YAMAHA FJR1300ASX PARTS CATALOGUE 08

FJR1300AS (2D2D) EUROPE,SOUTH AFRICA
FJR1300AS (2D2E) EUROPE
FJR1300ASX (2D2F) AUSTRALIA

A2

1G2D2-300E1

2G2D2-300E1

()

FJR1300AS/FJR1300ASX

PARTS CATALOGUE

©2007 by Yamaha Motor Co., Ltd.

1st edition, November 2007

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DNMG(*) DARK GRAY METALLIC G 1086

S3(*) SILVER 3 0791

S8 SILVER 8 0895

SMX(*) BLACK METALLIC X 0903

FOREWORD

A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

2D2D

2D2E

2D2F

Colouring

Type Code

A 0903

B 0791

C 1086

A 0903

B 0791

C 1086

A 0903

B 0791

C 1086

Colour

Code

Colour Name

BLACK METALLIC X SMX

SILVER 3 S3

DARK GRAY METALLIC G DNMG

BLACK METALLIC X SMX

SILVER 3 S3

DARK GRAY METALLIC G DNMG

BLACK METALLIC X SMX

SILVER 3 S3

DARK GRAY METALLIC G DNMG

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

2D2D

2D2E 010 BELGIUM

2D2F 010 AUSTRALIA

Production

Code No.

010 EUROPE

050

060

070

FINLAND

GREECE

UNITED KINGDOM

IRELAND

SOUTH AFRICA

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

A6

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B3

VALVE ...................................................................................B5

CAMSHAFT & CHAIN ...........................................................B7

WATER PUMP ......................................................................B8

RADIATOR & HOSE .............................................................B10

OIL PUMP .............................................................................B12

OIL COOLER ........................................................................B13

INTAKE .................................................................................B15

INTAKE 2 ..............................................................................C3

AIR INDUCTION SYSTEM .................................................... C5

EXHAUST .............................................................................C6

CRANKCASE ........................................................................C7

CRANKCASE COVER 1 .......................................................C9

STARTER ..............................................................................C11

CLUTCH ................................................................................C12

TRANSMISSION ...................................................................C14

MIDDLE DRIVE GEAR ..........................................................D2

SHIFT CAM & FORK .............................................................D4

SHIFT SHAFT .......................................................................D5

CHASSIS

FRAME ..................................................................................D7

FENDER ................................................................................D10

SIDE COVER ........................................................................D13

REAR ARM ...........................................................................D14

DRIVE SHAFT .......................................................................E2

REAR SUSPENSION ............................................................E4

STEERING ............................................................................E5

FRONT FORK .......................................................................E6

FUEL TANK ...........................................................................E8

SEAT .....................................................................................E10

FRONT WHEEL .................................................................... E11

FRONT BRAKE CALIPER ....................................................E12

REAR WHEEL .......................................................................E13

REAR BRAKE CALIPER .......................................................E15

STEERING HANDLE & CABLE ............................................F2

FRONT MASTER CYLINDER ...............................................F4

CLUCH ACTUATOR ............................................................. F6

STAND & FOOTREST ..........................................................F7

REAR MASTER CYLINDER .................................................F11

CONTENTS

COWLING 1 .......................................................................... F13

COWLING 2 .......................................................................... G3

GENERATOR ....................................................................... G7

STARTING MOTOR ............................................................. G8

METER ................................................................................. G9

HEADLIGHT ......................................................................... G10

TAILLIGHT ............................................................................ G11

ELECTRICAL 1 ..................................................................... G12

ELECTRICAL 2 ..................................................................... G14

ELECTRICAL 3 ..................................................................... H3

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

5JW–11102–10

5JW–11133–10

3P6–11134–10

93440–09141

90340–27001

91808–16023

90105–06026

95612–08620

94701–00330

CYLINDER HEAD ASSY 1 1 1

.GUIDE, VALVE 1 8 8 8

.GUIDE, VALVE 2 8 8 8

.CIRCLIP 16 16 16

.PLUG, STRAIGHT SCREW 1 1 1

.PIN, DOWEL 8 8 8

.BOLT, FLANGE 20 20 20

BOLT, STUD 8 8 8

PLUG, SPARK (NGK CR8E) 4 4 4 UR

2D2D

2D2E

2D2F

REMARKS

94701–00329

10

90119–10004

11

95022–08012

12

90430–08119

13

3P6–11190–00

14

91810–20001

15

5JW–11193–00

16

90109–066F0

17

5VY–1111G–00

18

5JW–11181–00

19

91312–06065

20

90201–06034

PLUG, SPARK (U24ESR-N) 4 4 4 UR

BOLT, WITH WASHER 10 10 10

BOLT, FLANGE 1 1 1

GASKET 1 1 1

COVER, CYLINDER HEAD 1 1 1 1

.PIN, DOWEL 4 4 4

GASKET, HEAD COVER 1 1 1 1

BOLT 8 8 8

RUBBER, MOUNT 1 8 8 8

GASKET, CYLINDER HEAD 1 1 1 1

BOLT 2 2 2

WASHER, PLATE 2 2 2

B

2

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

PART NO. DESCRIPTION

5JW–11411–00

3LD–11416–10

CRANKSHAFT 1 1 1

PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BLACK

2D2D

2D2E

2D2F

REMARKS

3LD–11416–20

3LD–11416–30

3LD–11416–40

3LD–11416–50

3LD–11416–60

3LD–11416–70

3

5JW–11631–00

4

5JW–11603–00

5

5JW–11633–00

6

93450–19095

7

5JW–11650–01

8

5JW–11654–00

9

90179–08327

10

5JW–11656–00

5JW–11656–10

5JW–11656–20

5JW–11656–30

PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BROWN

PLANE BEARING, CRANKSHAFT 1 10 10 10 UR GREEN

PLANE BEARING, CRANKSHAFT 1 10 10 10 UR YELLOW

PLANE BEARING, CRANKSHAFT 1 10 10 10 UR PINK

PLANE BEARING, CRANKSHAFT 1 10 10 10 UR RED

PLANE BEARING, CRANKSHAFT 1 10 10 10 UR WHITE

PISTON (STD) 4 4 4

PISTON RING SET (STD) 4 4 4

PIN, PISTON 4 4 4

CIRCLIP 8 8 8

CONNECTING ROD ASSY 4 4 4

.BOLT, CONNECTING ROD 2 2 2

.NUT 2 2 2

PLANE BEARING, CONNECTING ROD 8 8 8 UR BLUE

PLANE BEARING, CONNECTING ROD 8 8 8 UR BLACK

PLANE BEARING, CONNECTING ROD 8 8 8 UR BROWN

PLANE BEARING, CONNECTING ROD 8 8 8 UR GREEN

B

3

5JW–11656–40

5JW–11656–50

11

90280–05029

12

90105–12005

13

90201–121H0

14

5JW–11455–00

15

5JW–11500–00

16

5JW–11510–00

PLANE BEARING, CONNECTING ROD 8 8 8 UR YELLOW

PLANE BEARING, CONNECTING ROD 8 8 8 UR PINK

KEY, WOODRUFF 1 1 1

BOLT, FLANGE 1 1 1

WASHER, PLATE 1 1 1

SHAFT 1 1 1 1

BALANCER ASSY 1 1 1

BALANCER ASSY, 2 1 1 1

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

17

18

19

20

21

22

23

PART NO. DESCRIPTION

5JW–11583–00

93210–16325

5JW–11557–00

5JW–13831–10

5JW–13832–10

95022–06020

90110–08056

SHAFT, BALANCER 1 2 2 2

O-RING 2 2 2

WASHER 1 4 4 4

LEVER 1 1 1 1

LEVER 2 1 1 1

BOLT, FLANGE 2 2 2

BOLT, HEXAGON SOCKET HEAD 2 2 2

2D2D

2D2E

2D2F

REMARKS

B

4

FIG. 3 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

5JW–12111–00

5JW–12121–01

5JW–12116–00

5JW–12113–00

5JW–12117–00

1AA–12118–00

3P6–12129–00

3P6–12129–00

3LD–12168–00

VALVE, INTAKE 8 8 8

VALVE, EXHAUST 8 8 8

SEAT, VALVE SPRING 16 16 16

SPRING, VALVE INNER 16 16 16

RETAINER, VALVE SPRING 16 16 16

COTTER, VALVE 32 32 32

SEAL, VALVE STEM 8 8 8

SEAL, VALVE STEM 8 8 8

PAD, ADJUSTING (1.20) 16 16 16 UR

2D2D

2D2E

2D2F

REMARKS

3LD–12168–20

3LD–12168–40

3LD–12168–60

3LD–12168–80

3LD–12168–A0

3LD–12168–F0

3LD–12168–H1

3LD–12168–K1

3LD–12168–M1

3LD–12168–R1

3LD–12168–U1

3LD–12168–W1

3LD–12168–Y1

3LD–12169–11

3LD–12169–31

3LD–12169–50

3LD–12169–70

PAD, ADJUSTING (1.25) 16 16 16 UR

PAD, ADJUSTING (1.30) 16 16 16 UR

PAD, ADJUSTING (1.35) 16 16 16 UR

PAD, ADJUSTING (1.40) 16 16 16 UR

PAD, ADJUSTING (1.45) 16 16 16 UR

PAD, ADJUSTING (1.50) 16 16 16 UR

PAD, ADJUSTING (1.55) 16 16 16 UR

PAD, ADJUSTING (1.60) 16 16 16 UR

PAD, ADJUSTING (1.65) 16 16 16 UR

PAD, ADJUSTING (1.70) 16 16 16 UR

PAD, ADJUSTING (1.75) 16 16 16 UR

PAD, ADJUSTING (1.80) 16 16 16 UR

PAD, ADJUSTING (1.85) 16 16 16 UR

PAD, ADJUSTING (1.90) 16 16 16 UR

PAD, ADJUSTING (1.95) 16 16 16 UR

PAD, ADJUSTING (2.00) 16 16 16 UR

PAD, ADJUSTING (2.05) 16 16 16 UR

B

5

3LD–12169–90

PAD, ADJUSTING (2.10) 16 16 16 UR

FIG. 3 VALVE

REF.
NO.

9

PART NO. DESCRIPTION

3LD–12169–E0

PAD, ADJUSTING (2.15) 16 16 16 UR

2D2D

2D2E

2D2F

REMARKS

3LD–12169–G0

3LD–12169–J0

3LD–12169–L0

3LD–12169–N0

3LD–12169–T0

10

5EB–12153–20

5EB–12153–30

5EB–12153–09

PAD, ADJUSTING (2.20) 16 16 16 UR

PAD, ADJUSTING (2.25) 16 16 16 UR

PAD, ADJUSTING (2.30) 16 16 16 UR

PAD, ADJUSTING (2.35) 16 16 16 UR

PAD, ADJUSTING (2.40) 16 16 16 UR

LIFTER, VALVE 16 16 16 UR BLUE

LIFTER, VALVE 16 16 16 UR RED

LIFTER, VALVE (O/S) 16 16 16 UR GREEN

B

6

FIG. 4 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

5JW–12171–00

5JW–12176–00

90105–07004

94591–49136

5BE–12241–00

5JW–12210–01

5JW–12213–00

95022–06025

5JW–12251–00

5JW–12252–00

93607–44002

CAMSHAFT 1 2 2 2

SPROCKET, CAM CHAIN 2 2 2

BOLT, FLANGE 4 4 4

CHAIN 1 1 1

GUIDE, STOPPER 2 1 1 1

TENSIONER ASSY, CAM CHAIN 1 1 1

GASKET, TENSIONER CASE 1 1 1

BOLT, FLANGE 2 2 2

DAMPER, CHAIN 1 1 1 1

DAMPER, CHAIN 2 1 1 1

PIN, DOWEL 1 1 1

2D2D

2D2E

2D2F

REMARKS

B

7

FIG. 5 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5JW–12421–10

93306–00106

93102–12372

11H–12438–10

5JW–12450–00

5JW–12422–10

5JW–12439–00

90105–06065

95024–06025

90430–06014

99009–12400

93210–33133

90110–06033

90110–06034

5JW–12576–00

HOUSING, WATER PUMP 1 1 1

BEARING 2 2 2

OIL SEAL 1 1 1

SEAL, MECHANICAL 1 1 1

IMPELLER SHAFT ASSY 1 1 1

COVER, HOUSING 1 1 1

O-RING 1 1 1

BOLT, FLANGE 1 1 1

BOLT, FLANGE 1 1 1

GASKET 1 1 1

CIRCLIP 1 1 1

O-RING 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

BOLT, HEXAGON SOCKET HEAD 1 1 1

HOSE 1 1 1 1

2D2D

2D2E

2D2F

REMARKS

B

8

16

90450–38040

17

5GV–1246E–00

18

3P6–12581–00

19

5JW–12577–00

20

90450–38040

21

5JW–12469–00

22

93210–47675

23

90105–06082

24

3P6–12481–00

25

93210–18417

26

91312–06016

27

3P6–12578–00

HOSE CLAMP ASSY 2 2 2

COVER 2 2 2 2

JOINT, HOSE 1 1 1 1

HOSE 2 1 1 1

HOSE CLAMP ASSY 2 2 2

JOINT 1 1 1 1

O-RING 1 1 1

BOLT, FLANGE 2 2 2

PIPE 1 1 1 1

O-RING 2 2 2

BOLT 2 2 2

HOSE 3 1 1 1

FIG. 5 WATER PUMP

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

PART NO. DESCRIPTION

3P6–12579–00

90467–11090

3P6–12417–00

4FM–12410–00

3P6–12591–00

5JW–12462–00

3P6–1244E–00

95022–06020

95022–06012

3P6–2137U–00

90154–05013

97702–50012

HOSE 4 1 1 1

CLIP 4 4 4

HOUSING, THERMOSTAT 1 1 1

THERMOSTAT ASSY 1 1 1

SUPT, FILLER NECK 1 1 1

CAP, RADIATOR 1 1 1

BRACKET 1 1 1 1

BOLT, FLANGE 3 3 3

BOLT, FLANGE 3 3 3

GUIDE, AIR 1 1 1 1

SCREW, BINDING 1 1 1

SCREW, TAPPING 1 1 1

2D2D

2D2E

2D2F

REMARKS

B

9

FIG. 6 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GV–1246E–00

3P6–12551–00

90450–38040

3P6–12482–00

3P6–12588–00

90450–38040

3P6–1243F–00

90450–38040

90450–32003

3P6–12461–00

3P6–12405–00

3P6–12405–10

92907–06100

92907–06600

1AA–12535–00

COVER 2 3 3 3

HOSE 7 1 1 1

HOSE CLAMP ASSY 2 2 2

PIPE 2 1 1 1

HOSE 5 1 1 1

HOSE CLAMP ASSY 2 2 2

HOSE,3 1 1 1

HOSE CLAMP ASSY 1 1 1

HOSE CLAMP ASSY 1 1 1

RADIATOR ASSY 1 1 1

BLOWER ASSY 1 1 1

BLOWER ASSY 1 1 1

WASHER, SPRING 6 6 6

WASHER, PLATE 6 6 6

PLATE 4 4 4

2D2D

2D2E

2D2F

REMARKS

B

10

16

3P6–12467–00

17

90119–06109

18

90480–15363

19

90387–06039

20

90201–06071

21

95822–06030

22

95822–06025

23

3P6–12464–00

24

5A8–21639–00

25

95827–06012

26

3P6–12589–00

27

90450–38040

COVER, RADIATOR 1 1 1

BOLT, WITH WASHER 2 2 2

GROMMET 3 3 3

COLLAR 3 3 3

WASHER, PLATE 3 3 3

BOLT, FLANGE 2 2 2

BOLT, FLANGE 1 1 1

STAY, RADIATOR 1 1 1

DAMPER 2 1 1 1

BOLT, FLANGE 1 1 1

HOSE 6 1 1 1

HOSE CLAMP ASSY 2 2 2

FIG. 6 RADIATOR & HOSE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

5JW–12551–00

3P6–12552–00

90450–22017

3P6–1243A–00

90467–11090

3P6–1244G–00

90467–08075

3P6–21873–00

92012–06010

3P6–21871–00

90119–06155

3P6–21875–00

4XY–14568–00

26H–21828–00

3P6–21816–00

HOSE 7 1 1 1

HOSE 8 1 1 1

HOSE CLAMP ASSY 4 4 4

HOSE 1 1 1 1

CLIP 2 2 2

HOSE, 4 1 1 1

CLIP 2 2 2

BRACKET, RECOVERY TANK 1 1 1

BOLT, BUTTON HEAD 2 2 2

TANK, RECOVERY 1 1 1

BOLT, WITH WASHER 2 2 2

CAP 1 1 1

JOINT 1 1 1

ELBOW 1 1 1

PIPE 1 1 1 1

2D2D

2D2E

2D2F

REMARKS

B

11

43

90467–10M04

44

90467–08003

45

97007–06012

CLIP 1 1 1

CLIP 1 1 1

BOLT 6 6 6

FIG. 7 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5JW–13330–00

5JW–13316–00

90201–113K2

93603–17070

5JW–13310–00

93603–09106

5JW–13336–00

91312–06025

91312–06040

91808–30031

90110–06167

90110–06169

5JW–13412–00

5JW–13411–00

90110–06174

PUMP SHAFT ASSY 1 1 1

COVER, PUMP 1 1 1

WASHER, PLATE 1 1 1

PIN, DOWEL 1 1 1

ROTOR ASSY 1 1 1 1

PIN, DOWEL 2 2 2

HOUSING, ROTOR 1 1 1

BOLT 2 2 2

BOLT 1 1 1

PIN, DOWEL 2 2 2

BOLT, HEXAGON SOCKET HEAD 2 2 2

BOLT, HEXAGON SOCKET HEAD 1 1 1

HOUSING, STRAINER 1 1 1

STRAINER, OIL 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

2D2D

2D2E

2D2F

REMARKS

B

12

FIG. 8 OIL COOLER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5JW–13470–10

5JW–13473–00

90110–06164

5JW–13440–00

90401–20145

5PW–13490–00

93210–15566

5JW–13417–00

5JW–13414–01

91312–06025

99530–08012

90340–14132

214–11198–01

90465–10041

90465–08122

OIL COOLER ASSY 1 1 1

.O-RING 1 1 1

BOLT, HEXAGON SOCKET HEAD 4 4 4

ELEMENT ASSY, OIL CLEANER 1 1 1

BOLT, UNION 1 1 1

RELIEF VALVE ASSY 1 1 1

O-RING 1 1 1

COVER, STRAINER 1 1 1

GASKET, STRAINER COVER 1 1 1

BOLT 20 20 20

PIN, DOWEL 2 2 2

PLUG, STRAIGHT SCREW 1 1 1

GASKET 1 1 1

CLAMP 1 1 1

CLAMP 1 1 1

2D2D

2D2E

2D2F

REMARKS

B

13

16

90462–08039

17

94581–85078

18

5JW–13898–00

19

90110–06182

20

2C0–13416–00

21

93210–14003

22

90110–06161

23

5JW–13161–00

24

90110–06182

25

5JW–1316E–00

26

93210–09165

27

93210–06667

CLAMP 1 1 1

CHAIN 1 1 1

HOLDER 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

PIPE, OIL 1 1 1 1

O-RING 2 2 2

BOLT, HEXAGON SOCKET HEAD 2 2 2

PIPE, DELIVERY 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 1 1 1

PIPE, DELIVERY 5 1 1 1

O-RING 2 2 2

O-RING 1 1 1

FIG. 8 OIL COOLER

REF.
NO.

28

29

PART NO. DESCRIPTION

5JW–13354–00

93315–23607

SPROCKET, DRIVE 1 1 1

BEARING 1 1 1

2D2D

2D2E

2D2F

REMARKS

B

14

FIG. 9 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5JW–14411–10

5JW–14421–10

4XV–14452–00

97702–50125

5JW–14453–00

5JW–14463–00

5JW–14454–10

5JW–14568–00

90450–57012

5JW–14412–00

5JW–14437–00

97702–50125

5JW–14452–00

97702–50125

31A–14477–10

CASE, AIR CLEANER 1 1 1 1

CASE, AIR CLEANER 2 1 1 1

SEAL 1 1 1

SCREW, TAPPING 11 11 11

JOINT, AIR CLEANER 1 1 1 1

JOINT, AIR CLEANER 2 1 1 1

JOINT 1 1 1

JOINT 1 1 1

HOSE CLAMP ASSY 4 4 4

CAP, CLEANER CASE 1 1 1 1

DUCT 1 1 1

SCREW, TAPPING 2 2 2

SEAL 1 1 1

SCREW, TAPPING 4 4 4

PLATE 2 2 2

2D2D

2D2E

2D2F

REMARKS

B

15

16

5JW–14451–00

17

90445–11452

18

4X7–2149Y–00

19

90445–11003

20

90467–10041

21

5JW–14419–00

22

90468–08104

23

31A–14435–00

24

5JW–14149–00

25

5JW–14485–00

26

90464–62085

27

90464–20014

ELEMENT, AIR CLEANER 1 1 1

HOSE (L125) 1 1 1

FILTER ASSY 1 1 1

HOSE (L280) 1 1 1

CLIP 3 3 3

PIPE 1 1 1

CLIP 1 1 1

GROMMET 1 1 1

PIPE 1 1 1

PIPE, JOINT 1 1 1

CLAMP 1 1 1

CLAMP 1 1 1

FIG. 9 INTAKE

REF.
NO.

28

29

30

31

PART NO. DESCRIPTION

5JW–11166–10

90467–14015

95822–06020

5JW–13597–00

PIPE, BREATHER 1 1 1 1

CLIP 2 2 2

BOLT, FLANGE 2 2 2

JOINT, CARBURETOR 3 4 4

2D2D

2D2E

2D2F

REMARKS

5JW–13597–10

32

90450–63005

JOINT, CARBURETOR 3 4

HOSE CLAMP ASSY 8 8 8

C

2

FIG. 10 INTAKE 2

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

3P6–13750–20

90430–09002

5JW–13761–10

5FL–14147–00

98502–05012

5JW–14419–00

98502–06040

5JW–13160–00

5JW–14589–00

5JW–14349–20

5JW–14349–10

5PW–14349–00

3XV–14251–00

5JW–14987–10

5JW–14987–20

THROTTLE BODY ASSY 1 1 1

.GASKET 4 4 4

.INJECTOR 4 4 4

.O-RING 4 4 4

.SCREW, PAN HEAD 2 2 2

.PIPE 2 2 2

.SCREW, PAN HEAD 2 2 2

.DELIVERY PIPE SET 1 1 1

.SPRING 1 1 1

.PIPE 4 4 4

.PIPE 2 2 2

.PIPE 1 1 1

.NIPPLE 3 3 3

.HOSE 1 1 1

.HOSE 2 2 2

2D2D

2D2E

2D2F

REMARKS

C

3

16

5DM–14919–00

17

5JW–82380–00

18

3P6–85885–00

19

8CC–14216–10

20

5JW–82509–10

21

5JW–14104–00

22

4KM–14137–00

23

98502–05006

24

3P6–14139–00

25

895–14169–00

26

8A7–14139–00

27

5PW–14137–00

.CLIP 1 1 1

.SENSOR, PRESSURE 1 1 1

.THROTTLE SENSOR ASSY 1 1 1

.SCREW 2 2 2

.WIRE, SUB LEAD 1 1 1

.AIR SCREW SET 1 1 1

.CLIP 2 2 2

.SCREW, PAN HEAD 1 1 1

.CLIP, PIPE 1 1 1

.CAP 4 4 4

.CLIP, PIPE 4 4 4

.CLIP 1 1 1

FIG. 10 INTAKE 2

REF.
NO.

28

29

30

31

32

33

34

PART NO. DESCRIPTION

5JW–14103–20

5JW–14987–30

97002–05016

92902–05600

5JW–14413–10

5JW–13971–10

90464–16005

.THROTTLE SCREW SET 1 1 1

.HOSE 1 1 1

BOLT 2 2 2

WASHER, PLATE 2 2 2

STAY 1 1 1

PIPE, FUEL 1 1 1 1

CLAMP 1 1 1

2D2D

2D2E

2D2F

REMARKS

C

4

FIG. 11 AIR INDUCTION SYSTEM

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5JW–1482K–01

5JW–14890–00

5JW–14899–00

5JW–14858–00

5JW–14889–00

90110–06164

5JW–14881–00

5JW–14882–00

3P6–14883–00

90467–17003

90467–170A1

3P6–14871–00

3P6–14872–00

3P6–14840–00

90468–08104

PLATE 4 4 4

REED VALVE ASSY 4 4 4

CAP, CASE 1 1 1

CAP, CASE 1 1 1

CAP, CASE 1 1 1

BOLT, HEXAGON SOCKET HEAD 6 6 6

HOSE, BEND 1 2 2 2

HOSE, BEND 2 2 2 2

HOSE, BEND 3 1 1 1

CLIP 4 4 4

CLIP 3 3 3

PIPE 1 1 1 1

PIPE 2 1 1 1

AIR CUT VALVE ASSY 1 1 1

CLIP 2 2 2

2D2D

2D2E

2D2F

REMARKS

C

5

16

90467–160A1

17

5JW–14723–00

18

3P6–14884–00

19

3P6–14833–00

20

3P6–14873–00

21

5JW–14862–00

22

90467–17089

23

3P6–14885–00

24

90467–17089

25

90467–20050

26

3P6–13593–00

27

3P6–14886–00

CLIP 4 4 4

COVER 1 1 1 1

HOSE, BEND 4 1 1 1

JOINT 1 1 1

PIPE 3 1 1 1

PLUG 1 1 1

CLIP 1 1 1

HOSE, BEND 5 1 1 1

CLIP 3 3 3

CLIP 1 1 1

DAMPER 1 1 1

HOSE, BEND 6 1 1 1

FIG. 12 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

5JW–14602–30

90110–08068

4FM–14613–00

90179–08673

3P6–14710–01

3XW–14714–00

95814–08025

3P6–14720–01

3XW–14714–00

95814–08025

95814–10040

EXHAUST PIPE COMP. 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

GASKET, EXHAUST PIPE 4 4 4

NUT 8 8 8

MUFFLER ASSY 1 1 1 1

.GASKET, MUFFLER 1 1 1

.BOLT, FLANGE 1 1 1

MUFFLER ASSY 2 1 1 1

.GASKET, MUFFLER 1 1 1

.BOLT, FLANGE 1 1 1

BOLT, FLANGE 2 2 2

2D2D

2D2E

2D2F

REMARKS

C

6

FIG. 13 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

3P6–15100–00

99530–10014

99530–10114

90119–09001

95812–06045

95812–06055

90105–06079

95812–06065

95812–06080

95812–08050

95812–08065

90109–06168

2H7–15361–00

5JW–11165–00

90110–06182

CRANKCASE ASSY 1 1 1

.PIN, DOWEL 3 3 3

PIN, DOWEL 2 2 2

BOLT, WITH WASHER 10 10 10

BOLT, FLANGE 1 1 1

BOLT, FLANGE 9 9 9

BOLT, FLANGE 1 1 1

BOLT, FLANGE 4 4 4

BOLT, FLANGE 2 2 2

BOLT, FLANGE 1 1 1

BOLT, FLANGE 1 1 1

BOLT 2 2 2

GAUGE, LEVEL 1 1 1

PLATE, BREATHER 1 1 1

BOLT, HEXAGON SOCKET HEAD 3 3 3

2D2D

2D2E

2D2F

REMARKS

C

7

16

5JW–11145–00

17

90149–06071

18

5JW–15412–00

19

90110–06182

20

90338–20263

21

93210–16314

22

4H7–15189–00

23

93210–207A0

24

90338–16262

25

93210–12790

26

5JW–15191–00

27

90149–06071

PLATE, BREATHER 2 1 1 1

SCREW 3 3 3

COVER, OIL PUMP 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

PLUG 1 1 1

O-RING 1 1 1

PLUG 1 1 1

O-RING 1 1 1

PLUG 1 1 1

O-RING 1 1 1

PLATE 1 1 1

SCREW 2 2 2

FIG. 13 CRANKCASE

REF.
NO.

28

29

30

31

32

33

34

35

36

PART NO. DESCRIPTION

5JW–15189–00

90105–06080

5JW–15645–00

5JW–15113–00

90105–06080

2D2–1547A–00

93101–10001

93210–21001

90110–05033

PLUG 1 1 1

BOLT, FLANGE 1 1 1

SHIM, KICK SHAFT 1 1 1

PLATE 1 1 1

BOLT, FLANGE 3 3 3

BASE, SENSOR 1 1 1

OIL SEAL 1 1 1

O-RING 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

2D2D

2D2E

2D2F

REMARKS

C

8

FIG. 14 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

3P6–15411–00

5JW–15451–11

99530–08012

5JW–15484–01

98502–06010

91314–06025

91314–06020

90462–08045

5JW–15421–00

5JW–15326–00

5JW–15492–00

90111–06064

5JW–15461–11

93608–21002

90109–06031

COVER, CRANKCASE 1 1 1 1

GASKET, CRANKCASE COVER 1 1 1 1

PIN, DOWEL 2 2 2

CLAMP 2 1 1 1

SCREW, PAN HEAD 1 1 1

BOLT 10 10 10

BOLT 1 1 1

CLAMP 3 3 3

COVER, CRANKCASE 2 1 1 1

DAMPER 2 1 1 1

COVER 1 1 1

BOLT,HEX. SOCKET BUTTON 5 5 5

GASKET, CRANKCASE COVER 2 1 1 1

PIN, DOWEL 2 2 2

BOLT 10 10 10

2D2D

2D2E

2D2F

REMARKS

C

9

16

5JW–15431–10

17

5JW–15316–00

18

5JW–15414–00

19

90110–06182

20

3F9–15362–00

21

93210–27194

22

5JW–15462–11

23

99530–08012

24

90149–06094

25

90149–06095

26

90149–06080

27

90462–08045

COVER, CRANKCASE 3 1 1 1

DAMPER 1 1 1 1

COVER, AIR CLEANER 1 1 1

BOLT, HEXAGON SOCKET HEAD 4 4 4

PLUG, OIL LEVEL 1 1 1

O-RING 1 1 1

GASKET, CRANKCASE COVER 3 1 1 1

PIN, DOWEL 2 2 2

SCREW 6 6 6

SCREW 1 1 1

SCREW 2 2 2

CLAMP 1 1 1

FIG. 14 CRANKCASE COVER 1

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

90465–08122

5JW–15416–00

5JW–15456–11

99530–08012

91314–06020

91314–06025

90462–08045

90465–08050

90430–08143

92014–08012

90340–32116

93210–32172

5JW–15425–00

5JW–15463–01

91314–06020

CLAMP 1 1 1

COVER, OIL PUMP 1 1 1

GASKET, OIL PUMP COVER 1 1 1 1

PIN, DOWEL 2 2 2

BOLT 6 6 6

BOLT 2 2 2

CLAMP 2 2 2

CLAMP 1 1 1

GASKET 1 1 1

BOLT, BUTTON HEAD 1 1 1

PLUG, STRAIGHT SCREW 1 1 1

O-RING 1 1 1

COVER, GENERATOR 2 1 1 1

GASKET, COVER PINION 2 1 1 1

BOLT 4 4 4

2D2D

2D2E

2D2F

REMARKS

C

10

43

2D2–1541A–00

44

90110–06168

45

90480–10007

46

2D2–1541E–00

47

2D2–15419–00

48

90480–13018

49

90387–066Y6

50

90149–06105

STAY,CRANKCASECOVER 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 1 1 1

GROMMET 1 1 1

STAY, COVER 1 1 1

COVER, SHIFTER 1 1 1 1

GROMMET 2 2 2

COLLAR 2 2 2

SCREW 2 2 2

FIG. 15 STARTER

REF.
NO.

1

2

3

4

5

6

PART NO. DESCRIPTION

5JW–15515–00

5JW–15517–00

36Y–15521–01

5JW–15512–00

4NK–15590–00

90149–08015

GEAR 3 1 1 1

GEAR, IDLER 2 1 1 1

SHAFT 1 1 1 1

GEAR, IDLER 1 1 1 1

STARTER ONE-WAY ASSY 1 1 1

SCREW 3 3 3

2D2D

2D2E

2D2F

REMARKS

C

11