Yamaha GRIZZLY 80-2007 User Manual

WARNING
It contains important safety information.
OWNER’S MANUAL
YFM80GW
This A
This ATV should not be ridden by anyone under 12 years of age.
LIT-11626-20-06
2D3-28199-13
EBU17091
EBU17170

INTRODUCTION

EBU17240
Congratulations on your purchase of the Yamaha YFM80GW. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech­niques and skills necessary to ride the ATV.
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETE­LY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMA­TION.
THIS ATV, AND ANY OTHER ATV OVER 70 cc, SHOULD NOT BE OPERATED BY A CHILD UNDER 12 YEARS OF AGE.
It also includes basic maintenance and inspection proce-
AN IMPORTANT NOTE TO PARENTS:
This ATV is not a toy. Before you let your child ride this ATV, you should understand the instructions and warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ
in skills, physical abilities and judgment. Some children may not be able to operate an ATV safely. Parents should supervise their child’s use of the ATV at all times. Parents should permit continued use only if they determine that the child has the ability to operate the ATV safely. Your ATV was delivered with an adjustable speed limiter and also with an air intake restrictor plate. Yamaha recommends that all beginners start off with the speed limiter screw turned in and the air intake restrictor plate installed to limit the amount of speed available while they learn. The limiter screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the ATV. Par­ents should decide when to adjust the ATV for more power as their youngster’s riding skills improve. Once the ATV rider can operate with skill at the top speed permitted by adjusting the speed limiter alone, the air intake restrictor plate can be removed. Since removal of this plate will result in a significant increase in pow­er, turn the speed limiter back in again; adjust it out in stages as you did before. If your child is a beginner or is inexperienced, he or she should take a training course. See the previous page for information about the free training available to purchasers of new ATVs.
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WARNING
CAUTION:
NOTE:

IMPORTANT MANUAL INFORMATION

EBU17341
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN­JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the ATV operator, a bystander, or a person inspecting or repairing the ATV.
A CAUTION indicates special precautions that must be taken to avoid damage to the ATV.
A NOTE provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
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IMPORTANT NOTICE
EBU17360
Welcome to the Yamaha world of motor sports! This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this ATV on any public street, road or highway. This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this ATV.
EBU17381
YFM80GW
OWNER’S MANUAL
©2006 by Yamaha Motor Corporation, U.S.A.
AFFIX DEALER
LABEL HERE
1st edition, February 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-20-06
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
EBU17420

TABLE OF CONTENTS

SAFETY INFORMATION .............................. 1-1
Speed limiter and air intake restrictor
plate ..........................................................4-4
Front brake lever ........................................ 4-5
Brake pedal and rear brake lever .............. 4-5
Parking brake ............................................. 4-6
Shift pedal .................................................. 4-7
Fuel tank cap ............................................. 4-8
Fuel ............................................................ 4-8
Fuel cock ................................................. 4-10
Choke ...................................................... 4-11
Seat ......................................................... 4-12
Carrier ...................................................... 4-13
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ..................................................4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-2
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-3
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Final gear oil .............................................. 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Tires ........................................................... 5-5
Measuring the tire pressure ....................... 5-6
Tire wear limit ............................................ 5-7
Chassis fasteners ...................................... 5-7
Instruments, lights and switches ................ 5-7
Battery ....................................................... 5-7
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine ............................. 6-3
Shifting ...................................................... 6-3
Engine break-in ......................................... 6-5
Parking ...................................................... 6-6
Parking on a slope .................................... 6-6
Accessories and loading ........................... 6-7
RIDING YOUR ATV ......................................7-1
GETTING TO KNOW YOUR ATV............. 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ........................................... 7-2
BE CAREFUL WHERE YOU RIDE.......... 7-13
TURNING YOUR ATV ............................. 7-17
CLIMBING UPHILL .................................. 7-19
RIDING DOWNHILL................................. 7-22
CROSSING A SLOPE.............................. 7-23
CROSSING THROUGH SHALLOW
WATER .................................................. 7-24
RIDING OVER ROUGH TERRAIN .......... 7-26
SLIDING AND SKIDDING........................ 7-27
WHAT TO DO IF... ................................... 7-28
WHAT TO DO... ....................................... 7-28
PERIODIC MAINTENANCE AND MINOR
REPAIR.......................................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the emission
control system ......................................... 8-3
General maintenance and lubrication
chart .........................................................8-5
Checking the spark plug ............................ 8-8
Engine oil ................................................. 8-10
Final gear oil ............................................ 8-13
Cleaning the air filter element .................. 8-14
Removing the air intake restrictor plate ... 8-18
Cleaning the spark arrester ..................... 8-18
Adjusting the carburetor ........................... 8-20
Adjusting the engine idling speed ............ 8-20
Checking the throttle cable free play ....... 8-21
Timing chain ............................................ 8-22
Valve clearance ....................................... 8-22
Checking the front and rear brake
shoes .....................................................8-22
Adjusting the front brake lever free play .. 8-23 Adjusting the rear brake lever and brake
pedal free play .......................................8-25
Adjusting the clutch free play ................... 8-28
Checking and lubricating the cables ........ 8-29
Checking and lubricating the front and
rear brake levers ....................................8-30
Checking and lubricating the brake and
shift pedals .............................................8-31
Checking the wheel bearings ................... 8-31
Lubricating the knuckle shafts ................. 8-31
Lubricating the steering shaft ................... 8-31
Battery ..................................................... 8-32
Replacing the fuse ................................... 8-35
Removing a wheel ................................... 8-36
Installing a wheel ..................................... 8-36
Troubleshooting ...................................... 8-37
Troubleshooting chart ............................. 8-38
CLEANING AND STORAGE.......................... 9-1
Cleaning .................................................... 9-1
Storage ...................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers ............................. 11-1
Noise regulation ...................................... 11-3
Maintenance record ................................ 11-4
YAMAHA MOTOR CORPORATION,
U.S.A. ATV LIMITED WARRANTY ....... 11-5
YAMAHA EXTENDED SERVICE
(Y.E.S.) .................................................. 11-7
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1
2
EBU17601
3
AN ATV IS NOT A TOY AND CAN BE HAZARD-
4
OUS TO OPERATE.
from other vehicles, including motorcycles and
5
An ATV handles differently
SAFETY INFORMATION
cars. A collision or rollover can occur quickly, even
6
during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take
7
proper precautions. SEVERE INJURY OR DEATH can result if you do
8
not follow these instructions:
Read this manual and all labels carefully and fol-
9
low the operating procedures described.
10
11
Never operate an ATV without proper training or instruction.
Take a Training Course.
should receive training from a certified instruc­tor. Contact an authorized ATV dealer or call 1­800-887-2887 to find out about the training courses nearest you.
Always follow the age recommendation: – A child under 12 years old should never oper-
Beginners
ate an ATV with engine size greater than 70 cc. – A child under 16 years old should never oper­ate an ATV with engine size greater than 90 cc.
Never allow a child under age 16 to operate an ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
Never carry a passenger on an ATV.
Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, park­ing lots and streets.
Never operate an ATV on any public street, road or highway, even a dirt or gravel one.
Never operate an ATV without wearing an ap­proved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants.
Never consume alcohol or drugs before or while operating this ATV.
Never operate at speeds too fast for your skills
1-1
or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
Always inspect your ATV each time you use it to make sure it is in safe operating condition. Al­ways follow the inspection and maintenance procedures and schedules described in this manual.
Always keep both hands on the handlebars and both feet on the footrests of the ATV during op­eration.
Always go slowly and be extra careful when op­erating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or loose terrain until you have learned and prac­ticed the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds and never turn at excessive speeds.
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures for climbing hills as described in this manual. Check the ter­rain carefully before you start up any hill. Never climb hills with excessively slippery or loose sur­faces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of a hill at high speed.
Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the ve­hicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose sur­faces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech­nique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if you stall or roll
1
2
3
4
5
6
7
8
9
10
11
1-2
10
11
backwards when climbing a hill. To avoid stall­ing, use the proper gear and maintain a steady
1
speed when climbing a hill. If you stall or roll backwards, follow the special procedure for
2
braking described in this manual. Dismount on the uphill side or to a side if pointed straight up-
3
hill. Turn the ATV around and remount, following the procedure described in this manual.
4
Always check for obstacles before operating in a new area.
5
Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow
6
proper procedures when operating over obsta­cles as described in this manual.
7
Always be careful when skidding or sliding. Learn to safely control skidding or sliding by
8
practicing at low speeds and on level, smooth
9
terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of con­trol.
Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always use the size and type of tires specified in this manual.
Always maintain proper tire pressure as de­scribed in this manual.
Never modify an ATV through improper installa­tion or use of accessories.
Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow in­structions in this manual for carrying cargo or pulling a trailer. Allow greater distance for brak­ing.
FOR MORE INFORMATION ABOUT ATV SAFE­TY,
call the Consumer Products Safety Commis­sion at 1-800-638-2772, or the ATV Distributor’s Safety Hotline at 1-800-852-5344.
EWB00021
WARNING
POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned.
1-3
HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on the engine or ex­haust pipe/muffler when refueling. Never refuel while smoking, or in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heat­ers and clothes dryers. When transporting the ATV in another vehi­cle, be sure it is kept upright and that the fuel cock is in the “OFF” position. Otherwise, fuel may leak out of the carburetor or fuel tank. WHAT CAN HAPPEN Gasoline is poisonous and can cause inju­ries. HOW TO AVOID THE HAZARD If you should swallow some gasoline or in­hale a lot of gasoline vapor, or get some gas­oline in your eyes, seek medical help immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
EWB00030
WARNING
POTENTIAL HAZARD Starting or running the engine in a closed ar­ea. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death with­in a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with ad­equate ventilation.
1
2
3
4
5
6
7
8
9
10
11
1-4
1
2
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LOCATION OF THE WARNING AND SPECIFICATION LABELS
10
11
3
4
5
6
7
8
9
1
2
3
4
5
2-1
6
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Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace­ment label from your Yamaha dealer.
12
WARNING
Improper ATV use can result in SEVERE INJURY or DEATH.
WARNING
UNDER
12
       12       
      16
NEVER
   
  
 !"#$%!
12
ALWAYS USE
AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS
HELMET AND ROADS
PROTECTIVE
NEVER
without proper training or instruction. at speeds too fast for your skills or
the conditions. on public roads-a collision can occur with another vehicle. with a passenger-passengers affect balance and steering and increase risk of losing control.
ALWAYS :
use proper riding techniques to avoid
vehicle overturns on hills and rough terrain and it turns. avoid paved surfaces-pavement may seriously affect handling and control.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
(For replacement manual, call 1-800-532-1558)
NEVER USE
GEAR
operate :
LOCATE AND READ OWNER'S MANUAL.
NEVER CARRY NEVER USE
OR ALCOHOL
&' !&"()!
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2
3
4
5
6
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8
9
10
11
2-2
1
3
2
3
WARNING
NEVER ride as a
passenger.
Passengers can cause
4
a loss of control, resulting in SEVERE
5
6
7
8
INJURY or DEATH.
5FE-2151H-01
4
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH.
OPERATING TIRE PRESSURE: Set with tires cold
Recommended
Minimum
Never set tire pressure below minimum. It could cause the tire to dislodge from the rim.
LOADING
Maximum Vehicle Load Includes weight of operator, cargo and accessories.
WARNING
:
FRONT
: 20 kPa,
: 20 kPa,
REAR
:
FRONT
: 17 kPa,
: 17 kPa,
REAR
:
95 kg,
4EM-21696-11
{
0.20
{
0.20
{
0.17
{
0.17
(209 lbs).
kgf/cm kgf/cm kgf/cm kgf/cm
2
}
2
}
2
}
2
}
2.9 psi
2.9 psi
2.5 psi
2.5 psi
10
11
9
56
5kg 11lbs
3LD-24877-A0
sit here.NEVER
3MX-24875-A0
2-3
EBU17680
EBU17690
Left view
7
1. Fuel cock
2. Rear carrier
3. Rear wheel
4. Footboard
5. Shift pedal
6. Choke
7. Front wheel
DESCRIPTION
EBU17700
Right view
1
6
5
3
4
2
1
1. Spark arrester
2. Seat
3. Panel
4. Brake pedal
5. Footboard
2
4
5
3
1
2
3
4
5
6
7
8
9
10
11
3-1
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Controls and instruments

1
1
2
3
4
5
6
7
8
1. Rear brake lever
2. Parking brake
9
3. Neutral indicator light
4. Front brake lever
10
5. Throttle lever
6. Main switch
11
7. Fuel tank cap
8. Handlebar switches
2
8
from the figures shown in this manual.
3
6
7
5
4
NOTE:
The ATV you have purchased may differ slightly
3-2
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INSTRUMENT AND CONTROL FUNCTIONS
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
EBU17740
Main switch
The positions of the main switch are as follows:
OFF ON
1
2
1
3
4
5
ON
All electrical systems are supplied with power, and the engine can be started. The key cannot be re­moved.
OFF
All electrical systems are off. The key can be re­moved.
6
7
1. Main switch
8
9
10
11
4-1
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Indicator light
1
2
3
4
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Handlebar switches
5
6
7
1. Neutral indicator light “N”
8
EBU17860
1
Neutral indicator light “
9
This indicator light comes on when the transmis­sion is in the neutral position.
10
11
1
2
1. Engine stop switch “ENG. STOP”
2. Start switch “START”
EBU18070
Engine stop switch “ENG. STOP”
Set this switch to “RUN” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situation. The engine will not start or run when this switch is set to “OFF”.
4-2
EBU18090
Start switch “START”
Push this switch to crank the engine with the start­er.
ECB00050
CAUTION:
See the starting instructions on page 6-1 prior to starting the engine.
EBU18270
Throttle lever
Once the engine is running, movement of the throt­tle lever will increase the engine speed. Regulate the speed of the ATV by varying the throttle position. Because the throttle is spring­loaded, the ATV will decelerate, and the engine will return to an idle any time the hand is removed from the throttle lever.
1
1. Throttle lever
Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released.
1
2
3
4
5
6
7
8
9
10
11
4-3
EWB00200
WARNING
1
POTENTIAL HAZARD Malfunction of throttle.
2
WHAT CAN HAPPEN The throttle could be hard to operate, making
3
it difficult to speed up or slow down when you need to. This could cause an accident.
4
HOW TO AVOID THE HAZARD Check the operation of the throttle lever be-
5
fore you start the engine. If it does not work smoothly, check for the cause. Correct the
6
problem before riding the ATV. Consult a Yamaha dealer if you can’t find or solve the
7
problem yourself.
8
EBU18331
Speed limiter and air intake restrictor
9
plate
10
Your ATV was delivered with an adjustable speed limiter and an air intake restrictor plate. Yamaha
11
recommends that all beginning riders start off with the speed limiter adjusting screw fully turned in and the air intake restrictor plate installed to limit the amount of speed available while they learn. The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to the maximum. The adjusting screw may be gradu­ally turned out as the beginner becomes more fa­miliar with operating the ATV. Parents should decide when to adjust the ATV for more power as their youngster’s riding skills improve. Once the ATV rider can operate with skill at the top speed permitted by adjusting the speed limiter alone, the air intake restrictor plate can be removed. Since re­moval of this plate will result in a significant in­crease in power, turn the adjusting screw completely back in again; adjust it out in stages as done previously.
1. Loosen the locknut.
2. To increase the maximum engine power avail­able and the maximum speed of the ATV, turn the adjusting screw in direction (a). To de­crease the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (b).
NOTE:
Adjusting for maximum throttle lever movement without removing the air intake restrictor plate will cause the engine to run roughly at higher speeds. (See page 8-18.)
4-4
HOW TO AVOID THE HAZARD Do not turn the adjusting screw out more than 20 mm (0.8 in).
1
3
(b)
1
2
1. Locknut
2. Adjusting screw
3. No more than 20 mm (0.8 in)
3. Tighten the locknut.
EWB00180
(a)
WARNING
POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle. WHAT CAN HAPPEN The throttle cable could be damaged. Im­proper throttle operation could result. The child could lose control, have an accident or be injured.
EBU18391
Front brake lever
The front brake lever is located on the right handle­bar. To apply the front brake, pull the brake lever toward the handlebar grip.
1
1. Front brake lever
EBU18442
Brake pedal and rear brake lever
The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left
4-5
2
3
4
5
6
7
8
9
10
11
handlebar. To apply the rear brake, push down on the brake pedal or pull the brake lever toward the
1
handlebar grip.
2
3
4
5
1
6
7
1. Brake pedal
8
9
10
11
1
1. Rear brake lever
EBU18450
Parking brake
Use the parking brake before starting the engine or parking the ATV, especially on a slope. Apply the rear brake lever and push down the lock plate to apply the parking brake. Squeeze the rear brake lever to release the parking brake.
4-6
1
1. Parking brake lock plate
EWB00170
WARNING
POTENTIAL HAZARD Improper use of the parking brake.
WHAT CAN HAPPEN The ATV could start moving unexpectedly if the parking brake is not applied before start­ing the engine. This could cause loss of con­trol or a collision. The brake could overheat if you ride the ATV without releasing the parking brake. You could lose braking performance which could cause an accident. You could also wear out the brakes prematurely. HOW TO AVOID THE HAZARD Always set the parking brake before starting the engine. Always be sure you have released the park­ing brake before you begin to ride.
EBU18550
Shift pedal
This ATV is equipped with a constant-mesh 3­speed transmission. The shift pedal is located on the left side of the engine. Neutral is at the bottom position.
1
2
3
4
5
6
7
8
9
10
11
4-7
1
2
1
3
4
5
6
1. Shift pedal
2. Neutral position
7
EBU18720
8
Fuel tank cap
Remove the fuel tank cap by turning it counter-
9
clockwise.
10
11
3 2 1
1
N
2
1. Fuel tank cap
EBU18730
Fuel
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
4-8
rings, as well as to the exhaust system.
2
1
1. Filler tube
2. Fuel level
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
6.8 L (1.80 US gal) (1.50 Imp.gal)
Fuel reserve amount:
0.9 L (0.24 US gal) (0.20 Imp.gal)
ECB00070
CAUTION:
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston
Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research oc­tane number of 91 or higher. If knocking or pinging occurs, use a different brand of gasoline or premi­um unleaded fuel. Unleaded fuel will give you long­er spark plug life and reduced maintenance cost.
Gasohol
There are two types of gasohol: gasohol contain­ing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol con­tent does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha be­cause it can cause damage to the fuel system or ATV performance problems.
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EWB00270
WARNING
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POTENTIAL HAZARD Improper care when refueling.
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WHAT CAN HAPPEN Fuel can spill, which can cause a fire and se-
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vere injury. Fuel expands when it heats up. If the fuel
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tank is overfilled, fuel could spill out due to heat from the engine or the sun.
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HOW TO AVOID THE HAZARD Do not overfill the fuel tank. Be careful not to
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spill fuel, especially on the engine or exhaust pipe. Wipe up any spilled fuel immediately.
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Be sure the fuel tank cap is closed securely.
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Do not refuel right after the engine has been running and is still very hot.
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EBU18820
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Fuel cock
The fuel cock supplies fuel from the tank to the car-
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buretor while also filtering it. The fuel cock lever positions are explained as fol­lows and shown in the illustrations.
OFF
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RES
OFF
FUEL
ON
1. Arrow mark positioned over “OFF”
With the fuel cock lever in this position, fuel will not flow. Always turn the fuel cock lever to this position when the engine is not running.
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ON
RES
RES
OFF
FUEL
ON
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ON
1. Arrow mark positioned over “ON”
With the fuel cock lever in this position, fuel flows to the carburetor. Turn the fuel cock lever to this position when starting the engine and riding.
RES
OFF
RES
ON
FUEL
1
1. Arrow mark positioned over “RES”
This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”!
EBU18860
Choke
The choke is used to start a cold engine. Move the choke in direction (a) to turn on the choke.
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Move the choke in direction (b) to turn off the choke.
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See the “Starting a cold engine” section on page 6­1 for proper operation.
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(a)
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1. Fully open “ON”
2. Half open (warming up position)
3. Closed “OFF”
4. Choke
EBU18870
Seat
(b)
To remove the seat
Pull the seat lock lever upward and pull up the seat at the rear.
1. Seat lock lever
To install the seat
Insert the projection on the front of the seat into the seat holder and push down on the seat at the rear.
NOTE:
Make sure that the seat is securely fitted.
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