
8ES–12434–00
GASKET 1 1 1 1
14
99530–08012
PIN, DOWEL 2 2 2 2
15
91317–06040
BOLT 4444
16
91317–06025
BOLT 3333
17
8ES–12436–00
GEAR, DRIVE 1 1 1 1
18
93306–00006
BEARING 1 1 1 1
19
93420–26077
CIRCLIP 1 1 1 1
B
9
FIG. 6 RADIATOR & HOSE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–12482–00
PIPE 2 1 1 1 1
2
8ES–12485–00
PIPE 5 1 1 1 1
3
90467–11090
CLIP 2222
4
8ES–12577–00
HOSE 2 1 1 1 1
5
90467–11090
CLIP 2222
6
8ES–1243E–00
HOSE 2 1 1 1 1
7
90450–38040
HOSE CLAMP ASSY 1 1 1 1
8
90450–35001
HOSE CLAMP ASSY 1 1 1 1
9
93210–26006
O-RING 1 1 1 1
10
91317–06016
BOLT 1111
11
8ES–12578–00
HOSE 3 1 1 1 1
12
90467–11090
CLIP 2222
13
8ES–12588–00
HOSE 5 1 1 1 1
14
90467–17089
CLIP 2222
15
8ES–12589–00
HOSE 6 1 1 1 1
16
90467–17089
CLIP 1111
17
90467–17089
CLIP 1111
18
8FA–12417–00
HOUSING, THERMOSTAT 1 1 1 1
19
5EB–12413–00
COVER, THERMOSTAT 1 1 1 1
20
8FA–12410–00
THERMOSTAT ASSY 1 1 1 1
21
95027–06020
BOLT, FLANGE 2 2 2 2
22
8FA–12584–00
JOINT, HOSE 3 1 1 1 1
23
8FA–12594–00
JOINT, HOSE 4 1 1 1 1
24
8CC–85790–01
THERMOSENSOR ASSY 1 1 1 1
25
90201–12790
WASHER, PLATE 1 1 1 1
26
90465–06M28
CLAMP 1 1 1 1
27
8FA–1243F–00
HOSE,3 1111
B
10
FIG. 6 RADIATOR & HOSE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
28
90450–35001
HOSE CLAMP ASSY 2 2 2 2
29
8FA–1249B–01
TANK, RESERVE 1 1 1 1
30
90445–08007
HOSE 1111
31
22W–12462–00
CAP, RADIATOR 1 1 1 1
32
90387–06024
COLLAR 1111
33
95827–06020
BOLT, FLANGE 1 1 1 1
34
90464–15065
CLAMP 1 1 1 1
35
8FA–1244G–01
HOSE, 4 1 1 1 1
36
90450–35001
HOSE CLAMP ASSY 1 1 1 1
37
90464–32002
CLAMP 1 1 1 1
38
90467–28046
CLIP 1111
39
8FJ–1240F–01
HEAT EXCHANGER 1 1
8ES–1240F–01
HEAT EXCHANGER 1 1
40
8FA–12476–00
PIPE 6 2 2 2 2
41
90467–28046
CLIP 4444
42
8FJ–1240E–01
HEAT EXCHANGER 1 1
8ES–1240E–01
HEAT EXCHANGER 1 1
43
8FA–12477–00
PIPE 7 1 1 1 1
44
90467–28046
CLIP 2222
45
8ES–1248A–00
PIPE 8 1 1 1 1
46
90467–28046
CLIP 1111
47
90467–310A0
CLIP 1111
48
8FA–1248E–00
PIPE 9 1 1 1 1
49
90450–35001
HOSE CLAMP ASSY 1 1 1 1
50
90467–28046
CLIP 1111
51
90267–47195
RIVET, BLIND 36 36 6 6
52
90267–47186
RIVET, BLIND 26 26 UR FOR YB
B
11
FIG. 6 RADIATOR & HOSE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
52
90267–47195
RIVET, BLIND 26 26 UR FOR DPBMC
53
90267–47197
RIVET, BLIND 4 4 4 4
54
8FA–12579–00
HOSE 4 1 1 1 1
55
90467–11090
CLIP 1111
56
90467–11044
CLIP 1111
57
90464–13073
CLAMP 1 1 1 1
B
12
FIG. 7 OIL PUMP
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–13300–00
OIL PUMP ASSY 1 1 1 1
2
4XV–13355–00
.SPROCKET, DRIVEN 1 1 1 1
3
90105–06154
.BOLT, FLANGE 1 1 1 1
4
8ES–13427–00
.SPACER, STRAINER 1 1 1 1
5
8ES–13284–00
PIPE 1 1 1 1
6
93210–18322
O-RING 1 1 1 1
7
93210–14579
O-RING 1 1 1 1
8
95817–06040
BOLT, FLANGE 5 5 5 5
9
91808–22019
PIN, DOWEL 2 2 2 2
10
8ES–13464–00
HOSE, OIL 1 1 1 1 1
11
90467–22097
CLIP 1111
12
90467–22097
CLIP 1111
13
8ES–13465–00
HOSE, OIL 2 1 1 1 1
14
90467–22097
CLIP 2222
15
8ES–13115–00
CONNECTOR, SUCTION PIPE 1 1 1 1
16
93210–16629
O-RING 1 1 1 1
17
91317–06016
BOLT 2222
18
94580–25064
CHAIN 1111
19
8ES–13898–00
HOLDER 1111
20
95817–06012
BOLT, FLANGE 2 2 2 2
B
13
FIG. 8 OIL CLEANER
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
5DM–13440–00
ELEMENT ASSY, OIL CLEANER 1 1 1 1
2
8ES–13417–00
COVER, STRAINER 1 1 1 1
3
99530–08012
PIN, DOWEL 2 2 2 2
4
8ES–13414–00
GASKET, STRAINER COVER 1 1 1 1
5
90109–06015
BOLT 15 15 15 15
6
90109–06009
BOLT 2222
7
90109–06031
BOLT 1111
8
90430–06192
GASKET 1 1 1 1
9
8ES–13470–01
OIL COOLER ASSY 1 1 1 1
10
5JW–13473–00
.O-RING 1 1 1 1
11
90110–06027
BOLT, HEXAGON SOCKET HEAD 4 4 4 4
B
14
FIG. 9 INTAKE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–13586–10
JOINT, CARBURETOR 1 3 3 3 3
2
91317–06020
BOLT 6666
3
90450–57007
HOSE CLAMP ASSY 3 3 3 3
4
8ES–14294–00
HOSE 1111
5
90467–11028
CLIP 1111
6
8ES–14298–00
PIPE 1 1 1 1
7
90467–11028
CLIP 1111
8
90467–11028
CLIP 2222
9
90464–13194
CLAMP 1 1 1 1
10
8ES–13895–00
HOSE, AIR 1 1 1 1
11
90467–08092
CLIP 1111
12
8ES–13892–00
HOSE, AIR 2 1 1 1 1
13
90467–08092
CLIP 1111
14
90467–09026
CLIP 2222
15
8ES–14431–00
SILENCER, INTAKE 1 1 1 1 1
16
8ES–14441–00
SILENCER, INTAKE 2 1 1 1 1
17
8ES–14472–00
PLATE, ELEMENT 1 1 1 1
18
8ES–14451–00
ELEMENT, AIR CLEANER 1 1 1 1
19
8FA–14436–00
HOOK 4444
20
8ES–14425–00
DAMPER 1 2 2 2 2
21
8ES–14452–00
SEAL 1 1 1 1
22
8ES–1441A–00
COVER, CLEANER CASE 1 1 1 1 1
23
8ES–14419–00
PIPE 1 1 1 1
24
8ES–14453–00
JOINT, AIR CLEANER 1 3 3 3 3
25
90450–67001
HOSE CLAMP ASSY 3 3 3 3
26
8ES–14283–00
COVER, CARBURETOR 1 1 1 1 1
27
90445–11M52
HOSE (L150) 1 1 1 1
B
15
FIG. 9 INTAKE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
28
90467–10041
CLIP 1111
29
8ES–14148–00
PIPE 1 1 1 1
30
8ES–14488–00
LABEL, CAUTION 1 1
8ES–14488–20
LABEL, CAUTION 1 1
31
8ES–14427–00
LABEL, INSTRUCTION 1 1 1 1
32
8FA–13910–00
FUEL PUMP ASSY 2 2 2 2
33
8FA–24491–00
BRACKET, FUEL PUMP 1 1 1 1
34
95707–06500
NUT, FLANGE 2222
35
90387–065V0
COLLAR 4444
36
95027–06085
BOLT, FLANGE 2 2 2 2
37
95827–06016
BOLT, FLANGE 2 2 2 2
C
2
FIG. 10 CARBURETOR
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–14900–02
CARBURETOR ASSY 1 1 1 1
2
8ES–14901–01
.CARBURETOR ASSY 1 1 1 1 1
3
8ES–14902–01
.CARBURETOR ASSY 2 1 1 1 1
4
8ES–14903–01
.CARBURETOR ASSY 3 1 1 1 1
5
8ES–14105–00
..PILOT SCREW SET 1 1 1 1
6
8ES–14147–00
...O-RING 1 1 1 1
7
8ES–1410A–00
..STARTER SET 1 1 1 1
8
8ES–14107–00
..NEEDLE VALVE SET 1 1 1 1
9
8ES–14958–00
..COVER, DIAPHRAGM 1 1 1 1
10
4JH–14216–00
..SCREW 4 4 4 4 #1,3
4JH–14216–00
..SCREW 3 3 3 3 #2
11
8ES–14933–00
..SPRING, DIAPHRAGM 1 1 1 1
12
8ES–14940–00
..DIAPHRAGM ASSY 1 1 1 1
13
4JH–14936–00
..SEAT, SPRING 1 1 1 1
14
8ES–14916–00
..NEEDLE 1111
15
8ES–14947–00
..JET, NEEDLE 1111
16
8ES–1414G–00
..PIPE, MAIN BREED 1 1 1 1
17
3TJ–14943–87
..JET, MAIN (#148) 1 1 1 1 STD
3TJ–14943–36
..JET, MAIN (#145) 1 1 1 1 AP
3TJ–14943–37
..JET, MAIN (#150) 1 1 1 1 AP
18
8ES–14948–05
..JET (#45) 1 1 1 1 STD
8ES–14948–03
..JET (#40) 1 1 1 1 AP
8ES–14948–06
..JET (#48) 1 1 1 1 AP
8ES–14948–07
..JET (#50) 1 1 1 1 AP
19
676–14548–00
..PIN, FLOAT ARM 1 1 1 1
20
8ES–14985–00
..FLOAT 1 1 1 1
21
8ES–14984–00
..GASKET, FLOAT CHAMBER 1 1 1 1
C
3
FIG. 10 CARBURETOR
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
22
3TJ–14191–40
..PLUG, DRAIN 1 1 1 1
23
98502–04014
..SCREW, PAN HEAD 4 4 4 4
24
8ES–14926–01
..BRACKET, THROTTLE 1 1 1 1 1 #1
25
8ES–14592–00
..SCREW 1 1 1 1 #1
26
4TV–14926–00
..BRACKET, THROTTLE 1 1 1 1 1 #2
27
4JH–14121–00
..SCREW, THROTTLE STOP 1 1 1 1 #1,2
28
7A9–14555–00
..SPRING 1 1 1 1 #1,2
29
8ES–14561–00
..O-RING 1 1 1 1
30
8ES–14565–00
.SCREW 1 1 1 1
31
4JH–14264–00
.COLLAR 1 1 1 1
32
8ES–14935–00
.SPRING 1 1 1 1
33
8ES–14162–00
.BOLT, HOLDING 2 2 2 2
34
4JH–14358–00
.NUT 2222
35
8ES–14965–00
.LEVER, STARTER 1 1 1 1
36
8ES–14578–00
.COLLAR 4 4 4 4
37
8ES–14567–00
.SCREW 2 2 2 2
38
4YR–14133–00
.SPRING, THROTTLE STOP 2 2 2 2
39
4JH–14487–00
.SPRING 2 2 2 2
40
8ES–14295–00
.PIPE, FUEL 2 2 2 2
41
8ES–13815–00
.JOINT 1 1 1 1 1
42
8ES–13816–00
.JOINT 2 1 1 1 1
43
8ES–14197–01
.PIPE 2 2 2 2
44
3TJ–14937–40
.CLIP 2 2 2 2
45
8ES–85885–01
.THROTTLE SENSOR ASSY 1 1 1 1
46
4TV–14562–00
.O-RING 1 1 1 1
47
4YR–14216–00
.SCREW 2 2 2 2
48
8ES–14454–00
.JOINT 4 4 4 4
C
4
FIG. 10 CARBURETOR
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
49
8ES–14987–00
.HOSE 1 1 1 1
50
4TV–12486–00
.CLIP 2 2 2 2
51
8ES–14121–00
.SCREW, THROTTLE STOP 1 1 1 1
52
4YR–14934–00
.SPRING, THROTTLE STOP 1 1 1 1
53
5FU–83790–20
.HEATER ASSY (30W) 3 3 3 3
54
8FA–82103–00
.TERMINAL 1 1 1 1 1
55
8ES–81517–01
.WIRE, SUB LEAD 1 1 1 1
56
4TV–14534–00
.COLLAR 1 1 1 1
57
4YR–14557–00
.WASHER 2 2 2 2
C
5
FIG. 11 EXHAUST
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–14615–00
JOINT, EXHAUST 1 3 3 3 3
2
8ES–14613–00
GASKET, EXHAUST PIPE 1 1 1 1
3
8FA–14715–00
BAND, MUFFLER 3 3 3 3
4
8FA–14623–00
GASKET, EXHAUST PIPE 3 3 3 3
5
91317–06030
BOLT 3333
6
95027–08020
BOLT, FLANGE 6 6 6 6
7
8ES–14627–00
COVER, EXHAUST 1 1 1 1
8
90267–47195
RIVET, BLIND 4 4 4 4
9
8ES–14637–00
EXHAUST COVER ASS'Y 1 1 1 1
10
95817–06008
BOLT, FLANGE 2 2 2 2
11
90183–060A0
NUT, SPRING 2 2 2 2
12
95817–06016
BOLT, FLANGE 2 2 2 2
13
8ES–14610–00
EXHAUST PIPE ASSY 1 1 1 1 1
14
92017–08025
BOLT, BUTTON HEAD 2 2 2 2
15
92990–08200
WASHER, PLAIN 2 2 2 2
16
8FA–14714–10
GASKET, MUFFLER 1 1 1 1
17
8FA–14788–00
BAND, SILENCER 1 1 1 1
18
95817–08020
BOLT, FLANGE 1 1 1 1
19
8ES–14750–00
SILENCER ASSY 1 1 1 1
20
8FA–14737–00
DAMPER, MUFFLER 8888
21
90387–08071
COLLAR 4444
22
90119–08062
BOLT, WITH WASHER 4 4 4 4
23
8ES–14708–01
PROTECTOR ASSY 1 1 1 1
24
90119–06170
BOLT, WITH WASHER 2 2 2 2
25
95817–06008
BOLT, FLANGE 2 2 2 2
26
8ES–1478N–00
PLATE, 8 1 1 1 1
27
95817–06008
BOLT, FLANGE 3 3 3 3
C
6
FIG. 11 EXHAUST
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
28
90183–060A0
NUT, SPRING 3 3 3 3
29
90338–20004
PLUG 3333
30
90338–20007
PLUG 2222
C
7
FIG. 12 CRANKCASE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–W1510–02
CRANKCASE ASSY 1 1 1 1
2
90340–27001
.PLUG, STRAIGHT SCREW 1 1 1 1
3
8ES–15167–00
.PLUG, BLIND 1 1 1 1 1
4
93210–24709
.O-RING 1 1 1 1
5
8FA–2139X–00
.DAMPER 2 2 2 2
6
8ES–21459–00
.SPACER 1 1 1 1
7
99530–10014
PIN, DOWEL 1 1 1 1
8
99530–10114
PIN, DOWEL 2 2 2 2
9
90119–09004
BOLT, WITH WASHER 8 8 8 8
10
95817–08055
BOLT, FLANGE 1 1 1 1
11
95817–08070
BOLT, FLANGE 3 3 3 3
12
90109–06069
BOLT 1111
13
95817–06055
BOLT, FLANGE 5 5 5 5
14
95817–06080
BOLT, FLANGE 3 3 3 3
15
90105–06058
BOLT, FLANGE 3 3 3 3
C
8
FIG. 13 CRANKCASE COVER 1
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8ES–15421–00
COVER, CRANKCASE 2 1 1 1 1
2
90340–32080
PLUG, STRAIGHT SCREW 1 1 1 1
3
93210–32172
O-RING 1 1 1 1
4
90340–14117
PLUG, STRAIGHT SCREW 1 1 1 1
5
93210–14369
O-RING 1 1 1 1
6
8ES–15461–00
GASKET, CRANKCASE COVER 2 1 1 1 1
7
99530–08012
PIN, DOWEL 2 2 2 2
8
90462–08225
CLAMP 1 1 1 1
9
90465–10038
CLAMP 1 1 1 1
10
90109–06015
BOLT 11 11 11 11
11
90110–06060
BOLT, HEXAGON SOCKET HEAD 1 1 1 1
12
8ES–1531A–00
HOSE, BREATHER 1 1 1 1 1
13
90467–10041
CLIP 1111
14
90467–11019
CLIP 1111
C
9
FIG. 14 STARTER
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8FA–15515–00
GEAR 3 1 1 1 1
2
8ES–15512–00
GEAR, IDLER 1 1 1 1 1
3
8ES–15521–00
SHAFT 1 1 1 1 1
4
8ES–15590–00
STARTER ONE-WAY ASSY 1 1 1 1
5
90110–06004
BOLT, HEXAGON SOCKET HEAD 3 3 3 3
6
90201–30013
WASHER, PLATE 1 1 1 1
C
10
FIG. 15 PRIMARY SHEAVE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
1
8FA–17611–00
SHEAVE, PRIMARY FIXED 1 1 1 1
2
8V0–17639–00
STOPPER 2 2 2 2
3
8FP–17620–00
PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
4
90384–41242
.BUSH, BIMETAL FORMED 1 1 1 1
5
90387–0514T
COLLAR 3333
6
90113–05053
BOLT, SET 6 6 6 6
7
90105–05644
BOLT, FLANGE 3 3 3 3
8
95607–05200
NUT, U FLANGE 3 3 3 3
9
8ES–17640–00
SPIDER COMPLETE 1 1 1 1
10
8BW–17653–00
SLIDER 3 3 3 3
11
8ES–17653–00
SLIDER 3 3 3 3
12
91609–50032
PIN, SPRING 3 3 3 3
13
8ES–17655–00
DAMPER, SLIDER 3 3 3 3
14
90387–0514U
COLLAR 3333
15
90105–05644
BOLT, FLANGE 3 3 3 3
16
95607–05200
NUT, U FLANGE 3 3 3 3
17
8DF–17630–00
PRIMARY SHEAVE CAP COMP. 1 1 1 1
18
90380–28237
.BUSH, SOLID 1 1 1 1
19
97017–06030
BOLT 6666
20
92907–06600
WASHER, PLATE 6 6 6 6
21
90202–09227
WASHER, PLATE 6 6 6 6
22
8FG–17624–20
ROLLER, COMP 3 3
8FG–17624–30
ROLLER, COMP 3 3
23
90386–09001
.BUSH 1 1 1 1
24
90202–08204
WASHER, PLATE 6 6 6 6
25
8ES–17605–00
WEIGHT COMP 3 3 3 3
26
90386–08002
.BUSH 1 1 1 1
C
11
FIG. 15 PRIMARY SHEAVE
REF.
NO.
PART NO. DESCRIPTION
8FJ5
8FJ6
8GH3
8GH4
REMARKS
27
90261–06034
RIVET, COUNTERSUNK (ST13.9MM) 3 3 3 3 IN
28
90261–06034
RIVET, COUNTERSUNK (ST13.9MM) 3 3 3 3 OUT
29
90501–582L1
SPRING, COMPRESSION 1 1 (Y-SL-Y)
90501–582L2
SPRING, COMPRESSION 1 1 (GR-SL-GR)
30
8DN–17641–00
V-BELT 1 1 1 1
31
8V0–17647–00
BOLT (L=156.5MM) 1 1 1 1
32
92907–16100
WASHER 1 1 1 1
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