Yamaha F13.5A, F9.9C, FT9.9D, F15A User Manual

OWNER’S MANUAL
F9.9C FT9.9D F13.5A F15A
EMU25050
Read this owner’s manual carefully before operating your outboard motor.
Important manual information
EMU25100
To the owner
Thank you for choosing a Yamaha outboard motor. This Owner’s Manual contains infor­mation needed for proper operation, mainte­nance and care. A thorough understanding of these simple instructions will help you ob­tain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
EWM00780
WARNING
Failure to follow WARNING instructions could result in severe injury or death the machine operator, a bystander, or a person inspecting or repairing the out­board motor.
ECM00700
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor.
to
al, please consult your Yamaha dealer.
NOTE:
The F9.9CMH, F9.9CE, FT9.9DMH, FT9.9DE, F13.5AMH, F13.5AEP, F15AMH, F15AEH, F15AE, F15AEP and the standard accessories are used as a base for the ex­planations and illustrations in this manual. Therefore some items may not apply to ev­ery model.
EMU25120
F9.9C, FT9.9D, F13.5A, F15A
OWNER’S MANUAL
©2004 by Yamaha Motor Co., Ltd.
1st Edition, March 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan
NOTE:
A NOTE provides key information to make procedures easier or clearer.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current prod­uct information available at the time of print­ing, there may be minor discrepancies between your machine and this manual. If there is any question concerning this manu-
Table of contents
General information .......................... 1
Identification numbers record........... 1
Outboard motor serial number .......... 1
Key number....................................... 1
EC label............................................ 1
Emission control information ............ 2
SAV models ......................................2
Safety information ............................ 2
Important labels................................ 3
Warning labels ..................................3
Caution labels ...................................4
Fueling instructions .......................... 4
Gasoline............................................ 4
Engine oil ..........................................5
Battery requirement.......................... 5
Battery specifications ........................ 5
Without a rectifier or Rectifier
Regulator ........................................ 5
Propeller selection............................ 6
Start-in-gear protection ....................6
Basic components ............................7
Main components............................. 7
Fuel tank ...........................................8
Fuel joint ........................................... 9
Fuel gauge ........................................ 9
Fuel tank cap .................................... 9
Air vent screw ................................... 9
Remote control.................................. 9
Remote control lever......................... 9
Neutral interlock trigger................... 10
Neutral throttle lever........................ 10
Choke switch................................... 10
Tiller handle .................................... 10
Gear shift lever................................ 11
Throttle grip..................................... 11
Throttle indicator .............................11
Throttle friction adjuster................... 12
Engine stop lanyard switch .............12
Engine stop button .......................... 13
Choke knob for pull type .................13
Manual starter handle .....................13
Starter button ..................................14
Main switch .....................................14
Power tilt switch ..............................14
Steering friction adjuster .................14
Steering friction adjuster .................15
Trim tab with anode......................... 15
Trim rod (tilt pin) .............................. 16
Tilt lock mechanism......................... 16
Tilt support knob.............................. 16
Tilt support bar ................................16
Power tilt unit................................... 17
Top cowling lock lever(s)
(turn type)...................................... 17
Flushing device ...............................17
Warning indicator ............................17
Warning system ............................. 18
Overheat warning............................ 18
Low oil pressure warning ................18
Operation ......................................... 20
Installation...................................... 20
Mounting the outboard motor .......... 20
Clamping the outboard motor.......... 21
Breaking in engine ......................... 22
Procedure for 4-stroke models........ 22
Preoperation checks ...................... 22
Fuel .................................................22
Controls........................................... 22
Engine ............................................. 23
Checking the engine oil level ..........23
Filling fuel....................................... 23
Operating engine ........................... 23
Feeding fuel (portable tank) ............23
Starting engine ................................ 24
Warming up engine........................ 30
Manual start and electric start
models ..........................................30
Shifting........................................... 30
Forward (tiller handle and remote
control models) .............................30
Reverse (manual tilt and hydro tilt
models) ......................................... 31
Stopping engine............................. 32
Procedure........................................ 32
Trimming outboard motor............... 33
Adjusting trim angle for manual tilt
models ..........................................33
Adjusting trim angle
(power tilt models)......................... 34
Adjusting boat trim ..........................35
Table of contents
Tilting up and down ........................ 35
Procedure for tilting up
(manual tilt models) ...................... 36
Procedure for tilting up.................... 37
Procedure for tilting down
(manual tilt models) ...................... 38
Procedure for tilting down ...............38
Cruising in shallow water ...............39
Cruising in shallow water
(manual tilt models) ...................... 39
Power trim and tilt models / power
tilt models...................................... 40
Cruising in other conditions............ 41
Maintenance..................................... 42
Specifications ................................. 42
Transporting and storing outboard
motor ............................................ 45
Clamp screw mounting models....... 45
Storing outboard motor ...................46
Procedure ....................................... 46
Lubrication
(except oil injection models) ......... 47
Battery care..................................... 47
Flushing power unit......................... 48
Cleaning the outboard motor .......... 49
Checking painted surface of
motor............................................. 49
Periodic maintenance..................... 49
Replacement parts.......................... 49
Maintenance chart .......................... 50
Maintenance chart (additional)........ 51
Greasing ......................................... 52
Cleaning and adjusting spark plug.. 54
Checking fuel system...................... 54
Inspecting fuel filter ......................... 55
Cleaning fuel filter ...........................55
Inspecting idling speed ................... 56
Changing engine oil ........................57
Checking wiring and connectors ..... 58
Exhaust leakage ............................. 58
Water leakage................................. 59
Engine oil leakage........................... 59
Checking power trim and tilt
system .......................................... 59
Checking propeller .......................... 59
Removing the propeller ................... 60
Removing the propeller ................... 60
Installing the propeller ..................... 61
Installing the propeller ..................... 61
Changing gear oil ............................ 62
Cleaning fuel tank ...........................63
Inspecting and replacing anode(s) .. 64 Checking battery
(for electric start models) ..............64
Connecting the battery .................... 65
Disconnecting the battery................ 66
Checking top cowling ......................66
Coating the boat bottom.................. 66
Trouble Recovery............................ 67
Troubleshooting ............................. 67
Temporary action in emergency .... 70
Impact damage ...............................70
Replacing fuse ................................70
Power trim and tilt will not operate ..71
Starter will not operate ....................71
Emergency starting engine .............72
Treatment of submerged motor ..... 73
Procedure........................................ 73

General information

EMU25170
Identification numbers record
EMU25182
Outboard motor serial number
The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket or the upper part of the swivel bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto­len.
1. Key number
EMU25202
EC label
Engines affixed with this label conform to certain portions of the European Parliament directive relating to machinery. Refer to the label and the EC Declaration of Conformity for more details.
1. Outboard motor serial number location
EMU25190
Key number
If a main key switch is equipped with the mo­tor, the key identification number is stamped on your key as shown in the illustration. Record this number in the space provided for reference in case you need a new key.
1
ZMU02342
ZMU01696
EMU25220
Emission control information
EMU25351
SAV models
Engines affixed with the label pictured below conform to SAV (the Swiss exhaust emission regulations for Swiss inshore waters).
Approval label of emission control certif­icate
ZMU02343
YAMAHA MOTOR CO.,LTD.
Motorfamilie
Abgastypenpruf­Nummer
ZMU04492
General information
Fuel requirement label
1
1. Fuel requirement label location
EMU25370
Safety information
Before mounting or operating the outboard
motor, read this entire manual. Reading it should give you an understanding of the motor and its operation. Before operating the boat, read any own-
er’s or operator’s manuals supplied with it and all labels. Be sure you understand each item before operating.
Do not overpower the boat with this out­board motor. Overpowering the boat could result in loss of control. The rated power of the outboard should be equal to or less than the rated horsepower capacity of the boat. If the rated horsepower capacity of the boat is unknown, consult the dealer or boat manufacturer. Do not modify the outboard. Modifications
could make the motor unfit or unsafe to
ZMU04875
ZMU04494
2
General information
use.
Never operate after drinking alcohol or tak­ing drugs. About 50% of all boating fatali­ties involve intoxication.
Have an approved personal flotation de­vice (PFD) on board for every occupant. It is a good idea to wear a PFD whenever boating. At a minimum, children and non­swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating condi­tions.
Gasoline is highly flammable, and its va­pors are flammable and explosive. Handle and store gasoline carefully. Make sure there are no gas fumes or leaking fuel be­fore starting the engine. This product emits exhaust gases which
contain carbon monoxide, a colorless, odorless gas which may cause brain dam­age or death when inhaled. Symptoms in­clude nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilat­ed. Avoid blocking exhaust outlets.
Check throttle, shift, and steering for prop­er operation before starting the engine. Attach the engine stop switch lanyard to a
secure place on your clothing, or your arm or leg while operating. If you accidentally leave the helm, the lanyard will pull from the switch, stopping the engine.
Know the marine laws and regulations where you will be boating - and obey them.
Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.
Tell someone where you are going: leave a Float Plan with a responsible person. Be sure to cancel the Float Plan when you re­turn.
Use common sense and good judgment
when boating. Know your abilities, and be sure you understand how your boat han­dles under the different boating conditions you may encounter. Operate within your limits, and the limits of your boat. Always operate at safe speeds, and keep a careful watch for obstacles and other traffic.
Always watch carefully for swimmers dur­ing the engine operation.
Stay away from swimming areas.
When a swimmer is in the water near you shift into neutral and shut off the engine.
EMU25380
Important labels
EMU25395
Warning labels
ZMU01989
EMU25401
Label
EWM01260
WARNING
Be sure shift control is in neutral before starting engine. (except 2HP)
Do not touch or remove electrical parts when starting or during operation.
Keep hands, hair, and clothes away from flywheel and other rotating parts while engine is running.
EMU25431
Label
EWM01300
WARNING
This engine is equipped with a neutral
3
General information
starting device.
The engine will not start unless the shift control is in neutral position.
EMU25464
Caution labels
ZMU01987
EMU25472
Label
ECM01190
CAUTION:
Transport and store the engine only as shown. Otherwise, engine damage could result from Leaking oil.
EMU25540
Fueling instructions
EWM00010
WARNING
GASOLINE AND ITS VAPORS ARE HIGH­LY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and keep
away from sparks, flames, or other sources of ignition. Stop engine before refueling.
Refuel in a well-ventilated area. Refuel
portable fuel tanks off the boat. Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with dry rags. Do not overfill the fuel tank.
Tighten the filler cap securely after re-
fueling. If you should swallow some gasoline,
inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention.
If any gasoline spills onto your skin, im­mediately wash with soap and water. Change clothing if gasoline spills on it.
Touch the fuel nozzle to the filler open­ing or funnel to help prevent electro­static sparks.
ECM00010
CAUTION:
Use only new clean gasoline which has been stored in clean containers and is not contaminated with water or foreign mat­ter.
EMU25580
Gasoline
Recommended gasoline:
Regular unleaded gasoline with a min­imum octane rating of 90 (Research Octane Number).
If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel.
4
General information
EMU25680
Engine oil
Recommended engine oil:
4-stroke motor oil with a combination of corresponding SAE and API as shown in the chart
Engine oil quantity (excluding oil filter):
1.0 L (1.06 US qt) (0.88 Imp.qt)
ECM01050
CAUTION:
All 4-stroke engines are shipped from the factory without engine oil.
electric system could perform poorly or be overloaded, causing electric system damage.
For electric start models, choose a battery which meets the following specifications.
EMU25720
Battery specifications
Minimum cold cranking amps (CCA/EN):
F15AE 347.0 A F15AEH 347.0 A F15AEP 347.0 A F9.9CE 347.0 A FT9.9DE 347.0 A
Minimum rated capacity (20HR/IEC):
F15AE 40.0 Ah F15AEH 40.0 Ah F15AEP 40.0 Ah F9.9CE 40.0 Ah FT9.9DE 40.0 Ah
EMU25730
Without a rectifier or Rectifier Regulator
ECM01090
CAUTION:
A battery cannot be connected to models that do not have a rectifier or Rectifier Regulator.
ZMU01710
EMU25690
Battery requirement
ECM01060
CAUTION:
Do not use a battery that does not meet the specified capacity. If a battery which does not meet specifications is used, the
5
If you wish to use a battery with the models without a rectifier or Rectifier Regulator, in­stall an optional Rectifier Regulator. Using a maintenance-free battery with the above models can shorten the life of the bat­tery significantly. Install an optional Rectifier Regulator or use accessories rated to withstand 18 volts or higher with the above models. Consult your Yamaha dealer for details on installing an optional Rectifier Regulator.
General information
EMU25741
Propeller selection
The performance of your outboard motor will be critically affected by your choice of propel­ler, as an incorrect choice could adversely affect performance and could also seriously damage the motor. Engine speed depends on the propeller size and boat load. If engine speed is too high or too low for good engine performance, this will have an adverse effect on the engine. Yamaha outboard motors are fitted with pro­pellers chosen to perform well over a range of applications, but there may be uses where a propeller with a different pitch would be more appropriate. For a greater operating load, a smaller-pitch propeller is more suit­able as it enables the correct engine speed to be maintained. Conversely, a larger-pitch propeller is more suitable for a smaller oper­ating load. Yamaha dealers stock a range of propellers, and can advise you and install a propeller on your outboard that is best suited to your ap­plication.
to reach the middle or upper half of the oper­ating range at full throttle with the maximum boat load. If operating conditions such as light boat loads then allow the engine r/min to rise above the maximum recommended range, reduce the throttle setting to maintain the engine in the proper operating range.
For instructions on propeller removal and in­stallation, see page 59.
EMU25760
Start-in-gear protection
Yamaha outboard motors affixed with the pictured label or Yamaha-approved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the en­gine.
1
x
-
123
ZMU04605
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
NOTE:
Select a propeller which will allow the engine
ZMU01713
1. Start-in-gear protection label
6

Basic components

EMU25795
Main components
NOTE:
* May not be exactly as shown; also may not be included as standard equipment on all mod­els.
F9.9C, F13.5A, F15A
10
11
12
14
13
1
19
18
9
2
17
16
8 7
3
23
22
15
20
21
6
5
1. Top cowling
2. Top cowling lock lever(s)
3. Drain screw
4. Anti-cavitation plate
5. Propeller
6. Cooling water inlet
7. Trim rod*
8. Clamp bracket
9. Steering friction screw
10. Manual starter handle*
11. Choke knob
12. Warning indicator(s)
13. Gear shift lever*
14. Tiller handle*
7
4
15. Engine stop button/Engine stop lanyard switch*
16. Transom clamp handle
17. Rope attachment
18. Tilt lock lever*
19. Flushing device*
20. Starter button*
21. Throttle friction adjuster*
22. Tilt support knob*
23. Remote control box (side mount type)*
24. Fuel tank
24
ZMU04892
FT9.9D
Basic components
10
9
8
7
6
1. Top cowling
2. Top cowling lock lever(s)
3. Drain screw
4. Anti-cavitation plate
5. Propeller
6. Cooling water inlet
7. Trim rod*
8. Steering friction screw
9. Clamp bracket
10. Tiller handle*
11. Choke knob
12. Manual starter handle*
13. Warning indicator
14. Throttle friction adjuster*
15. Engine stop button/Engine stop lanyard switch*
16. Transom clamp handle
17. Rope attachment
11
1
12
13
18
2
17
3
19
4
15 14
16
20
5
18. Tilt lock lever*
19. Remote control box (side mount type)*
20. Fuel tank
EMU25802
Fuel tank
If your model was equipped with a portable fuel tank, its function is as follows.
EWM00020
WARNING
The fuel tank supplied with this engine is its dedicated fuel reservoir and must not be used as a fuel storage container. Com­mercial users should conform to relevant licensing or approval authority regula­tions.
ZMU04891
8
Basic components
1. Air vent screw
2. Fuel gauge
3. Fuel joint
4. Fuel tank cap
4
3
1
2
ZMU01992
the tank can be filled with fuel. To remove the cap, turn it counterclockwise.
EMU25860
Air vent screw
This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.
EMU26180
Remote control
The remote control lever actuates both the shifter and the throttle. The electrical switch­es are mounted on the remote control box.
13
1. Air vent screw
2. Fuel gauge
3. Fuel joint
4. Fuel tank cap
EMU25830
42
ZMU03157
Fuel joint
This joint is used to connect the fuel line.
EMU25841
Fuel gauge
This gauge is located on either the fuel tank cap or on the fuel joint base. It shows the ap­proximate amount of fuel remaining in the tank.
EMU25850
Fuel tank cap
This cap seals the fuel tank. When removed,
1. Power trim and tilt switch
2. Remote control lever
3. Neutral interlock trigger
4. Neutral throttle lever
5. Main switch / choke switch
6. Engine stop lanyard switch
7. Throttle friction adjuster
EMU26190
Remote control lever
Moving the lever forward from the neutral po­sition engages forward gear. Pulling the le­ver back from neutral engages reverse. The engine will continue to run at idle until the le­ver is moved about 35° (a detent can be felt). Moving the lever farther opens the throttle, and the engine will begin to accelerate.
9
1. Neutral “”
2. Forward “”
3. Reverse “”
4. Shift
5. Fully closed
6. Throttle
7. Fully open
EMU26201
Neutral interlock trigger
To shift out of neutral, first pull the neutral in­terlock trigger up.
Basic components
when the remote control lever is in neutral. The remote control lever will operate only when the neutral throttle lever is in the closed position.
1. Fully open
2. Fully closed
EMU26221
Choke switch
To activate the choke system, press in the main switch while the key is turned to the “” (on) or “” (start) position. The choke system will then supply the rich fuel mixture required to start the engine. When the key is released, the choke will switch off automatically.
1. Neutral interlock trigger
EMU26211
Neutral throttle lever
To open the throttle without shifting into ei­ther forward or reverse, put the remote con­trol lever in the neutral position and lift the neutral throttle lever.
NOTE:
The neutral throttle lever will operate only
ZMU03160
EMU25911
Tiller handle
To change direction, move the tiller handle to the left or right as necessary.
10
Basic components
ZMU01997
ZMU04879
EMU25922
Gear shift lever
Pulling the gear shift lever towards you puts the engine in forward gear so that the boat moves ahead. Pushing the lever away from you puts the engine in reverse gear so that the boat moves astern.
R
3
N
2
F
1
ZMU04878
1. Forward “”
2. Neutral “”
3. Reverse “”
EMU25941
Throttle grip
The throttle grip is on the tiller handle. Turn the grip counterclockwise to increase speed and clockwise to decrease speed.
1. Forward “”
2. Neutral “”
3. Reverse “”
11
R
N
3
2
2
F
1
EMU25961
Throttle indicator
The fuel consumption curve on the throttle
ZMU01999
indicator shows the relative amount of fuel consumed for each throttle position. Choose the setting that offers the best performance
ZMU01998
and fuel economy for the desired operation.
Basic components
1
ZMU02000
1. Throttle indicator
EMU25970
Throttle friction adjuster
A friction device provides adjustable resis­tance to movement of the throttle grip or the remote control lever, and can be set accord­ing to operator preference. To increase resistance, turn the adjuster clockwise. To decrease resistance, turn the adjuster counterclockwise.
EWM00030
WARNING
Do not overtighten the friction adjuster. If there is too much resistance, it could be difficult to move throttle lever or grip, which could result in an accident.
ZMU02001
When constant speed is desired, tighten the adjuster to maintain the desired throttle set­ting.
EMU25990
Engine stop lanyard switch
The lock plate must be attached to the en­gine stop switch for the engine to run. The lanyard should be attached to a secure place on the operators clothing, or arm or leg. Should the operator fall overboard or leave the helm, the lanyard will pull out the lock plate, stopping ignition to the engine. This will prevent the boat from running away un­der power.
EWM00120
WARNING
Attach the engine stop switch lanyard
to a secure place on your clothing, or your arm or leg while operating. Do not attach the lanyard to clothing
that could tear loose. Do not route the lanyard where it could become entan­gled, preventing it from functioning. Avoid accidentally pulling the lanyard
during normal operation. Loss of en­gine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward.
12
Basic components
NOTE:
The engine cannot be started with the lock plate removed.
2
1
ZMU02003
1. Lanyard
2. Lock plate
1. Lanyard
2. Lock plate
EMU26001
Engine stop button
To open the ignition circuit and stop the en­gine, push this button.
ZMU02083
EMU26011
Choke knob for pull type
To supply the engine with the rich fuel mix­ture required to start, pull out this knob.
ZMU02355
EMU26070
Manual starter handle
To start the engine, first gently pull the han­dle out until resistance is felt. From that posi­tion, then pull the handle straight out quickly to crank the engine.
13
ZMU02005
Basic components
EMU26080
Starter button
To start the engine with the electric starter, push the starter button.
ZMU04880
EMU26090
Main switch
The main switch controls the ignition system; its operation is described below.
“”
(off)
With the main switch in the “” (off) posi- tion, the electrical circuits are off, and the key can be removed.
“”
(on)
With the main switch in the “” (on) posi- tion, the electrical circuits are on, and the key cannot be removed.
“” With the main switch in the “” (start) po- sition, the starter motor turns to start the en­gine. When the key is released, it returns automatically to the “” (on) position.
(start)
EMU26102
Power tilt switch
The power tilt system adjusts the outboard motor angle in relation to the transom. Push­ing the switch “” (up) tilts the outboard mo- tor up. Pressing the switch “” (down) tilts the outboard motor down. When the switch is released, the outboard motor will stop in its current position.
UP
DN
ZMU02811
NOTE:
For instructions on using the power tilt switch, see pages 33 and 35.
EMU26110
Steering friction adjuster
A friction device provides adjustable resis­tance to the steering mechanism, and can be set according to operator preference. An ad­juster lever is located on the bottom of the tiller handle bracket. To increase resistance, turn the lever to the left.
14
Basic components
To decrease resistance, turn the lever to the right.
EWM00040
WARNING
Do not overtighten the friction adjuster. If there is too much resistance, it could be difficult to steer, which could result in an accident.
ZMU02340
EMU26122
Steering friction adjuster
A friction device provides adjustable resis­tance to the steering mechanism, and can be set according to operator preference. An ad­justing screw or bolt is located on the swivel bracket.
counterclockwise.
EWM00040
WARNING
Do not overtighten the friction adjuster. If there is too much resistance, it could be difficult to steer, which could result in an accident.
EMU26240
Trim tab with anode
The trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force.
EWM00840
WARNING
An improperly adjusted trim tab could cause difficult steering. Always test run after the trim tab has been installed or re­placed to be sure steering is correct. Be sure you have tightened the bolt after ad­justing the trim tab.
If the boat tends to veer the left (port side), turn the trim tab rear end to the port side “A” in the figure. If the boat tends to veer the right (starboard side), turn the trim tab end to the starboard side B in the figure.
ECM00840
CAUTION:
The trim tab also serves as an anode to protect the engine from electrochemical corrosion. Never paint the trim tab as it will become ineffective as an anode.
ZMU02080
To increase resistance, turn the adjuster clockwise. To decrease resistance, turn the adjuster
15
Basic components
A
1
2
B
ZMU03097
1
ZMU02008
1. Trim tab
2. Bolt
EMU26261
Trim rod (tilt pin)
The position of the trim rod determines the minimum trim angle of the outboard motor in relation to the transom.
ZMU02007
EMU26312
Tilt lock mechanism
The tilt lock mechanism is used to prevent the outboard motor from lifting out of the wa­ter when in reverse gear.
1. Tilt lock lever
To lock it, set the tilt lock lever in the “” (lock) position. To release, push the tilt lock lever in the “” (release) position.
EMU26320
Tilt support knob
To keep the outboard motor in the tilted up position, push the tilt support knob under the swivel bracket.
ZMU04884
EMU26330
Tilt support bar
The tilt support bar keeps the outboard motor in the tilted up position.
16
Basic components
1
ZMU02078
EMU26360
Power tilt unit
This unit tilts the outboard motor up and down and is controlled with the power tilt switch.
ECM00630
CAUTION:
Do not step on or exert pressure on the power tilt motor. The power tilt unit could be damaged as a result.
1. Power tilt unit
2. Power tilt motor
EMU26372
Top cowling lock lever(s) (turn type)
To remove the engine top cowling, turn the lock lever(s) and lift off the cowling. When in­stalling the cowling, check to be sure it fits properly in the rubber seal. Then lock the cowling again by returning the lever(s) to the lock position.
ZMU02009
1. Top cowling lock lever(s)
EMU26460
Flushing device
This device is used to clean the cooling wa­ter passages of the motor using a garden hose and tap water.
NOTE:
For details on usage, see page 48.
1
ZMU04885
1. Flushing device
EMU26300
Warning indicator
If the engine develops a condition which is cause for warning, the indicator lights up. For details on how to read the warning indicator, see page 18.
17
ZMU02010
Basic components
EMU26801
Warning system
ECM00090
CAUTION:
Do not continue to operate the engine if a warning device has activated. Consult your Yamaha dealer if the problem can­not be located and corrected.
EMU26813
Overheat warning
This engine has an overheat warning device. If the engine temperature rises too high, the warning device will activate.
Activation of warning device
The engine speed will automatically de-
crease to about 2000 r/min.
The overheat warning indicator will light (if
equipped on the bottom cowling or the ta-
chometer).
The buzzer will sound (if equipped on the
tiller handle, remote control box, or main
switch panel).
If the warning system has activated, stop the engine and check the cooling water inlet for clogging.
ZMU03026
EMU30164
Low oil pressure warning
If the oil pressure drops too low, the warning device will activate. Activation of warning device
The engine speed will automatically de-
crease to about 2000 r/min. The low oil pressure warning indicator will
light.
18
Basic components
ZMU02081
The buzzer will sound (if equipped on the
tiller handle, remote control box, or main
switch panel).
ZMU02360
If the warning system has activated, stop the engine as soon as it is safe to do so. Check the oil level and add oil as needed. If the oil level is correct and the warning device does not switch off, consult your Yamaha dealer.
ECM00100
CAUTION:
Do not continue to run the engine if the low oil pressure warning indicator is on. Serious engine damage could occur.
19
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