This ATV should not be ridden by anyone under 12 years of age.
LIT-11626-20-06
2D3-28199-13
EBU17091
EBU17170
INTRODUCTION
EBU17240
Congratulations on your purchase of the Yamaha YFM80GW. This ATV represents the result of many years
of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the
purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have
made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special techniques and skills necessary to ride the ATV.
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
●
READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●
PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
●
NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE TRAINING IS
AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMATION.
●
THIS ATV, AND ANY OTHER ATV OVER 70 cc, SHOULD NOT BE OPERATED BY A CHILD UNDER
12 YEARS OF AGE.
It also includes basic maintenance and inspection proce-
AN IMPORTANT NOTE TO PARENTS:
This ATV is not a toy. Before you let your child ride this ATV, you should understand the instructions and
warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ
in skills, physical abilities and judgment. Some children may not be able to operate an ATV safely. Parents
should supervise their child’s use of the ATV at all times. Parents should permit continued use only if they
determine that the child has the ability to operate the ATV safely.
Your ATV was delivered with an adjustable speed limiter and also with an air intake restrictor plate. Yamaha
recommends that all beginners start off with the speed limiter screw turned in and the air intake restrictor
plate installed to limit the amount of speed available while they learn. The limiter screw may be gradually
turned out to increase maximum speed as the beginner becomes more familiar with operating the ATV. Parents should decide when to adjust the ATV for more power as their youngster’s riding skills improve. Once
the ATV rider can operate with skill at the top speed permitted by adjusting the speed limiter alone, the air
intake restrictor plate can be removed. Since removal of this plate will result in a significant increase in power, turn the speed limiter back in again; adjust it out in stages as you did before.
If your child is a beginner or is inexperienced, he or she should take a training course. See the previous
page for information about the free training available to purchasers of new ATVs.
EBU17330
WARNING
CAUTION:
NOTE:
IMPORTANT MANUAL INFORMATION
EBU17341
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury
or death to the ATV operator, a bystander, or a person inspecting or
repairing the ATV.
A CAUTION indicates special precautions that must be taken to avoid
damage to the ATV.
A NOTE provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
EBU17350
IMPORTANT NOTICE
EBU17360
Welcome to the Yamaha world of motor sports!
This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this ATV
on any public street, road or highway.
This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.
cars. A collision or rollover can occur quickly, even
6
during routine maneuvers such as turning and
riding on hills or over obstacles, if you fail to take
7
proper precautions.
SEVERE INJURY OR DEATH can result if you do
8
not follow these instructions:
●
Read this manual and all labels carefully and fol-
9
low the operating procedures described.
●
10
11
Never operate an ATV without proper training or
instruction.
Take a Training Course.
should receive training from a certified instructor. Contact an authorized ATV dealer or call 1800-887-2887 to find out about the training
courses nearest you.
●
Always follow the age recommendation:
– A child under 12 years old should never oper-
Beginners
ate an ATV with engine size greater than 70 cc.
– A child under 16 years old should never operate an ATV with engine size greater than 90 cc.
●
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
●
Never carry a passenger on an ATV.
●
Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, parking lots and streets.
●
Never operate an ATV on any public street, road
or highway, even a dirt or gravel one.
●
Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face
shield), gloves, boots, a long-sleeved shirt or a
jacket, and long pants.
●
Never consume alcohol or drugs before or while
operating this ATV.
●
Never operate at speeds too fast for your skills
1-1
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.
●
Never attempt wheelies, jumps, or other stunts.
●
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Always follow the inspection and maintenance
procedures and schedules described in this
manual.
●
Always keep both hands on the handlebars and
both feet on the footrests of the ATV during operation.
●
Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.
●
Never operate on excessively rough, slippery or
loose terrain until you have learned and practiced the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.
●
Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.
●
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
●
Always follow proper procedures for climbing
hills as described in this manual. Check the terrain carefully before you start up any hill. Never
climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the
throttle suddenly or make sudden gear changes.
Never go over the top of a hill at high speed.
●
Always follow proper procedures for going down
hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight
down the hill where possible.
●
Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning technique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.
●
Always use proper procedures if you stall or roll
1
2
3
4
5
6
7
8
9
10
11
1-2
10
11
backwards when climbing a hill. To avoid stalling, use the proper gear and maintain a steady
1
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
2
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
3
hill. Turn the ATV around and remount, following
the procedure described in this manual.
4
●
Always check for obstacles before operating in a
new area.
5
●
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
6
proper procedures when operating over obstacles as described in this manual.
7
●
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
8
practicing at low speeds and on level, smooth
9
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
●
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
●
Always use the size and type of tires specified in
this manual.
●
Always maintain proper tire pressure as described in this manual.
●
Never modify an ATV through improper installation or use of accessories.
●
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow instructions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for braking.
FOR MORE INFORMATION ABOUT ATV SAFETY,
call the Consumer Products Safety Commission at 1-800-638-2772, or the ATV Distributor’s
Safety Hotline at 1-800-852-5344.
EWB00021
WARNING
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be
burned.
1-3
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling.
Do not refuel right after the engine has been
running and is still very hot.
Do not spill gasoline on the engine or exhaust pipe/muffler when refueling.
Never refuel while smoking, or in the vicinity
of sparks, open flames, or other sources of
ignition such as the pilot lights of water heaters and clothes dryers.
When transporting the ATV in another vehicle, be sure it is kept upright and that the fuel
cock is in the “OFF” position. Otherwise, fuel
may leak out of the carburetor or fuel tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause injuries.
HOW TO AVOID THE HAZARD
If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, seek medical help
immediately. If gasoline spills on your skin,
wash with soap and water. If gasoline spills
on your clothing, change your clothes.
EWB00030
WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may
cause loss of consciousness and death within a short time.
HOW TO AVOID THE HAZARD
Always operate your ATV in an area with adequate ventilation.
1
2
3
4
5
6
7
8
9
10
11
1-4
1
2
EBU17660
LOCATION OF THE WARNING AND SPECIFICATION LABELS
10
11
3
4
5
6
7
8
9
1
2
3
4
5
2-1
6
EBU17670
Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replacement label from your Yamaha dealer.
12
WARNING
Improper ATV use can result in SEVERE
INJURY or DEATH.
without proper training or instruction.
at speeds too fast for your skills or
the conditions.
on public roads-a collision can occur
with another vehicle.
with a passenger-passengers affect balance
and steering and increase risk
of losing control.
ALWAYS :
use proper riding techniques to avoid
vehicle overturns on hills and rough terrain
and it turns.
avoid paved surfaces-pavement may
seriously affect handling and control.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
(For replacement manual, call 1-800-532-1558)
NEVER USE
GEAR
operate :
LOCATE AND READ OWNER'S MANUAL.
NEVER CARRY NEVER USE
OR ALCOHOL
&' !&"()!
1
2
3
4
5
6
7
8
9
10
11
2-2
1
3
2
3
WARNING
NEVER ride as a
passenger.
Passengers can cause
4
a loss of control,
resulting in SEVERE
5
6
7
8
INJURY or DEATH.
5FE-2151H-01
4
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE: Set with tires cold
Recommended
Minimum
Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.
LOADING
Maximum Vehicle Load
Includes weight of operator, cargo and accessories.
WARNING
:
FRONT
: 20 kPa,
: 20 kPa,
REAR
:
FRONT
: 17 kPa,
: 17 kPa,
REAR
:
95 kg,
4EM-21696-11
{
0.20
{
0.20
{
0.17
{
0.17
(209 lbs).
kgf/cm
kgf/cm
kgf/cm
kgf/cm
2
}
2
}
2
}
2
}
2.9 psi
2.9 psi
2.5 psi
2.5 psi
10
11
9
56
5kg 11lbs
3LD-24877-A0
sit here.NEVER
3MX-24875-A0
2-3
EBU17680
EBU17690
Left view
7
1. Fuel cock
2. Rear carrier
3. Rear wheel
4. Footboard
5. Shift pedal
6. Choke
7. Front wheel
DESCRIPTION
EBU17700
Right view
1
6
5
3
4
2
1
1. Spark arrester
2. Seat
3. Panel
4. Brake pedal
5. Footboard
2
4
5
3
1
2
3
4
5
6
7
8
9
10
11
3-1
EBU17712
Controls and instruments
1
1
2
3
4
5
6
7
8
1. Rear brake lever
2. Parking brake
9
3. Neutral indicator light
4. Front brake lever
10
5. Throttle lever
6. Main switch
11
7. Fuel tank cap
8. Handlebar switches
2
8
from the figures shown in this manual.
3
6
7
5
4
NOTE:
The ATV you have purchased may differ slightly
3-2
EBU17720
INSTRUMENT AND CONTROL FUNCTIONS
EWB00010
WARNING
Indicates a potential hazard that could result in
serious injury or death.
EBU17740
Main switch
The positions of the main switch are as follows:
OFFON
1
2
1
3
4
5
ON
All electrical systems are supplied with power, and
the engine can be started. The key cannot be removed.
OFF
All electrical systems are off. The key can be removed.
6
7
1. Main switch
8
9
10
11
4-1
EBU17780
Indicator light
1
2
3
4
EBU18060
Handlebar switches
5
6
7
1. Neutral indicator light “N”
8
EBU17860
1
Neutral indicator light “”
9
This indicator light comes on when the transmission is in the neutral position.
10
11
1
2
1. Engine stop switch “ENG. STOP”
2. Start switch “START”
EBU18070
Engine stop switch “ENG. STOP”
Set this switch to “RUN” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “OFF”.
4-2
EBU18090
Start switch “START”
Push this switch to crank the engine with the starter.
ECB00050
CAUTION:
See the starting instructions on page 6-1 prior
to starting the engine.
EBU18270
Throttle lever
Once the engine is running, movement of the throttle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is springloaded, the ATV will decelerate, and the engine will
return to an idle any time the hand is removed from
the throttle lever.
1
1. Throttle lever
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
1
2
3
4
5
6
7
8
9
10
11
4-3
EWB00200
WARNING
1
POTENTIAL HAZARD
Malfunction of throttle.
2
WHAT CAN HAPPEN
The throttle could be hard to operate, making
3
it difficult to speed up or slow down when
you need to. This could cause an accident.
4
HOW TO AVOID THE HAZARD
Check the operation of the throttle lever be-
5
fore you start the engine. If it does not work
smoothly, check for the cause. Correct the
6
problem before riding the ATV. Consult a
Yamaha dealer if you can’t find or solve the
7
problem yourself.
8
EBU18331
Speed limiter and air intake restrictor
9
plate
10
Your ATV was delivered with an adjustable speed
limiter and an air intake restrictor plate. Yamaha
11
recommends that all beginning riders start off with
the speed limiter adjusting screw fully turned in and
the air intake restrictor plate installed to limit the
amount of speed available while they learn.
The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. The adjusting screw may be gradually turned out as the beginner becomes more familiar with operating the ATV. Parents should
decide when to adjust the ATV for more power as
their youngster’s riding skills improve. Once the
ATV rider can operate with skill at the top speed
permitted by adjusting the speed limiter alone, the
air intake restrictor plate can be removed. Since removal of this plate will result in a significant increase in power, turn the adjusting screw
completely back in again; adjust it out in stages as
done previously.
1. Loosen the locknut.
2. To increase the maximum engine power available and the maximum speed of the ATV, turn
the adjusting screw in direction (a). To decrease the maximum engine power available
and the maximum speed of the ATV, turn the
adjusting screw in direction (b).
NOTE:
Adjusting for maximum throttle lever movement
without removing the air intake restrictor plate will
cause the engine to run roughly at higher speeds.
(See page 8-18.)
4-4
HOW TO AVOID THE HAZARD
Do not turn the adjusting screw out more
than 20 mm (0.8 in).
1
3
(b)
1
2
1. Locknut
2. Adjusting screw
3. No more than 20 mm (0.8 in)
3. Tighten the locknut.
EWB00180
(a)
WARNING
POTENTIAL HAZARD
Improper adjustment of the speed limiter and
throttle.
WHAT CAN HAPPEN
The throttle cable could be damaged. Improper throttle operation could result. The
child could lose control, have an accident or
be injured.
EBU18391
Front brake lever
The front brake lever is located on the right handlebar. To apply the front brake, pull the brake lever
toward the handlebar grip.
1
1. Front brake lever
EBU18442
Brake pedal and rear brake lever
The brake pedal is located on the right side of the
ATV and the rear brake lever is located on the left
4-5
2
3
4
5
6
7
8
9
10
11
handlebar. To apply the rear brake, push down on
the brake pedal or pull the brake lever toward the
1
handlebar grip.
2
3
4
5
1
6
7
1. Brake pedal
8
9
10
11
1
1. Rear brake lever
EBU18450
Parking brake
Use the parking brake before starting the engine or
parking the ATV, especially on a slope. Apply the
rear brake lever and push down the lock plate to
apply the parking brake. Squeeze the rear brake
lever to release the parking brake.
4-6
1
1. Parking brake lock plate
EWB00170
WARNING
POTENTIAL HAZARD
Improper use of the parking brake.
WHAT CAN HAPPEN
The ATV could start moving unexpectedly if
the parking brake is not applied before starting the engine. This could cause loss of control or a collision.
The brake could overheat if you ride the ATV
without releasing the parking brake. You
could lose braking performance which could
cause an accident. You could also wear out
the brakes prematurely.
HOW TO AVOID THE HAZARD
Always set the parking brake before starting
the engine.
Always be sure you have released the parking brake before you begin to ride.
EBU18550
Shift pedal
This ATV is equipped with a constant-mesh 3speed transmission. The shift pedal is located on
the left side of the engine. Neutral is at the bottom
position.
1
2
3
4
5
6
7
8
9
10
11
4-7
1
2
1
3
4
5
6
1. Shift pedal
2. Neutral position
7
EBU18720
8
Fuel tank cap
Remove the fuel tank cap by turning it counter-
9
clockwise.
10
11
3
2
1
1
N
2
1. Fuel tank cap
EBU18730
Fuel
Make sure that there is sufficient fuel in the tank.
Fill the fuel tank to the bottom of the filler tube as
shown.
4-8
rings, as well as to the exhaust system.
2
1
1. Filler tube
2. Fuel level
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
6.8 L (1.80 US gal) (1.50 Imp.gal)
Fuel reserve amount:
0.9 L (0.24 US gal) (0.20 Imp.gal)
ECB00070
CAUTION:
Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and piston
Your Yamaha engine has been designed to use
regular unleaded gasoline with a pump octane
number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking or pinging
occurs, use a different brand of gasoline or premium unleaded fuel. Unleaded fuel will give you longer spark plug life and reduced maintenance cost.
Gasohol
There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol
containing ethanol can be used if the ethanol content does not exceed 10%. Gasohol containing
methanol is not recommended by Yamaha because it can cause damage to the fuel system or
ATV performance problems.
4-9
1
2
3
4
5
6
7
8
9
10
11
EWB00270
WARNING
1
POTENTIAL HAZARD
Improper care when refueling.
2
WHAT CAN HAPPEN
Fuel can spill, which can cause a fire and se-
3
vere injury.
Fuel expands when it heats up. If the fuel
4
tank is overfilled, fuel could spill out due to
heat from the engine or the sun.
5
HOW TO AVOID THE HAZARD
Do not overfill the fuel tank. Be careful not to
6
spill fuel, especially on the engine or exhaust
pipe. Wipe up any spilled fuel immediately.
7
Be sure the fuel tank cap is closed securely.
8
Do not refuel right after the engine has been
running and is still very hot.
9
EBU18820
10
Fuel cock
The fuel cock supplies fuel from the tank to the car-
11
buretor while also filtering it.
The fuel cock lever positions are explained as follows and shown in the illustrations.
OFF
1
RES
OFF
FUEL
ON
1. Arrow mark positioned over “OFF”
With the fuel cock lever in this position, fuel will not
flow. Always turn the fuel cock lever to this position
when the engine is not running.
4-10
ON
RES
RES
OFF
FUEL
ON
1
ON
1. Arrow mark positioned over “ON”
With the fuel cock lever in this position, fuel flows
to the carburetor. Turn the fuel cock lever to this
position when starting the engine and riding.
RES
OFF
RES
ON
FUEL
1
1. Arrow mark positioned over “RES”
This indicates reserve. With the fuel cock lever in
this position, the fuel reserve is made available.
Turn the fuel cock lever to this position if you run
out of fuel while riding. When this occurs, refuel as
soon as possible and be sure to turn the fuel cock
lever back to “ON”!
EBU18860
Choke
The choke is used to start a cold engine.
Move the choke in direction (a) to turn on the
choke.
1
2
3
4
5
6
7
8
9
10
11
4-11
Move the choke in direction (b) to turn off the
choke.
1
See the “Starting a cold engine” section on page 61 for proper operation.
2
3
4
4
5
1
6
7
8
9
10
11
(a)
1
2
3
1. Fully open “ON”
2. Half open (warming up position)
3. Closed “OFF”
4. Choke
EBU18870
Seat
(b)
To remove the seat
Pull the seat lock lever upward and pull up the seat
at the rear.
1. Seat lock lever
To install the seat
Insert the projection on the front of the seat into the
seat holder and push down on the seat at the rear.
NOTE:
Make sure that the seat is securely fitted.
4-12
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