YAMAHA FX10RTRY 2009 PARTS CATALOGUE 09

2008/7/16
NEWS No. DATE COMMENT
July. 2, 2008
MOD:FX10Y(8GL3,4)FIG.48,49 / FX10RTRY(8HB5,6)FIG.28 LIST CORRECTION
FX10RTRY (8HB5) CANADA FX10RTRY (8HB6) EUROPE
1H8HB-100E1
()
FX10RTRY
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, May 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
S8 SILVER 8 0895
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8HB0099A006050 8HB5 8HB5
JYE8HB0099A006050 8HB6 8HB6
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8HB5 CANADA
28HB6 EUROPE
ENGINE
CYLINDER HEAD .................................................................1
CRANKSHAFT & PISTON ....................................................2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ........................................................... 6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP ............................................................................. 11
OIL CLEANER .......................................................................12
INTAKE .................................................................................13
INTAKE 2 ..............................................................................14
EXHAUST ............................................................................. 15
CRANKCASE ........................................................................17
CRANKCASE COVER 1 .......................................................18
STARTER ..............................................................................19
DRIVE
PRIMARY SHEAVE ..............................................................20
SECONDARY SHEAVE ........................................................22
BODY
ENGINE BRACKET ...............................................................24
OIL TANK ..............................................................................25
FRAME ..................................................................................26
SKI .........................................................................................29
STEERING ............................................................................33
STEERING GATE ................................................................. 35
FUEL TANK ...........................................................................36
SEAT .....................................................................................37
BRAKE ..................................................................................38
CONTROL CABLE ................................................................ 40
TRACK SUSPENSION 1 ....................................................... 41
TRACK SUSPENSION 2 ....................................................... 43
TRACK DRIVE 1 ...................................................................47
TRACK DRIVE 2 ...................................................................48
TRACK DRIVE 3 ...................................................................51
SHROUD ............................................................................... 52
EMBLEM ............................................................................... 54
WINDSHIELD ........................................................................55
GUARD & LUGGAGE BOX ................................................... 56
BUMPER ............................................................................... 57
INSTRUMENT PANEL ..........................................................58
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... 59
STARTING MOTOR ............................................................. 60
METER ................................................................................. 61
HEADLIGHT ......................................................................... 62
TAILLIGHT ............................................................................ 63
HANDLE SWITCH & LEVER ................................................ 64
ELECTRICAL 1 ..................................................................... 65
ELECTRICAL 2 ..................................................................... 67
ELECTRICAL 3 ..................................................................... 68
ELECTRICAL 4 ..................................................................... 69
ALTERNATE REAR VIEW MIRROR .................................... 70
ALTERNATE DRIVE SETTING 1 ......................................... 71
ALTERNATE DRIVE SETTING 2 ......................................... 74
ALTERNATE REBUILD KIT .................................................. 75
ALTERNATE CLUTCH TUNE UP KIT .................................. 76
INDEX
NUMERICAL INDEX ............................................................. 77
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–11101–01
95022–08012
CYLINDER HEAD ASSY 1 1
.BOLT, FLANGE 1 1
8HB5
8HB6
REMARKS
90430–08119
3
4
2C0–11133–11
5
8HF–11134–10
90340–27001
6
7
91808–16023
8
91808–16023
91808–16023
9
10
90105–06027
11
94701–00410
90119–10004
12
13
8GL–11191–00
14
5BE–12241–00
15
8GL–11193–00
3Y1–15363–00
16
17
93210–19123
18
8GL–11166–00
90467–100A1
19
.GASKET 1 1
.GUIDE, VALVE 1 6 6
.GUIDE, VALVE 2 6 6
.PLUG, STRAIGHT SCREW 2 2
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.BOLT, FLANGE 16 16
PLUG, SPARK (NGK R CR9E) 3 3
BOLT, WITH WASHER 8 8
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLUG, OIL 1 1
O-RING 1 1
PIPE, BREATHER 1 1 1
CLIP 1 1
20
90109–066F0
21
5VY–1111G–00
8GL–11181–00
22
23
91312–06065
24
8ES–13416–00
90467–100A1
25
26
90464–30005
BOLT 6 6
RUBBER, MOUNT 1 6 6
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
PIPE, OIL 1 1 1
CLIP 2 2
CLAMP 1 1
1
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–11400–00
8GL–11650–00
CRANKSHAFT ASSY 1 1
CONNECTING ROD ASSY 3 3
8HB5
8HB6
REMARKS
5JW–11654–00
3
4
90179–08327
5
5JW–11656–A0
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
5JW–11656–40
6
3LD–11416–10
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
7
8GL–11631–00
8GL–11603–00
8
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 6 6 UR WHITE
PLANE BEARING, CONNECTING ROD 6 6 UR BLUE
PLANE BEARING, CONNECTING ROD 6 6 UR BLACK
PLANE BEARING, CONNECTING ROD 6 6 UR BROWN
PLANE BEARING, CONNECTING ROD 6 6 UR GREEN
PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN
PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 UR WHITE
PISTON (STD) 3 3
PISTON RING SET (STD) 3 3
9
8GL–11633–00
10
93450–19095
90280–03045
11
12
90105–12032
13
90201–121H0
59J–11455–00
14
15
8GL–11406–00
16
95812–06020
PIN, PISTON 3 3
CIRCLIP 6 6
KEY, WOODRUFF 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
SHAFT 1 1 1
SHAFT ASSY 1 1
BOLT, FLANGE 4 4
2
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
17
18
PART NO. DESCRIPTION
8ES–11407–02
8ES–11530–00
SHAFT ASSY., 2 1 1
BALANCER WEIGHT GEAR COMP. 1 1
8HB5
8HB6
REMARKS
93306–30323
19
20
8ES–11454–00
21
4JT–15381–01
90151–06024
22
23
93310–42239
24
8ES–11428–01
8ES–11478–00
25
26
93450–32152
27
8ES–11464–00
97012–10025
28
29
90215–10003
30
90201–10591
BEARING 1 1
WEIGHT 1 1 1
PLATE, BEARING COVER 1 1
SCREW, COUNTERSUNK 1 1
BEARING 1 1
BEARING 1 1 1
COLLAR 1 1
CIRCLIP 1 1
WEIGHT 2 1 1
BOLT 2 2
WASHER, LOCK 2 2
WASHER, PLATE 2 2
3
FIG. 3 VALVE
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–12111–00
8GL–12121–00
VALVE, INTAKE 6 6
VALVE, EXHAUST 6 6
8HB5
8HB6
REMARKS
3D7–12116–00
3
4
8GL–12113–00
5
3D7–12117–00
1WG–12118–00
6
7
4TE–12119–00
8
1HX–12168–00
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
SEAT, VALVE SPRING 12 12
SPRING, VALVE INNER 12 12
RETAINER, VALVE SPRING 12 12
COTTER, VALVE 24 24
SEAL, VALVE STEM 12 12
PAD, ADJUSTING 2 (1.20) 12 12 UR
PAD, ADJUSTING 2 (1.25) 12 12 UR
PAD, ADJUSTING 2 (1.30) 12 12 UR
PAD, ADJUSTING 2 (1.35) 12 12 UR
PAD, ADJUSTING 2 (1.40) 12 12 UR
PAD, ADJUSTING 2 (1.45) 12 12 UR
PAD, ADJUSTING 2 (1.50) 12 12 UR
PAD, ADJUSTING 2 (1.55) 12 12 UR
PAD, ADJUSTING 2 (1.60) 12 12 UR
PAD, ADJUSTING 2 (1.65) 12 12 UR
PAD, ADJUSTING 2 (1.70) 12 12 UR
PAD, ADJUSTING 2 (1.75) 12 12 UR
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
PAD, ADJUSTING 2 (1.80) 12 12 UR
PAD, ADJUSTING 2 (1.85) 12 12 UR
PAD, ADJUSTING 2 (1.90) 12 12 UR
PAD, ADJUSTING 2 (1.95) 12 12 UR
PAD, ADJUSTING 2 (2.00) 12 12 UR
PAD, ADJUSTING 2 (2.05) 12 12 UR
PAD, ADJUSTING 2 (2.10) 12 12 UR
PAD, ADJUSTING 2 (2.15) 12 12 UR
4
FIG. 3 VALVE
REF. NO.
8
PART NO. DESCRIPTION
1HX–12169–G0
PAD, ADJUSTING 2 (2.20) 12 12 UR
8HB5
8HB6
REMARKS
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
4C8–12153–10
9
4C8–12153–09
PAD, ADJUSTING 2 (2.25) 12 12 UR
PAD, ADJUSTING 2 (2.30) 12 12 UR
PAD, ADJUSTING 2 (2.35) 12 12 UR
PAD, ADJUSTING 2 (2.40) 12 12 UR
LIFTER, VALVE 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 UR GREEN
5
FIG. 4 CAMSHAFT & CHAIN
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–12170–00
8GL–12180–00
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
8HB5
8HB6
REMARKS
8GL–12176–00
3
4
90105–07004
5
94591–57140
8GL–12210–00
6
7
2C0–12213–00
8
90110–06106
8GL–12251–01
9
10
8GL–12252–01
11
90109–06187
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
BOLT 2 2
6
FIG. 5 WATER PUMP
REF. NO.
1
2
PART NO. DESCRIPTION
8ES–12420–02
8ES–12422–00
WATER PUMP ASSY 1 1
.COVER, HOUSING 1 1
8HB5
8HB6
REMARKS
8ES–12427–00
3
4
8ES–12438–00
5
93306–00006
93102–10207
6
7
8ES–12450–01
8
98502–06016
8ES–12459–01
9
10
93604–16092
11
99002–08600
8ES–12435–00
12
13
8ES–12434–00
14
99530–08012
15
91312–06040
91312–06025
16
17
8ES–12436–00
18
93306–00006
93420–26077
19
.GASKET, HOUSING COVER 1 1 1
.SEAL, MECHANICAL 1 1
.BEARING 1 1
.OIL SEAL (SD 10-21-5 HS) 1 1
.IMPELLER SHAFT ASSY 1 1
.SCREW, PAN HEAD 3 3
.GEAR, IMPELLER SHAFT 1 1
.PIN, DOWEL 2 2
.CLIP 2 2
GASKET 1 1
GASKET 1 1
PIN, DOWEL 2 2
BOLT 4 4
BOLT 3 3
GEAR, DRIVE 1 1
BEARING 1 1
CIRCLIP 1 1
7
FIG. 6 RADIATOR & HOSE
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–12482–00
8GL–12485–00
PIPE 2 1 1
PIPE 5 1 1
8HB5
8HB6
REMARKS
90467–110A2
3
4
8GL–1243E–00
5
90450–35001
8GL–12589–00
6
7
90450–19001
8
90450–19001
90450–35001
9
10
93210–235A1
11
91312–06016
8GL–12577–00
12
13
90467–110A2
14
90467–120A5
15
8GL–12578–00
90467–110A2
16
17
8ES–12588–00
18
90450–19001
8GL–12580–00
19
CLIP 2 2
HOSE 2 1 1
HOSE CLAMP ASSY 1 1
HOSE 6 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
BOLT 1 1
HOSE 2 1 1
CLIP 1 1
CLIP 1 1
HOSE 3 1 1
CLIP 2 2
HOSE 5 1 1
HOSE CLAMP ASSY 2 2
JOINT ASSY 1 1
20
8FP–12413–00
21
8FP–12410–00
8FP–12412–00
22
23
95022–06020
24
8CC–85790–01
90201–12790
25
26
8GL–1244G–00
27
90450–38040
.COVER, THERMOSTAT 1 1
.THERMOSTAT ASSY 1 1
..SEAL, THERMOSTAT 1 1
.BOLT, FLANGE 2 2
.THERMOSENSOR ASSY 1 1
.WASHER, PLATE 1 1
HOSE, 4 1 1
HOSE CLAMP ASSY 1 1
8
FIG. 6 RADIATOR & HOSE
REF. NO.
28
29
PART NO. DESCRIPTION
8GL–1248A–00
90450–35001
PIPE 8 1 1
HOSE CLAMP ASSY 1 1
8HB5
8HB6
REMARKS
90467–28046
30
31
8GL–12461–00
32
5GJ–12675–00
8GL–12405–00
33
34
5SL–12462–00
35
90480–15363
90387–07391
36
37
97022–06025
38
8GL–12661–00
8GL–12465–00
39
40
90149–06165
41
8GL–12464–00
42
8GL–12464–10
8GL–25886–00
43
44
95822–06016
45
8GL–21871–00
90387–06071
46
CLIP 1 1
RADIATOR ASSY 1 1
BOLT, BLOWER HOLDING 4 4
BLOWER ASSY 1 1
CAP, RADIATOR 1 1
GROMMET 4 4
COLLAR 4 4
BOLT 4 4
DUCT 1 1
DAMPER, RADIATOR 1 1
SCREW 4 4
STAY, RADIATOR 1 1
STAY, RADIATOR 1 1
HOLDER, BRAKE HOSE 1 1
BOLT, FLANGE 4 4
TANK, RECOVERY 1 1
COLLAR 1 1
47
95822–06016
48
90445–096F4
90467–08003
49
50
8GL–21875–00
51
26H–21828–00
90445–094K7
52
53
90464–15195
54
90464–09008
BOLT, FLANGE 1 1
HOSE (L870) 1 1
CLIP 2 2
CAP 1 1
ELBOW 1 1
HOSE (L180) 1 1
CLAMP 1 1
CLAMP 2 2
9
FIG. 6 RADIATOR & HOSE
REF. NO.
55
56
PART NO. DESCRIPTION
8GL–1244H–00
90450–35001
HOSE 5 1 1
HOSE CLAMP ASSY 1 1
8HB5
8HB6
REMARKS
90467–28046
57
58
8GL–1244J–00
59
90450–35001
90467–310A0
60
61
90467–28046
62
8HA–124A0–00
8HA–1241A–00
63
64
90210–06006
65
97022–06010
90267–47195
66
67
8HA–1244H–00
68
8HA–12551–00
69
90450–35001
90467–28046
70
71
8HA–12481–00
72
16G–13569–00
90467–11028
73
CLIP 1 1
HOSE 6 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
CLIP 1 1
HEAT EXCHANGER KIT 1 1 AP
.HEAT EXCHANGER ASSY 4 1 1 AP
..WASHER, SEAL 1 1 AP
..BOLT 1 1 AP
.RIVET, BLIND (4.7X16.4 YELLOW) 6 6 AP
.HOSE 5 1 1 AP
.HOSE 7 1 1 AP
.HOSE CLAMP ASSY 2 2 AP
.CLIP 2 2 AP
.PIPE 1 1 1 AP
.PLUG, BLIND 1 1 AP
.CLIP 1 1 AP
74
8HA–12552–00
.HOSE 8 1 1 AP
10
FIG. 7 OIL PUMP
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–13300–00
4XV–13355–00
OIL PUMP ASSY 1 1
.SPROCKET, DRIVEN 1 1
8HB5
8HB6
REMARKS
90105–06066
3
4
8ES–13427–00
5
8ES–13284–00
93210–18322
6
7
93210–14579
8
95812–06040
91808–22019
9
10
8GL–13464–00
11
90467–22097
90467–22097
12
13
8ES–13115–00
14
93210–16629
15
91312–06016
94580–25064
16
17
8ES–13898–00
18
95812–06012
.BOLT, FLANGE 1 1
.SPACER, STRAINER 1 1
PIPE 1 1
O-RING 1 1
O-RING 1 1
BOLT, FLANGE 5 5
PIN, DOWEL 2 2
HOSE, OIL 1 1 1
CLIP 1 1
CLIP 1 1
CONNECTOR, SUCTION PIPE 1 1
O-RING 1 1
BOLT 2 2
CHAIN 1 1
HOLDER 1 1
BOLT, FLANGE 2 2
11
FIG. 8 OIL CLEANER
REF. NO.
1
2
PART NO. DESCRIPTION
5DM–13440–00
8ES–13417–00
ELEMENT ASSY, OIL CLEANER 1 1
COVER, STRAINER 1 1
8HB5
8HB6
REMARKS
99530–08012
3
4
8ES–13414–01
5
90109–06015
90109–06081
6
7
90109–06031
8
90430–06192
8ES–13470–01
9
10
5JW–13473–00
11
90110–06164
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 15 15
BOLT 2 2
BOLT 1 1
GASKET 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
12
FIG. 9 INTAKE
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–13595–00
90450–60004
JOINT 3 3
HOSE CLAMP ASSY 6 6
8HB5
8HB6
REMARKS
8GL–14431–00
3
4
8GL–W1444–10
5
8GL–14472–00
8GL–14451–00
6
7
8GL–14436–00
8
8GL–14425–00
8GL–14452–00
9
10
8GL–14419–00
11
8GL–14453–00
90480–14198
12
13
90450–56009
14
8FP–85886–00
15
97702–50520
90387–08M45
16
17
90467–22097
18
8GL–21745–00
8GL–14459–00
19
SILENCER, INTAKE 1 1 1
SILENCER, INTAKE 2 1 1
PLATE, ELEMENT 1 1
ELEMENT, AIR CLEANER 1 1
HOOK 4 4
DAMPER 1 2 2
SEAL 1 1
PIPE 1 1
JOINT, AIR CLEANER 1 1 1
GROMMET 2 2
HOSE CLAMP ASSY 3 3
SENSOR, AIR TEMPERATURE 1 1
SCREW, TAPPING 1 1
COLLAR 2 2
CLIP 1 1
PIPE, OIL TANK BREATHER 1 1
HOLDER, GUIDE 2 2
20
8GL–14463–00
21
8GL–14454–00
90119–06231
22
JOINT, AIR CLEANER 2 1 1
JOINT 1 1
BOLT, WITH WASHER 2 2
13
FIG. 10 INTAKE 2
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–13750–00
8FP–13556–00
THROTTLE BODY ASSY 1 1
.GASKET, MANIFOLD 3 3
8HB5
8HB6
REMARKS
8GC–13761–00
3
4
8GC–13769–00
5
8GL–13930–00
8GL–82386–00
6
7
8GL–13895–00
8
90467–150A2
895–14169–00
9
10
8A7–14139–00
11
8GL–14503–00
2C0–82380–10
12
13
8GL–14592–00
14
8GL–13573–00
15
8GL–13571–00
8GL–14534–00
16
17
5PW–14349–00
18
8GL–85885–00
8CC–14216–10
19
.INJECTOR 3 3
..O-RING 1 1
.PIPE INLET ASSEMBLY 1 1
.EXTENSION, WIRE HARNESS 1 1
.HOSE, AIR 1 1
.CLIP 1 1
.CAP 3 3
.CLIP, PIPE 3 3
.ADJUST SCREW SET 3 3
.SENSOR, PRESSURE 2 2
.SCREW 4 4
.BOLT 1 2 2
.WASHER 2 2
.COLLAR 2 2
.PIPE 1 1
.THROTTLE SENSOR ASSY 1 1
.SCREW 2 2
20
5JW–14987–00
21
5PW–1410F–00
8FP–14349–30
22
23
8GL–13892–00
24
8GL–13893–00
4KM–14137–00
25
26
8GL–13545–00
.HOSE 1 1
.CONNECTOR 1 1
.PIPE 1 1
.HOSE, AIR 2 1 1
.HOSE, AIR 3 1 1
.CLIP 3 3
.HOSE 1 1 1
14
FIG. 11 EXHAUST
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–14615–00
8GL–14613–00
JOINT, EXHAUST 1 3 3
GASKET, EXHAUST PIPE 1 1
8HB5
8HB6
REMARKS
8FA–14715–00
3
4
8FA–14623–00
5
91312–06030
95022–08020
6
7
8GL–14627–00
8
90267–47195
8GL–14637–00
9
10
95802–06010
11
90183–060A0
8GL–14610–00
12
13
92012–08025
14
92990–08200
15
8GL–14714–00
8GL–14789–00
16
17
95812–08020
18
8GL–14750–00
8GL–14737–00
19
BAND, MUFFLER 3 3
GASKET, EXHAUST PIPE 3 3
BOLT 3 3
BOLT, FLANGE 6 6
COVER, EXHAUST 1 1
RIVET, BLIND (4.7X16.4 YELLOW) 4 4
EXHAUST COVER ASS'Y 1 1
BOLT, FLANGE 4 4
NUT, SPRING 2 2
EXHAUST PIPE ASSY 1 1 1
BOLT, BUTTON HEAD 2 2
WASHER, PLAIN 2 2
GASKET, MUFFLER 1 1
BAND, SILENCER 1 1
BOLT, FLANGE 1 1
SILENCER ASSY 1 1
DAMPER, MUFFLER 8 8
20
90387–08071
21
90119–08112
8GL–14744–00
22
23
92012–08012
24
8GL–14799–00
8GL–14718–00
25
26
90159–06036
27
90338–20004
COLLAR 4 4
BOLT, WITH WASHER 4 4
BRACKET 1 1
BOLT, BUTTON HEAD 2 2
CAP 1 1
PROTECTOR, MUFFLER 1 1 1
SCREW, WITH WASHER 3 3
PLUG 3 3
15
FIG. 11 EXHAUST
REF. NO.
28
PART NO. DESCRIPTION
90338–20007
PLUG 2 2
8HB5
8HB6
REMARKS
16
FIG. 12 CRANKCASE
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–W1510–01
90340–27001
CRANKCASE ASSY 1 1
.PLUG, STRAIGHT SCREW 1 1
8HB5
8HB6
REMARKS
8ES–15167–00
3
4
93210–24709
5
8FA–2139X–00
8ES–21459–00
6
7
99530–10014
8
99530–10114
90119–09004
9
10
95812–08055
11
95812–08070
90109–06185
12
13
95812–06055
14
95812–06080
15
90105–06123
.PLUG, BLIND 1 1 1
.O-RING 1 1
.DAMPER 2 2
.SPACER 1 1
PIN, DOWEL 1 1
PIN, DOWEL 2 2
BOLT, WITH WASHER 8 8
BOLT, FLANGE 1 1
BOLT, FLANGE 3 3
BOLT 1 1
BOLT, FLANGE 5 5
BOLT, FLANGE 3 3
BOLT, FLANGE 3 3
17
FIG. 13 CRANKCASE COVER 1
REF. NO.
1
2
PART NO. DESCRIPTION
8GL–15421–00
90340–32080
COVER, CRANKCASE 2 1 1
PLUG, STRAIGHT SCREW 1 1
8HB5
8HB6
REMARKS
93210–32172
3
4
90340–14117
5
93210–14369
8ES–15461–01
6
7
99530–08012
8
90462–08225
90109–06015
9
10
90110–06234
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
CLAMP 1 1
BOLT 11 11
BOLT, HEXAGON SOCKET HEAD 1 1
18
FIG. 14 STARTER
REF. NO.
1
2
PART NO. DESCRIPTION
8FA–15515–00
8ES–15512–01
GEAR 3 1 1
GEAR, IDLER 1 1 1
8HB5
8HB6
REMARKS
8ES–15521–00
3
4
8GL–15590–00
5
90110–06168
90201–30013
6
SHAFT 1 1 1
STARTER ONE-WAY ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
WASHER, PLATE 1 1
19
FIG. 15 PRIMARY SHEAVE
REF. NO.
1
2
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
SHEAVE, PRIMARY FIXED 1 1
STOPPER 2 2
8HB5
8HB6
REMARKS
8FP–17620–00
3
4
90384–41242
5
90387–0514T
90113–05053
6
7
90105–05644
8
95602–05200
8ES–17640–01
9
10
8BW–17653–00
11
8ES–17653–00
91609–50032
12
13
8ES–17655–00
14
90387–0514U
15
90105–05644
95602–05200
16
17
8DF–17630–00
18
90380–28237
97017–06030
19
PRIMARY SLIDING SHEAVE COMP. 1 1
.BUSH, BIMETAL FORMED 1 1
COLLAR 3 3
BOLT, SET 6 6
BOLT, FLANGE 3 3
NUT, SELF-LOCKING 3 3
SPIDER COMPLETE 1 1
SLIDER 3 3
SLIDER 3 3
PIN, SPRING 3 3
DAMPER, SLIDER 3 3
COLLAR 3 3
BOLT, FLANGE 3 3
NUT, SELF-LOCKING 3 3
PRIMARY SHEAVE CAP COMP. 1 1
.BUSH, SOLID 1 1
BOLT 6 6
20
92907–06600
21
90202–09227
8FG–17624–20
22
23
90386–09001
24
90202–08204
8GL–17605–00
25
26
90386–08002
27
90261–06033
WASHER, PLATE 6 6
WASHER, PLATE 6 6
ROLLER, COMP 3 3
.BUSH 1 1
WASHER, PLATE 6 6
WEIGHT COMP 3 3
.BUSH 1 1
RIVET, COUNTERSUNK (ST17.2MM) 3 3 INNER
20
FIG. 15 PRIMARY SHEAVE
REF. NO.
28
29
PART NO. DESCRIPTION
90261–06033
90261–06015
RIVET, COUNTERSUNK (ST17.2MM) 3 3 CENTER
RIVET, COUNTERSUNK (ST10.3MM) 3 3 OUTER
8HB5
8HB6
REMARKS
90501–582L1
30
31
8DN–17641–01
32
8V0–17647–00
92907–16100
33
SPRING, COMPRESSION 1 1 (Y-SL-Y)
V-BELT 1 1
BOLT (L=156.5MM) 1 1
WASHER 1 1
21
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