YAMAHA MZ300R, MZ300, MZ360R, MZ360 PARTS CATALOGUE E2

YAMAHA MULTI−PURPOSE ENGINE
MZ300 MZ300R MZ360 MZ360R
(7WR1/2/7/B/C,7WS1/B)
(7WRF,7WSF)
(7WT1/3/B/C,7WU1/B/C)
(7WTF,7WUF)
OTHER
OTHER
OTHER
OTHER
MZ300/MZ300R/MZ360/MZ360R
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Nov. 2001
All rights reserved.
Any reprinting or unauthorized us e
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after issue of the Parts Catalogue will be a nnounced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
5. Applicable colors of graphics are represented in the REMARKS as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
7UH241100098 FUEL TANK COMP. 1 LGB 7T92461000 CAP ASSY 1
6. Applicable Serial No. and Color Code
See the Serial No list on next page.
Engine Serial No.
Color Code
00NJ FARAWAY BLUE FWB
7. Note that the illustraitions for reference in finding parts numbers, not be used for as­sembling. When assembling, please use the applicable service manual.
Color Name
Abbrevi-
ation
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F58331060 FRONT FLASHER LIGHT ASSY 2
1158331160 .BULB (6V−18W) 1

CONTENTS

CYLINDER 1.......................................................
CRANKSHAFT 2....................................................
CRANKSHAFT. PISTON (MZ300/MZ360) 3.............................
CRANKSHAFT. PISTON 2 (MZ300R/MZ360R) 4.........................
GOVERNOR 1 5....................................................
CAMSHAFT. VALVE 7...............................................
AIR SHROUD. STARTER 8...........................................
INTAKE 1 (SILENT SEMIDRY/SILENT−DUAL) 9........................
INTAKE 2 (FOR SEMICYCLONE 1C,2C) 10.............................
INTAKE 3 (FOR SEMICYCLONE B1ATVNM,C1ATK,C1AT−VNM) 11.....
CARBURETOR 1 (FOR SILENT SEMI−DRY) 12..........................
CARBURETOR 2 (FOR SILENT−DUAL) 13..............................
CARBURETOR 3 (FOR SEMICYCLONE EXCEPT FOR C1AT−K) 14.......
CARBURETOR 4 (FOR SEMICYCLONE C1AT−K) 16....................
EXHAUST 17........................................................
CRANKCASE COVER 1 (MZ300/MZ360) 18.............................
CRANKCASE COVER 2 (MZ300R/MZ360R) 19..........................
FUEL TANK (EXCEPT FOR B1ATVNM,C1ATK,C1AT−VNM) 21...........
FUEL TANK 2 (FOR B1ATVNM,C1AT−VNM) 22.........................
FUEL 3 (FOR C1AT−K) 23.............................................
MAGNETO 25.......................................................
STARTING MOTOR (ELECTRIC START MODEL) 26......................
ELECTRICAL 1 (MANUAL START MODEL) 27...........................
ELECTRICAL 2 (EL.START MODEL) 28.................................
EMBLEM. LABEL 29..................................................
BODY FITTING 30...................................................
INDEX
NUMERICAL INDEX 31...............................................

FIG. 1 CYLINDER

REF. NO.
10 JN61119300 GASKET, HEAD COVER 1 1 1 1 1
11 9582706030 BOLT, FLANGE 4 4 4 4
PART NO. DESCRIPTION REMARKS
17WE−11111−00 HEAD, CYLINDER 1 1 1
7WG1111100 HEAD, CYLINDER 1 1 1
27WE−1118100 GASKET, CYLINDER HEAD 1 1 1
7WG1118100 GASKET, CYLINDER HEAD 1 1 1
7WT1118100 GASKET, CYLINDER HEAD 1 1 FOR C1AT−K
3 9581710070 BOLT, FLANGE 4 4 4 4
4 9953014016 PIN, DOWEL 2 2 2 2
5 9562708618 BOLT, STUD 2 2 2 2
6 9470200331 PLUG, SPARK (NGK BPR4ES) 1 1 1 1
77WG−1119000 COVER, CYLINDER HEAD 1 1 1 1 1
7RH1119101 COVER, CYLINDER HEAD 1 1 FOR C1AT−K
8JN6−11168−00 COVER, BREATHER 1 FOR C1AT−K
97RH−1116900 GASKET, BREATHER COVER 1 FOR C1AT−K
300
300R
360
360R
12 7RH1116600 PIPE, BREATHER 1 1 1 1 1
7RK1116600 PIPE, BREATHER 1 1 1 FOR B1ATVNM,
13 9560708700 BOLT, STUD 2 2 2 2
90116−08623 BOLT, STUD 2 FOR C1AT−K
14 7RK1135500 SEAL, CYLINDER 1 1 FOR C1AT−K
C1AT−VNM
1
FIG. 2 CRANKSHAFT
REF. NO.
PART NO. DESCRIPTION REMARKS
17WE−1140000 CRANKSHAFT ASSY 1 B
7WE1140010 CRANKSHAFT ASSY 1 G
7WG1140000 CRANKSHAFT ASSY 1 1 A
7WG1140040 CRANKSHAFT ASSY 1 1 K
7WR1140000 CRANKSHAFT ASSY 1 L
7WG1140050 CRANKSHAFT ASSY 1 1 BR
7WR1140010 CRANKSHAFT ASSY 1 L
7WT1140010 CRANKSHAFT ASSY 1 C
2 9028206037 KEY, STRAIGHT (6.3 MM) 1 1 ASTRAIGHT
9028207061 KEY, STRAIGHT (7.0 MM) 1 1 BSTRAIGHT
300
300R
360
360R
2
FIG. 3 CRANKSHAFT. PISTON (MZ300/MZ360)
REF. NO.
PART NO. DESCRIPTION REMARKS
1JN6−1163100−A0 PISTON (STD) 1
7RH1163100−A0 PISTON (STD) 1
7RK1163100−A0 PISTON (STD) 1 FOR C1AT−K
JN61163500 PISTON (0.25MM O/S) 1 AP
7RH1163500 PISTON (0.25MM O/S) 1 AP
7RK1163500 PISTON (0.25MM O/S) 1 AP FOR C1AT−K
JN61163600 PISTON (0.50MM O/S) 1 AP
7RH1163600 PISTON (0.50MM O/S) 1 AP
7RK1163600 PISTON (0.50MM O/S) 1 AP FOR C1AT−K
2JN6−1161000 PISTON RING SET (STD) 1
7RH1160300 PISTON RING SET (STD) 1
JN61161010 PISTON RING SET (0.25MM O/S) 1 AP
7RH1160400 PISTON RING SET (0.25MM O/S) 1 AP
JN61161020 PISTON RING SET (0.50MM O/S) 1 AP
7RH1160500 PISTON RING SET (0.50MM O/S) 1 AP
300
300R
360
360R
3 4471163300 PIN, PISTON 1
5831163300 PIN, PISTON 1
4 9345021053 CIRCLIP 2 2
5JN6−1165000 CONNECTING ROD ASSY 1 1
6JN6−1165400 .BOLT, CONNECTING ROD 2 2
77WG−1145400 WEIGHT 1 1 1
87RK−1156100 SHIM, CRANK 1 (0.1T) 1 1 UN
3
FIG. 4 CRANKSHAFT. PISTON 2 (MZ300R/MZ360R)
REF. NO.
PART NO. DESCRIPTION REMARKS
1JN6−1163100−A0 PISTON (STD) 1
7RH1163100−A0 PISTON (STD) 1
JN61163500 PISTON (0.25MM O/S) 1 AP
7RH1163500 PISTON (0.25MM O/S) 1 AP
JN61163600 PISTON (0.50MM O/S) 1 AP
7RH1163600 PISTON (0.50MM O/S) 1 AP
2JN6−1161000 PISTON RING SET (STD) 1
7RH1160300 PISTON RING SET (STD) 1
JN61161010 PISTON RING SET (0.25MM O/S) 1 AP
7RH1160400 PISTON RING SET (0.25MM O/S) 1 AP
JN61161020 PISTON RING SET (0.50MM O/S) 1 AP
7RH1160500 PISTON RING SET (0.50MM O/S) 1 AP
3 4471163300 PIN, PISTON 1
5831163300 PIN, PISTON 1
4 9345021053 CIRCLIP 2 2
300
300R
360
360R
5JN6−1165000 CONNECTING ROD ASSY 1 1
6JN6−1165400 .BOLT, CONNECTING ROD 2 2
77WG−1145400 WEIGHT 1 1 1
87RK−1143400 GEAR, CRANK SHAFT 1 1
9 9028207021 KEY, STRAIGHT 1 1
10 7RK1155700 WASHER 1 1 1
11 9010510445 BOLT, FLANGE 1 1
12 7RK1145500 SHAFT 1 1 1
13 7RK1146500 SHAFT 2 1 1
14 9028207061 KEY, STRAIGHT (7.0 MM) 1 1 UN
4
FIG. 5 GOVERNOR 1
REF. NO.
10 9046812006 CLIP 1 1 1 1
11 7 RK1192410 ARM, GOVERNOR 1 1 1 1
12 9702706030 BOLT 1 1 1 1
13 9290706600 WASHER, PLATE 1 1 1 1
14 9017306017 NUT , SQUARE 1 1 1 1
15 7RH1192800 ROD, LINK 1 1 1 1
PART NO. DESCRIPTION REMARKS
17RH−1197000 FLYWEIGHT SHAFT ASSY. 1 1 1 1
27RH−1191300 .WEIGHT 3 3 3 3
3 7FK1191400 .SHAFT, WEIGHT 3 3 3 3
4 90201065K7 WASHER, PLATE 1 1 1 1
5 9344006107 CIRCLIP 1 1 1 1
6 90201067L0 WASHER, PLATE 1 1 1 1
7 7KY1 1917−00 COLLAR 1 1 1 1
87RH−1192200 FORK, GOVERNOR 1 1 1 1
9 9020108092 WASHER, PLATE 2 2 2 2
300
300R
360
360R
16 9050604458 SPRING, TENSION 1 1 1 1
17 7RK4124002 THROTTLE LEVER COMP. 1 1 1 1
7RK1195011 ADJUST PLATE COMP. 1 1 FOR L1,K460,K4,
18 9850705025 .SCREW, PAN HEAD 1 1 1 1
9850705030 .SCREW, PAN HEAD 1 1 FOR L1,K460,K4,
19 90501090A8 .SPRING, COMPRESSION 1 1 1 1
20 9018306036 NUT , SPRING 1 1 1 1
21 7RK1192501 SPRING, GOVERNOR 1 1 1 1
7RK1192520 SPRING, GOVERNOR 1 1 FOR L1,K460,K4,
22 77Y1195001 HOLDER, WIRE 1 1 1 1 AP
23 9850705012 SCREW, PAN HEAD 1 1 1 1 AP
24 7UH1193200 SETTER, WIRE 1 1 1 1 AP
K560,K5,K660,K6,L3
K560,K5,K660,K6,L3
K560,K5,K660,K6,L3
5
FIG. 5 GOVERNOR 1
REF. NO.
25 9850704006 SCREW, PAN HEAD 1 1 1 1 AP
26 9900104600 CIRCLIP 1 1 1 1 AP
27 9050607412 SPRING, TENSION 1 1 1 1 AP
PART NO. DESCRIPTION REMARKS
300
300R
360
360R
6
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