YAMAHA FJR1300A PARTS CATALOGUE 03-3

FJR1300A (5VS1) EUROPE,SOUTH AFRICA FJR1300A (5VS3) AUSTRALIA
A2
1B5VS-300E3
2B5VS-300E3
()
FJR1300A
©2003 by Yamaha Motor Co., Ltd.
1st edition, August 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
FJR1300A
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A5
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
BNM3(*) BLUISH GRAY METALLIC 3 0867
BS4(*) BLUISH SILVER 4 0820
DPBML(*) DARK PURPLISH BLUE METALLIC L 0865
SL SILVER 0035
SM1 SILVER METALLIC 1 0660
FOREWORD
A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5VS1
5VS3
Colouring
Type Code
A 0820
B 0865
C 0867
A 0820
B 0865
C 0867
Colour
Code
Colour Name
BLUISH SILVER 4 BS4
DARK PURPLISH BLUE METALLIC L DPBML
BLUISH GRAY METALLIC 3 BNM3
BLUISH SILVER 4 BS4
DARK PURPLISH BLUE METALLIC L DPBML
BLUISH GRAY METALLIC 3 BNM3
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5VS1
5VS3 010 AUSTRALIA
Production
Code No.
020 AUSTRIA
030 BELGIUM
040 SWITZERLAND
050
070
080 GREECE
090 ITALY
100
110 PORTUGAL
120 SWEDEN
130 SOUTH AFRICA
Country
(destination)
DENMARK
FINLAND
NORWAY
UNITED KINGDOM
NETHERLANDS
Model
Code
Production
Code No.
Country
(destination)
A7

ENGINE

CYLINDER ............................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B10
OIL PUMP .............................................................................B12
OIL COOLER ........................................................................B13
INTAKE .................................................................................B15
INTAKE 2 ..............................................................................C3
AIR INDUCTION SYSTEM .................................................... C5
EXHAUST .............................................................................C6
CRANKCASE ........................................................................C7
CRANKCASE COVER 1 .......................................................C9
STARTER ..............................................................................C11
CLUTCH ................................................................................C12
TRANSMISSION ...................................................................C14
MIDDLE DRIVE GEAR ..........................................................D2
SHIFT CAM & FORK .............................................................D4
SHIFT SHAFT .......................................................................D5

CHASSIS

FRAME ..................................................................................D7
FENDER ................................................................................D10
SIDE COVER ........................................................................D13
REAR ARM ...........................................................................D14
DRIVE SHAFT .......................................................................E2
REAR SUSPENSION ............................................................E4
STEERING ............................................................................E5
FRONT FORK .......................................................................E6
FUEL TANK ...........................................................................E8
SEAT .....................................................................................E11
FRONT WHEEL .................................................................... E13
FRONT BRAKE CALIPER ....................................................E14
REAR WHEEL .......................................................................E15
REAR BRAKE CALIPER .......................................................F3
STEERING HANDLE & CABLE ............................................F4
FRONT MASTER CYLINDER ...............................................F5
FRONT MASTER CYLINDER 2 ............................................F7
STAND & FOOTREST ..........................................................F8
REAR MASTER CYLINDER .................................................F11
CONTENTS
COWLING 1 .......................................................................... F13
COWLING 2 .......................................................................... G3
GENERATOR ....................................................................... G6
STARTING MOTOR ............................................................. G7
METER ................................................................................. G8
HEADLIGHT ......................................................................... G9
TAILLIGHT ............................................................................ G10
ELECTRICAL 1 ..................................................................... G11
ELECTRICAL 2 ..................................................................... G13
ELECTRICAL 3 ..................................................................... H2
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5JW–11102–00
5JW–11133–10
93440–09141
90340–27001
91808–16023
90105–06026
95617–08620
94701–00330
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 16 16
.CIRCLIP 16 16
.PLUG, STRAIGHT SCREW 1 1
.PIN, DOWEL 8 8
.BOLT, FLANGE 20 20
BOLT, STUD 8 8
PLUG, SPARK (NGK CR8E) 4 4 UR
5VS1
5VS3
REMARKS
94701–00329
9
90119–10004
10
95027–08012
11
90430–08119
12
5JW–11191–01
13
91810–20001
14
5JW–11193–00
15
90109–066F0
16
4KG–1111G–00
17
5JW–11181–00
18
91317–06065
19
90201–06016
PLUG, SPARK (U24ESR-N) 4 4 UR
BOLT, WITH WASHER 10 10
BOLT, FLANGE 1 1
GASKET 1 1
COVER, CYLINDER HEAD 1 1 1
.PIN, DOWEL 4 4
GASKET, HEAD COVER 1 1 1
BOLT 8 8
RUBBER, MOUNT 1 8 8
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
WASHER, PLATE 2 2
B
2
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
1
2
PART NO. DESCRIPTION
5JW–11411–00
3LD–11416–10
CRANKSHAFT 1 1
PLANE BEARING, CRANKSHAFT 1 10 10 UR BLACK
5VS1
5VS3
REMARKS
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
3
5JW–11631–00
4
5JW–11603–00
5
5JW–11633–00
6
93450–19095
7
5JW–11650–01
8
5JW–11654–00
9
90179–08327
10
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
PLANE BEARING, CRANKSHAFT 1 10 10 UR BROWN
PLANE BEARING, CRANKSHAFT 1 10 10 UR GREEN
PLANE BEARING, CRANKSHAFT 1 10 10 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 10 10 UR PINK
PLANE BEARING, CRANKSHAFT 1 10 10 UR RED
PLANE BEARING, CRANKSHAFT 1 10 10 UR WHITE
PISTON (STD) 4 4
PISTON RING SET (STD) 4 4
PIN, PISTON 4 4
CIRCLIP 8 8
CONNECTING ROD ASSY 4 4
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
PLANE BEARING, CONNECTING ROD 8 8 UR BLACK
PLANE BEARING, CONNECTING ROD 8 8 UR BROWN
PLANE BEARING, CONNECTING ROD 8 8 UR GREEN
B
3
5JW–11656–40
5JW–11656–50
11
90280–05029
12
90105–12005
13
90201–121H0
14
5JW–11455–00
15
5JW–11500–00
16
5JW–11510–00
PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW
PLANE BEARING, CONNECTING ROD 8 8 UR PINK
KEY, WOODRUFF 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
SHAFT 1 1 1
BALANCER ASSY 1 1
BALANCER ASSY, 2 1 1
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
17
18
19
20
21
22
23
PART NO. DESCRIPTION
5JW–11583–00
93210–16325
5JW–11557–00
5JW–13831–00
5JW–13832–00
95027–06020
90110–08006
SHAFT, BALANCER 1 2 2
O-RING 2 2
WASHER 1 4 4
LEVER 1 1 1
LEVER 2 1 1
BOLT, FLANGE 2 2
BOLT, HEXAGON SOCKET HEAD 2 2
5VS1
5VS3
REMARKS
B
4
FIG. 3 VALVE
REF. NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5JW–12111–00
5JW–12121–01
5JW–12116–00
5JW–12113–00
5JW–12117–00
1AA–12118–00
33M–12119–00
3LD–12168–00
VALVE, INTAKE 8 8
VALVE, EXHAUST 8 8
SEAT, VALVE SPRING 16 16
SPRING, VALVE INNER 16 16
RETAINER, VALVE SPRING 16 16
COTTER, VALVE 32 32
SEAL, VALVE STEM 16 16
PAD, ADJUSTING (1.20) 16 16 UR
5VS1
5VS3
REMARKS
3LD–12168–20
3LD–12168–40
3LD–12168–60
3LD–12168–80
3LD–12168–A0
3LD–12168–F0
3LD–12168–H1
3LD–12168–K1
3LD–12168–M1
3LD–12168–R1
3LD–12168–U1
3LD–12168–W1
3LD–12168–Y1
3LD–12169–11
3LD–12169–31
3LD–12169–50
3LD–12169–70
PAD, ADJUSTING (1.25) 16 16 UR
PAD, ADJUSTING (1.30) 16 16 UR
PAD, ADJUSTING (1.35) 16 16 UR
PAD, ADJUSTING (1.40) 16 16 UR
PAD, ADJUSTING (1.45) 16 16 UR
PAD, ADJUSTING (1.50) 16 16 UR
PAD, ADJUSTING (1.55) 16 16 UR
PAD, ADJUSTING (1.60) 16 16 UR
PAD, ADJUSTING (1.65) 16 16 UR
PAD, ADJUSTING (1.70) 16 16 UR
PAD, ADJUSTING (1.75) 16 16 UR
PAD, ADJUSTING (1.80) 16 16 UR
PAD, ADJUSTING (1.85) 16 16 UR
PAD, ADJUSTING (1.90) 16 16 UR
PAD, ADJUSTING (1.95) 16 16 UR
PAD, ADJUSTING (2.00) 16 16 UR
PAD, ADJUSTING (2.05) 16 16 UR
B
5
3LD–12169–90
3LD–12169–E0
PAD, ADJUSTING (2.10) 16 16 UR
PAD, ADJUSTING (2.15) 16 16 UR
FIG. 3 VALVE
REF. NO.
8
PART NO. DESCRIPTION
3LD–12169–G0
PAD, ADJUSTING (2.20) 16 16 UR
5VS1
5VS3
REMARKS
3LD–12169–J0
3LD–12169–L0
3LD–12169–N0
3LD–12169–T0
9
5EB–12153–20
5EB–12153–09
PAD, ADJUSTING (2.25) 16 16 UR
PAD, ADJUSTING (2.30) 16 16 UR
PAD, ADJUSTING (2.35) 16 16 UR
PAD, ADJUSTING (2.40) 16 16 UR
LIFTER, VALVE 16 16 UR BLUE
LIFTER, VALVE 16 16 UR GREEN
B
6
FIG. 4 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5JW–12171–00
5JW–12176–00
90105–07342
94591–49136
5BE–12241–00
5JW–12210–01
5JW–12213–00
95027–06025
5JW–12251–00
5JW–12252–00
93607–44190
CAMSHAFT 1 2 2
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
GUIDE, STOPPER 2 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, FLANGE 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
PIN, DOWEL 1 1
5VS1
5VS3
REMARKS
B
7
FIG. 5 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–12421–00
93306–00106
93102–12372
11H–12438–10
5JW–12450–00
5JW–12422–00
5JW–12439–00
90105–066A5
95024–06025
90430–06014
99009–12400
93210–33133
90110–06033
90110–06034
5JW–12576–00
HOUSING, WATER PUMP 1 1
BEARING 2 2
OIL SEAL 1 1
SEAL, MECHANICAL 1 1
IMPELLER SHAFT ASSY 1 1
COVER, HOUSING 1 1
O-RING 1 1
BOLT, FLANGE 1 1
BOLT, FLANGE 1 1
GASKET 1 1
CIRCLIP 1 1
O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
BOLT, HEXAGON SOCKET HEAD 1 1
HOSE 1 1 1
5VS1
5VS3
REMARKS
B
8
16
90450–38040
17
5GV–1246E–00
18
5JW–12581–00
19
5JW–12577–00
20
90450–38040
21
5JW–12469–00
22
93210–47675
23
90110–06019
24
5JW–12481–00
25
93210–18417
26
91317–06016
27
5JW–12682–00
HOSE CLAMP ASSY 2 2
COVER 2 2 2
JOINT, HOSE 1 1 1
HOSE 2 1 1
HOSE CLAMP ASSY 2 2
JOINT 1 1 1
O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
PIPE 1 1 1
O-RING 2 2
BOLT 2 2
PROTECTOR, HEAT 1 1
FIG. 5 WATER PUMP
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
PART NO. DESCRIPTION
5JW–12578–00
5JW–12579–00
90467–11090
93210–23787
5JW–12417–00
95027–06010
90430–06014
4FM–12410–00
3FV–1240G–00
95027–06025
90149–06250
HOSE 3 1 1
HOSE 4 1 1
CLIP 4 4
O-RING 1 1
HOUSING, THERMOSTAT 1 1
BOLT, FLANGE 1 1
GASKET 1 1
THERMOSTAT ASSY 1 1
THERMOSTAT COVER ASSY 1 1
BOLT, FLANGE 2 2
SCREW 2 2
5VS1
5VS3
REMARKS
B
9
FIG. 6 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–12461–00
5JW–12590–01
5JW–12462–00
5JW–12405–01
97307–06012
92907–06100
92907–06600
5JW–12588–00
90450–38040
5JW–1244E–00
95027–06012
5JW–1243F–00
90450–28014
5JW–12659–00
5JW–12668–00
RADIATOR ASSY 1 1
CONDUCTION ASSY 1 1
.CAP, RADIATOR 1 1
BLOWER ASSY 1 1
BOLT 3 3
WASHER, SPRING 3 3
WASHER, PLATE 3 3
HOSE 5 1 1
HOSE CLAMP ASSY 2 2
BRACKET 1 1 1
BOLT, FLANGE 1 1
HOSE,3 1 1
HOSE CLAMP ASSY 2 2
DAMPER, AIR SHROUD 2 1 1
DAMPER, AIR SHROUD 3 1 1
5VS1
5VS3
REMARKS
B
10
16
90480–15363
17
90387–06039
18
90201–06071
19
95827–06030
20
95827–06025
21
5JW–12464–10
22
95827–06012
23
5JW–12589–00
24
90450–38040
25
5JW–12551–00
26
5JW–12552–00
27
90450–22017
GROMMET 3 3
COLLAR 3 3
WASHER, PLATE 1 1
BOLT, FLANGE 2 2
BOLT, FLANGE 1 1
STAY, RADIATOR 1 1
BOLT, FLANGE 1 1
HOSE 6 1 1
HOSE CLAMP ASSY 2 2
HOSE 7 1 1
HOSE 8 1 1
HOSE CLAMP ASSY 4 4
FIG. 6 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
5JW–1243A–00
90467–11090
5JW–1243E–10
90467–11090
90467–13083
5JW–1244G–10
90467–09006
90467–10008
5JW–21871–01
90119–06117
90119–06096
1AA–21815–00
1AA–21874–00
90445–09009
90467–09006
HOSE 1 1 1
CLIP 2 2
HOSE 2 1 1
CLIP 1 1
CLIP 1 1
HOSE, 4 1 1
CLIP 1 1
CLIP 1 1
TANK, RECOVERY 1 1
BOLT, WITH WASHER 1 1
BOLT, WITH WASHER 1 1
CAP 1 1
.GASKET 1 1
HOSE 1 1
CLIP 1 1
5VS1
5VS3
REMARKS
B
11
43
90464–09129
44
90464–60067
45
90464–13249
46
5JW–21873–00
47
5DM–28371–00
48
90387–064J1
CLAMP 1 1
CLAMP 1 1
CLAMP 1 1
BRACKET, RECOVERY TANK 1 1
DAMPER 2 2
COLLAR 1 1
FIG. 7 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–13330–00
5JW–13316–00
90201–113K2
93603–17070
5JW–13310–00
93603–09106
5JW–13336–00
91317–06025
91317–06040
91808–30031
90110–06026
90110–06020
5JW–13412–00
5JW–13411–00
90110–06019
PUMP SHAFT ASSY 1 1
COVER, PUMP 1 1
WASHER, PLATE 1 1
PIN, DOWEL 1 1
ROTOR ASSY 1 1 1
PIN, DOWEL 2 2
HOUSING, ROTOR 1 1
BOLT 2 2
BOLT 1 1
PIN, DOWEL 2 2
BOLT, HEXAGON SOCKET HEAD 2 2
BOLT, HEXAGON SOCKET HEAD 1 1
HOUSING, STRAINER 1 1
STRAINER, OIL 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
5VS1
5VS3
REMARKS
B
12
FIG. 8 OIL COOLER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–13470–10
5JW–13473–00
90110–06027
5JW–13440–00
90401–20145
5PW–13490–00
93210–15566
5JW–13417–00
5JW–13414–00
91317–06025
99530–08012
90340–14132
214–11198–01
90465–10306
90465–08122
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
ELEMENT ASSY, OIL CLEANER 1 1
BOLT, UNION 1 1
RELIEF VALVE ASSY 1 1
O-RING 1 1
COVER, STRAINER 1 1
GASKET, STRAINER COVER 1 1
BOLT 20 20
PIN, DOWEL 2 2
PLUG, STRAIGHT SCREW 1 1
GASKET 1 1
CLAMP 1 1
CLAMP 1 1
5VS1
5VS3
REMARKS
B
13
16
90465–08028
17
94581–85078
18
5JW–13898–00
19
90110–06018
20
5JW–13416–00
21
93210–14001
22
90110–06041
23
5JW–13161–00
24
90110–06018
25
5JW–1316E–00
26
93210–09165
27
93210–06667
CLAMP 1 1
CHAIN 1 1
HOLDER 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
PIPE, OIL 1 1 1
O-RING 2 2
BOLT, HEXAGON SOCKET HEAD 2 2
PIPE, DELIVERY 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
PIPE, DELEVERY 5 1 1
O-RING 2 2
O-RING 1 1
FIG. 8 OIL COOLER
REF. NO.
28
29
PART NO. DESCRIPTION
5JW–13354–00
93315–23607
SPROCKET, DRIVE 1 1
BEARING 1 1
5VS1
5VS3
REMARKS
B
14
FIG. 9 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–14411–00
5JW–14421–01
4XV–14452–00
97707–50125
5JW–14453–00
5JW–14463–00
5JW–14454–00
5JW–14568–00
90450–57001
5JW–14412–00
5JW–14437–00
97707–50125
5JW–14452–00
97707–50125
31A–14477–00
CASE, AIR CLEANER 1 1 1
CASE, AIR CLEANER 2 1 1
SEAL 1 1
SCREW, TAPPING 11 11
JOINT, AIR CLEANER 1 1 1
JOINT, AIR CLEANER 2 1 1
JOINT 1 1
JOINT 1 1
HOSE CLAMP ASSY 4 4
CAP, CLEANER CASE 1 1 1
DUCT 1 1
SCREW, TAPPING 3 3
SEAL 1 1
SCREW, TAPPING 4 4
PLATE 2 2
5VS1
5VS3
REMARKS
B
15
16
5JW–14451–00
17
90445–11293
18
4X7–2149Y–00
19
90445–11003
20
90467–10041
21
5JW–14419–00
22
90468–08104
23
5JW–14409–00
24
5JW–14425–00
25
5JW–14426–00
26
5JW–1442G–00
27
5JW–1442H–00
ELEMENT, AIR CLEANER 1 1
HOSE (L198) 1 1
FILTER ASSY 1 1
HOSE (L280) 1 1
CLIP 3 3
PIPE 1 1
CLIP 1 1
DAMPER 1 1
DAMPER 1 1 1
DAMPER 2 1 1
DAMPER 3 1 1
DAMPER 4 1 1
FIG. 9 INTAKE
REF. NO.
28
29
30
31
32
33
PART NO. DESCRIPTION
5JW–1442L–00
5JW–11166–00
90467–14015
95807–06020
5JW–13597–00
90450–63001
DAMPER 5 1 1
PIPE, BREATHER 1 1 1
CLIP 2 2
BOLT, FLANGE 2 2
JOINT, CARBURETOR 3 4 4
HOSE CLAMP ASSY 8 8
5VS1
5VS3
REMARKS
C
2
FIG. 10 INTAKE 2
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–13750–40
90430–09002
5FL–13761–00
5FL–14147–00
98507–05012
5JW–14148–00
98507–06050
5JW–13938–00
5JW–14589–00
5JW–12881–00
5JW–14348–00
5JW–14349–00
5JW–14396–00
3XV–14251–00
5JW–14987–00
THROTTLE BODY ASSY 1 1
.GASKET 4 4
.INJECTOR ASSY 4 4
.O-RING 4 4
.SCREW, PAN HEAD 4 4
.PIPE 2 2
.SCREW, PAN HEAD 2 2
.PIPE 1 1
.SPRING 1 1
.PIPE,FUEL INJECTION 1 1 1
.PIPE 1 2 2
.PIPE 1 1
.PIPE 1 1
.NIPPLE 4 4
.HOSE 1 1
5VS1
5VS3
REMARKS
C
3
16
5JW–24311–00
17
5DM–14919–00
18
5JW–82380–00
19
5JW–13906–00
20
5PS–85885–00
21
8CC–14216–10
22
5JW–82509–10
23
5JW–14103–00
24
5JW–14104–00
25
4KM–14137–00
26
98507–05006
27
5JW–14139–00
.PIPE, FUEL 1 4 4
.CLIP 1 1
.SENSOR, PRESSURE 1 1
.REGULATOR, PRESSURE 1 1
.THROTTLE POSITION SENSOR ASSY 1 1
.SCREW 2 2
.WIRE, SUB LEAD 1 1
.THROTTLE SCREW SET 1 1
.AIR SCREW SET 4 4
.CLIP 2 2
.SCREW, PAN HEAD 1 1
.CLIP, PIPE 1 1
FIG. 10 INTAKE 2
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
895–14169–00
8A7–14139–00
5FL–13766–00
97007–05016
92907–05600
5EB–14413–00
5JW–13971–00
90464–16008
90464–16005
5JW–13973–01
5JW–13974–01
5JW–14295–01
90467–12003
5JW–1479J–00
5JW–1479H–00
.CAP 4 4
.CLIP, PIPE 4 4
.RUBBER, INJECTOR 4 4
BOLT 2 2
WASHER, PLATE 2 2
STAY 1 1
PIPE, FUEL 1 1 1
CLAMP 1 1
CLAMP 1 1
PIPE, FUEL 3 1 1
PIPE, FUEL 4 1 1
PIPE, FUEL 1 1
CLIP 4 4
COVER 2 2 2
COVER, 1 1 1
5VS1
5VS3
REMARKS
C
4
FIG. 11 AIR INDUCTION SYSTEM
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–1482K–01
5JW–14890–00
5JW–14899–00
5JW–14858–00
5JW–14889–00
90110–06027
5JW–14881–00
5JW–14882–00
5JW–14883–00
90467–17003
90467–170A1
5JW–14871–00
5JW–14872–00
5JW–14840–00
90467–16009
PLATE 4 4
REED VALVE ASSY 4 4
CAP, CASE 1 1
CAP, CASE 1 1
CAP, CASE 1 1
BOLT, HEXAGON SOCKET HEAD 6 6
HOSE, BEND 1 3 3
HOSE, BEND 2 2 2
HOSE, BEND 3 1 1
CLIP 5 5
CLIP 2 2
PIPE 1 1 1
PIPE 2 1 1
AIR CUT VALVE ASS'Y 1 1
CLIP 2 2
5VS1
5VS3
REMARKS
C
5
16
90467–160A1
17
5JW–14723–00
18
5JW–14834–00
19
95827–06016
20
5JW–14884–00
21
5JW–14833–00
22
5JW–14873–00
23
5JW–14862–00
24
90467–17003
25
5JW–14885–00
26
90467–17003
27
90467–20050
CLIP 4 4
COVER 1 1 1
STAY 1 1
BOLT, FLANGE 1 1
HOSE, BEND 4 1 1
JOINT 1 1
PIPE 3 1 1
PLUG 1 1
CLIP 1 1
HOSE, BEND 5 1 1
CLIP 3 3
CLIP 1 1
FIG. 12 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5JW–14602–20
90110–08068
4FM–14613–00
90179–08673
5JW–14710–02
3XW–14714–00
95814–08025
5JW–14720–02
3XW–14714–00
95814–08025
95814–10040
EXHAUST PIPE COMP. 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
GASKET, EXHAUST PIPE 4 4
NUT 8 8
MUFFLER ASSY 1 1 1
.GASKET, MUFFLER 1 1
.BOLT, FLANGE 1 1
MUFFLER ASSY 2 1 1
.GASKET, MUFFLER 1 1
.BOLT, FLANGE 1 1
BOLT, FLANGE 2 2
5VS1
5VS3
REMARKS
C
6
FIG. 13 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–15100–01
99530–10014
99530–10114
90119–09001
95817–06045
95817–06055
90105–06030
95817–06065
95817–06080
95817–08050
95817–08065
90109–065G3
2H7–15361–00
5JW–11165–00
90110–06018
CRANKCASE ASSY 1 1
.PIN, DOWEL 3 3
PIN, DOWEL 2 2
BOLT, WITH WASHER 10 10
BOLT, FLANGE 1 1
BOLT, FLANGE 9 9
BOLT, FLANGE 1 1
BOLT, FLANGE 4 4
BOLT, FLANGE 2 2
BOLT, FLANGE 1 1
BOLT, FLANGE 1 1
BOLT 2 2
GAUGE, LEVEL 1 1
PLATE, BREATHER 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
5VS1
5VS3
REMARKS
C
7
16
5JW–11145–00
17
90149–06018
18
5JW–15412–00
19
90110–06018
20
90338–20263
21
93210–16314
22
4H7–15189–00
23
93210–207A0
24
90338–16262
25
93210–12790
26
5JW–15191–00
27
90149–06018
PLATE, BREATHER 2 1 1
SCREW 3 3
COVER, OIL PUMP 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
PLUG 1 1
O-RING 1 1
PLUG 1 1
O-RING 1 1
PLUG 1 1
O-RING 1 1
PLATE 1 1
SCREW 2 2
FIG. 13 CRANKCASE
REF. NO.
28
29
30
31
32
PART NO. DESCRIPTION
5JW–15189–00
90105–06020
5JW–15645–00
5JW–15113–00
90105–06020
PLUG 1 1
BOLT, FLANGE 1 1
SHIM, KICK SHAFT 1 1
PLATE 1 1
BOLT, FLANGE 3 3
5VS1
5VS3
REMARKS
C
8
FIG. 14 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5JW–15411–00
5JW–15451–00
99530–08012
5JW–15484–00
98507–06008
91314–06025
91314–06020
90462–08225
5JW–15421–00
5JW–15326–00
5JW–15492–00
90149–06304
5JW–15461–00
93608–21002
90109–06031
COVER, CRANKCASE 1 1 1
GASKET, CRANKCASE COVER 1 1 1
PIN, DOWEL 2 2
CLAMP 2 1 1
SCREW, PAN HEAD 1 1
BOLT 10 10
BOLT 1 1
CLAMP 2 2
COVER, CRANKCASE 2 1 1
DAMPER, ENGINE MOUNT 2 1 1
COVER 1 1
SCREW 5 5
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
BOLT 10 10
5VS1
5VS3
REMARKS
C
9
16
5JW–15431–00
17
5JW–15316–00
18
5JW–15414–00
19
90110–06018
20
3F9–15362–00
21
93210–27194
22
5JW–15462–00
23
99530–08012
24
92014–06020
25
90111–06028
26
90462–08225
27
90465–08122
COVER, CRANKCASE 3 1 1
DAMPER, ENGINE MOUNT 1 1 1
COVER, AIR CLEANER 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
PLUG, OIL LEVEL 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 3 1 1
PIN, DOWEL 2 2
BOLT, BUTTON HEAD 7 7
BOLT 2 2
CLAMP 1 1
CLAMP 1 1
FIG. 14 CRANKCASE COVER 1
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO. DESCRIPTION
5JW–15416–00
5JW–15456–00
99530–08012
91314–06020
91314–06025
90462–08225
90465–08031
90430–08143
92014–08012
90340–32116
93210–32172
5JW–15425–00
5JW–15463–00
91314–06020
COVER, OIL PUMP 1 1
GASKET, OIL PUMP COVER 1 1 1
PIN, DOWEL 2 2
BOLT 6 6
BOLT 2 2
CLAMP 2 2
CLAMP 1 1
GASKET 1 1
BOLT, BUTTON HEAD 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
COVER, GENERATOR 2 1 1
GASKET, CARBURETOR COVER 2 1 1
BOLT 4 4
5VS1
5VS3
REMARKS
C
10
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