YAMAHA E60HMHD’03 PARTS CATALOGUE 03

E60HMHD’03
A1
(69D2)
2B69D300F1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace­ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
E60HMHD’03(69D2)
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E08550070 C.D.I. MAGNETO ASSY 1
6E08555070 .ROTOR ASSY 1
6E0157230094..PULLY, STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
E60H E60HMHD
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Sserial No.
E60HMHD L 6K5 : 1000001
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for as­sembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
Color Name Abbreviation
APPLICABLE MODEL
A2
TOP COWLING A4.....................................
CYLINDER. CRANKCASE A5............................
CRANKSHAFT. PISTON A7..............................
INTAKE B1............................................
CARBURETOR B2.....................................
FUEL B4..............................................
STARTER B6..........................................
GENERATOR C2.......................................
ELECTRICAL C3.......................................
BOTTOM COWLING C5.................................
STEERING C7.........................................
CONTROL D3.........................................
BRACKET 1 D5........................................
BRACKET 2 E1........................................
UPPER CASING E3....................................
LOWER CASING. DRIVE 1 E4...........................
LOWER CASING. DRIVE 2 F1...........................
FUEL TANK F3........................................
REPAIR KIT 1 F4.......................................
REPAIR KIT 2 F6.......................................
INDEX
NUMERICAL INDEX F7.................................

CONTENTS

A3
FIG. 1 TOP COWLING CAPOT SUPERIEUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6K542610C0−4D TOP COWLING ASSY 1
CAPOT (ENS.)
2 6H342647−0094 .HOLDER, CLAMP BAND 1
.SUPPORT, SANDOW DE SERRAGE
3 6H342649−0094 .HOLDER, CLAMP BAND 1
.SUPPORT, SANDOW DE SERRAGE
4 66342662−00 .DAMPER 3
.AMORTISSEUR
5 6H342652−00 .HOOK 2
.CROCHET
6 9709506016 .BOLT 2
.BOULON
7 9299506100 .WASHER, SPRING 2
.RONDELLE, GROWER
8 9299506600 .WASHER 2
.RONDELLE
9 9026606009 .RIVET 6
.RIVET
10 6H342613−014D .MOLDING, AIR DUCT 1
.MANCHON A AIR
11 9709506016 .BOLT 4
.BOULON
12 9299506600 .WASHER 4
.RONDELLE
13 6H342615−00 .SEAL 1
.JOINT
14 6K51576100 .SEAL, RUBBER 1 1
.JOINT CAOUTCHOUC 1
15 6H3W0070−30 .GRAPHIC SET 1
.JEU DIEMBLEMES
16 6H342681−30 .MARK, COWLING 1
.ADHESIF, CAPOT
17 6H342682−30 .MARK, COWLING 1
.ADHESIF, CAPOT
18 68842677−D0 .GRAPHIC, FRONT 1 YAMAHA
.ADHESIF, AVANT
19 6H242678−30 .GRAPHIC, REAR 1
.ADHESIF, ARRIERE
E60H
A4
FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 69DW0090−011S CRANK CYLINDER ASSY 1
EMBIELLAGE CYLINDRE (ENS.)
2 69D15100−001S CRANKCASE ASSY 1
CARTER DE MOTEUR COMPLET
3 68811370−01 .CHECK VALVE ASSY 2
.CLAPET (ENS.)
4 65011370−01 .CHECK VALVE ASSY 3
.CLAPET (ENS.)
5 62414485−00 .PIPE, JOINT 5
.DURITE
6 9360812063 PIN, DOWEL 2
AXE
7 90119−10005 BOLT, WITH WASHER 8
BOULON, AVEC RONDELLE
8 90119−08M64 BOLT, WITH WASHER 6
BOULON, AVEC RONDELLE
9 9044507M44 HOSE (L250) 1
DURITE (L250)
10 9046706016 CLIP 2
JONC
11 9044507M02 HOSE (L167) 2
DURITE (L167)
12 9044507M45 HOSE (L340) 1
DURITE (L340)
13 9044507M82 HOSE (L440) 1
DURITE (L440)
14 9046706016 CLIP 8
JONC
15 90464−07M05 CLAMP 1
BRIDE
16 6H311325−01 ANODE 2
ANODE
17 6H311327−00−1S COVER, ANODE 2
COUVERCLE
18 6H311328−00 GROMMET, ANODE 2
PASSE−FIL
19 9011906023 BOLT, WITH WASHER 2
BOULON, AVEC RONDELLE
20 6K511119−01 HANGER, ENGINE 1
ANNEAU, LEVAGE
21 9010108002 BOLT 2
BOULON
22 90340−14M00 PLUG, STRAIGHT SCREW 1
PLOT, FILETE DROIT
23 9043014115 GASKET 1
JOINT
24 6H31111101−1S HEAD, CYLINDER 1 1
CULASSE
25 6H311181A1 GASKET, CYLINDER HEAD 1 1
JOINT, DE CULASSE 1
26 6H31119100−1S COVER, CYLINDER HEAD 1 1
COUVERCLE, CULASSE 1
27 6H311193A1 GASKET, HEAD COVER 1 1
JOINT, COUVERCLE DE CULASSE 1
E60H
A5
FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 9011908MA5 BOLT, WITH WASHER 13
BOULON, AVEC RONDELLE
29 9011608M69 BOLT, STUD 1
GOUJON
30 90179−08M34 NUT 1
ECROU
31 6H31241110 THERMOSTAT 1
THERMOSTAT
32 6H312413−001S COVER, THERMOSTAT 1
COUVERCLE, THERMOSTAT
33 6H312414−A1 GASKET, COVER 1
JOINT, COUVERCLE
34 9011906MA3 BOLT, WITH WASHER 2
BOULON, AVEC RONDELLE
35 6H341111011S INNER COVER, EXHAUST 1
PLAQUE, ECHAPPEMENT
36 6H341112A0 GASKET, EXHAUST INNER COVER 1
JOINT, PLAQUE D’ECHAPPEMENT
37 6H34111302−1S OUTER COVER, EXHAUST 1
COUVERCLE, ECHAPPEMENT
38 6H341114A0 GASKET, EXHAUST OUTER COVER 1
JOINT, COUVERCLE D’ECHAPPEMENT
39 9011906MA5 BOLT, WITH WASHER 16
BOULON, AVEC RONDELLE
40 66324312−01 PIPE 2 1
DURITE 2
41 9046708004 CLIP 1
JONC
42 9470200247 PLUG, SPARK (NGK BR8HS−10) 3
BOUGIE D’ALLUMAGE (NGK BR8HS10)
E60H
A6
FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6H315359−0094 HOUSING, OIL SEAL 1
LOGEMENT, BAGUE D’ETANCHEITE
2 93102−30M23 OIL SEAL 1
JOINT SPY
3 93106−18M01 OIL SEAL 1
JOINT SPY
4 93210−65M50 O−RING 1
JOINT TORIQUE
5 9709506020 BOLT 3
BOULON
6 9299506600 WASHER 3
RONDELLE
7 69D11400−00 CRANKSHAFT ASSY 1
VILEBREQUIN COMPLET
8 93311636U6 .BEARING 1
.ROULEMENT
9 93102−36M24 ..OIL SEAL 1
..JOINT SPY
10 93440−49M04 ..CIRCLIP 1
..CIRCLIP
11 93306−306V1 .BEARING 1
.ROULEMENT
12 93210−46M16 O−RING 1
JOINT TORIQUE
13 6K511631−03−95 PISTON (STD) 3
PISTON (STD)
6K51163503 PISTON (0.25MM O/S) 3 AP
PISTON (0.25MM O/S)
6K51163603 PISTON (0.50MM O/S) 3 AP
PISTON (0.50MM O/S)
14 6K51160102 PISTON RING SET (STD) 3
JEU DE SEGMENTS (STD)
6K51160112 PISTON RING SET (0.25MM O/S) 3 AP
JEU DE SEGMENTS (0.25MM O/S)
6K51160122 PISTON RING SET (0.50MM O/S) 3 AP
JEU DE SEGMENTS (0.50MM O/S)
15 6H31163300 PIN, PISTON 3
AXE, PISTON
16 6881163410 CLIP, PISTON PIN 6
AGRAFE, AXE DE PISTON
17 93603−18M09 PIN, DOWEL 84
CLAVETTE
18 9020120417 WASHER, PLATE 6
RONDELLE, PLATE
E60H
A7
FIG. 4 INTAKE ADMISSION
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6H213610−00 REED VALVE ASSY 3
CLAPET COMPLET
2 688W0004−00 .REED SET 1
.JEU DE CLAPETS
3 9788005016 SCREW, PAN HEAD 6
VIS, TETE TRONCONIQUE
4 9299005600 WASHER, PLATE 6
RONDELLE, PLATE
5 6H313641−0394 MANIFOLD 1 1
TUBULURE 1
6 6H313621−A1 GASKET, VALVE SEAT 1
JOINT, SIEGE DE CLAPET
7 6H313624−0094 PLATE,REED VALVE 1
PLAQUE DE CLAPET
8 6H313622−A1 GASKET, VALVE SEAT 1
JOINT, SIEGE DE CLAPET
9 90119−06MA3 BOLT, WITH WASHER 8
BOULON, AVEC RONDELLE
10 9709506095 BOLT 6
BOULON
11 6H314198A1 GASKET 1
JOINT
12 6H341217−00 ROD, ACCEL. LEVER 1
TIGE, LEVIER ACCELERATION
13 6H341257−00 ROD, CHOKE 2 2
TRINGLE 2, STARTER
14 66141262−02 JOINT, CHOKE LEVER 4
RACCORD, LEVIER DE STARTER
15 6H341271−00 KNOB, CHOKE 1
BOUTON DE STARTER
16 68941273−00 GROMMET 1
PASSE−FIL
17 66141262−02 JOINT, CHOKE LEVER 1
RACCORD, LEVIER DE STARTER
18 6H314413−10 STAY 1
SUPPORT
19 6H314440−02 SILENCER ASSY, INTAKE 1
SIENCIEUX D’ADMISSION
20 6H314457−01 SEAL 3
JOINT
21 9788506045 SCREW, PAN HEAD 4
VIS, A ENCOCHE
22 90209−06M05 WASHER 4
RONDELLE
23 6A18362541 MARK 5 1
ETIQUETTE 5
24 6A18362551 MARK 5 1
ETIQUETTE 5
25 6K51448800 LABEL, CAUTION 1
ETIQUETTE, RECOMMANDATION
E60H
B1
FIG. 5 CARBURETOR CARBURATEUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6K51430103 CARBURETOR ASSY 1 1
CARBURATEUR COMPLET 1
2 6K51430203 CARBURETOR ASSY 2 1
CARBURATEUR COMPLET 2
3 6K51430303 CARBURETOR ASSY 3 1
CARBURATEUR COMPLET 3
4 6H214947−02 .NOZZLE, MAIN 3
.PUITS D’AIGUILLE
5 67614943−34 .JET, MAIN (#135) 3
.GICLEUR, PRINCIPAL (#135)
6 6H414948−15 .JET, SLOW (#70) 3
.GICLEUR (#70)
7 67614966−00 .CAP 3
.CAPUCHON
8 6H314590−01 .NEEDLE VALVE ASSY 3
.POINTEAU
9 66314159−00 .CLIP 3
.JONC
10 67614186−00 .PIN, FLOAT 3
.AXE, FLOTTEUR
11 9858004008 .SCREW, PAN HEAD 3
.VIS
12 6G114985−00 .FLOAT 3
.FLOTTEUR
13 68814548−00 .PIN, FLOAT ARM 3
.AXE, BRAS DE FLOTTEUR
14 6G114984−00 .ORING 3
.JOINT TORIQUE
15 6H214980−00 .BODY, FLOAT CHAMBER 3
.CORPS, CUVE DE FLOTTEUR
16 97980−04114 .SCREW, WITH WASHER 12
.VIS, AVEC RONDELLE
17 6H314992−00 .SCREW, DRAIN 3
.BOUCHON, PURGE
18 9321004230 .O−RING 3
.JOINT TORIQUE
19 66314126−00 .GASKET 3
.JOINT
20 66314527−00 .PLATE 3
.PLAQUE
21 68814126−00 .GASKET 3
.JOINT
22 68814527−00 .PLATE 3
.PLAQUE
23 6H214527−01 .PLATE 3
.PLAQUE
24 9798005310 .SCREW, WITH WASHER 6
.VIS, AVEC RONDELLE
25 69214923−00 .SCREW, PILOT 3
.VIS, RALENTI
26 67914555−00 .SPRING 3
.RESSORT
27 6K51459200 .SCREW 2 #1,2
.VIS
E60H
B2
FIG. 5 CARBURETOR CARBURATEUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 9020105652 .WASHER, PLATE 2 #1,2
.RONDELLE, PLATE
29 63V1452300 .SCREW, STOP 1 #2
.VIS, BUTEE
30 9050110326 .SPRING, COMPRESSION 1 #2
.RESSORT, COMPRESSION
31 6H214578−00 .COLLAR 1 #3
.COLLERETTE
32 6H314578−00 .PLATE 3
.PLAQUE
33 93210−15M52 .O−RING 3
.JOINT TORIQUE
34 9321004228 .O−RING 3
.JOINT TORIQUE
35 6K51494536 .JET, AIR MAIN (#145) 3
.GICLEUR (#145)
36 6K51495021 .JET, AIR SLOW (#85) 3
.GICLEUR (#85)
E60H
B3
FIG. 6 FUEL CARBURANT
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6G124304−02 FUEL PIPE JOINT COMP. 1 1
DURITE RACCORDEMT. A ESSENCE
2 9709506025 BOLT 1
BOULON
3 9299506600 WASHER 1
RONDELLE
4 69D2431100 PIPE, FUEL 1 1
DURITE A ESSENCE
5 90465−11M10 CLAMP 2
BRIDE
6 90464−10M59 CLAMP 1
BRIDE
7 61A2456004 FILTER ASSY 1
ENS FILTRE
8 61A2452100 .CUP, FILTER 1
.CUVETTE, FILTRE
9 65L24531−01 .NUT 1
.ECROU
10 61A2456400 .ORING 1
.JOINT TORIQUE
11 61A2457701 .SPRING 1
.RESSORT
12 61A2456300 .ELEMENT, FILTER 1
.ELEMENT, FILTRE
13 61A2446900 .FLOAT, WATER LEVEL 1
.FLOTTEUR
14 65L24558−00 HOLDER, FILTER 1
SUPPORT, FILTRE
15 9709506016 BOLT 1
BOULON
16 9299506100 WASHER, SPRING 1
RONDELLE, GROWER
17 9020106068 WASHER, PLATE 1
RONDELLE, PLATE
18 69D24566−01 BRACKET, FILTER 1
SUPPORT, FILTRE
19 9709506014 BOLT 1
BOULON
20 9299506600 WASHER 1
RONDELLE
21 9709506016 BOLT 2
BOULON
22 9299506600 WASHER 2
RONDELLE
23 69D24312−00 PIPE 2 1
DURITE 2
24 90465−11M10 CLAMP 2
BRIDE
25 90465−08M83 CLAMP 1
BRIDE
26 69224410−00 FUEL PUMP ASSY 1
POMPE A ESSENCE
27 6A02441300 .BODY 2 1
.CORPS 2
E60H
B4
FIG. 6 FUEL CARBURANT
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 6922441100 .DIAPHRAGM 1
.DIAPHRAGME
29 64824434−01 .GASKET, BODY 2
.JOINT, CORPS
30 9538003600 .NUT 2
.ECROU
31 6632441100 .DIAPHRAGM 1
.DIAPHRAGME
32 64824435−02 .GASKET, BODY 2 1
.JOINT, CORPS 2
33 9850305028 .SCREW, PAN HEAD 3
.VIS
34 9299005100 .WASHER, SPRING 3
.RONDELLE, GROWER
35 6A02442101 .VALVE, CHECK 2
.SOUPAPE, RETENUE
36 6A01432500 .SCREW, PAN HEAD 2
.VIS TETE CONIQUE
37 6A02441202 .BODY 1 1
.CORPS 1
38 65024431−A0 GASKET, FUEL PUMP 1 1
JOINT 1 DE POMPE A ESSENCE
39 9709506040 BOLT 2
BOULON
40 9299506600 WASHER 2
RONDELLE
41 9044509072 HOSE (L120) 1
DURITE (L120)
42 9046708004 CLIP 2
JONC
43 68824378−00 PIPE, JOINT 4 2
DURITE RACCORDEMENT 4
44 6H324313−00 PIPE 3 1
DURITE 3
45 9044509220 HOSE 2
DURITE
46 6H324314−00 PIPE 4 1
DURITE 4
47 9046708004 CLIP 8
JONC
48 656W2810−02 TOOL KIT 1
TROUSSE A OUTILS
49 69D28199−60A0 MANUAL,OWNER’S 1 (F,S,P)
MANUEL D’UTILISATION
E60H
B5
FIG. 7 STARTER DEMARREUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 692W1571−02 STARTER ASSY 1
2 6921571100 .CASE, STARTER 1
3 64815773−00 .STAY 3 5
4 66315739−00 .WASHER, THRUST 2
5 66315713−00 .SPRING, STARTER 1
6 66315714−01 .DRUM, SHEAVE 1
7 66315764−00 .COLLAR 1 1
8 66315741−02 .PAWL, DRIVE 1
9 66315754−00 .BUSH 2 1
10 66315726−01 .WASHER, FLAT 1
11 6631574400 .CIRCLIP 1
12 66315715−00 .SPRING, FRICTION 1
13 66315716−01 .PLATE, DRIVE 1
14 66315734−01 .SPRING, RETURN 1
15 66315719−00 .WASHER, THRUST 1
16 9290306100 .WASHER, SPRING 1
17 9730306016 .BOLT 1
18 66315752−00 .ROLLER, WIRE 1
19 66315753−00 .BUSH 1
20 66315791−00 .WASHER, LOCK 1
21 9290306100 .WASHER, SPRING 1
22 9730306025 .BOLT 1
23 68915755−01 .HANDLE, STARTER 1
24 * .WIRE (L:2300MM) 1
25 6F515779−02 .COVER 1
*
CUT FROM 50M ROLLS, PART NO. 90890−44374, CUTTING LENGTH 2.3M
*
A PRELEVER SUR BOBINE 50M, REFERENCE 90890−44374, LONGUEUR DE COUPE 2.3M
DEMARREUR COMPLET
.CARTER DE DEMARREUR
.SUPPORT 3
.RONDELLE, DE BUTEE
.RESSORT DE DEMARREUR
.TAMBOUR, POULIE
.COLLERETTE 1
.CLIQUET, ENTRAINEMENT
.BAGUE 2
.RONDELLE, PLATE
.CIRCLIP
.RESSORT, PLAQUE D’ENTRAINEMT
.PLAQUE, ENTRAINEMENT
.RESSORT, RAPPEL
.RONDELLE, DE BUTEE
.RONDELLE, GROWER
.BOULON
.GALET, CABLE
.CHARBON
.RONDELLEFREIN
.RONDELLE, GROWER
.BOULON
.POIGNEE, DE DEMARREUR
.FIL (L:2300MM)
.COUVERCLE
E60H
B6
FIG. 7 STARTER DEMARREUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
26 9701308012 BOLT 3
BOULON
27 9290308100 WASHER, SPRING 3
RONDELLE, GROWER
28 9290308600 WASHER, PLATE 3
RONDELLE, PLATE
29 9011908M28 BOLT, WITH WASHER 2
BOULON, AVEC RONDELLE
30 9011908M32 BOLT, WITH WASHER 1
BOULON, AVEC RONDELLE
31 90385−12M04 BUSH 6
DOUILLE
32 9038708M05 COLLAR 3
COLLERETTE
33 6K51577100−94 STAY 1 1
SUPPORT 1
34 9701306025 BOLT 2
BOULON
35 9290306600 WASHER, PLATE 2
RONDELLE, PLATE
36 6K51577200−94 STAY 2 1
SUPPORT 2
37 9701306055 BOLT 2
BOULON
38 9290306600 WASHER, PLATE 2
RONDELLE, PLATE
39 6K51577301 STAY 3 1
SUPPORT 3
40 6K51575801−94 GUIDE, ROPE 1
GUIDE DE CABLE
41 6A08231700 DAMPER, IGNITION COIL 4
AMORTISSEUR, BOBINE D’ALLUM
42 62442542−00 PIPE 4
TUYAU
43 9011906M65 BOLT, WITH WASHER 4
BOULON, AVEC RONDELLE
44 6K51576200 SEAL, RUBBER 2 1
JOINT CAOUTCHOUC 2
45 69715789−00 DAMPER 1
AMORTISSEUR
46 6K51572300 PULLEY, STARTER 1
POULIE DE DEMARREUR
47 6K51577001 CABLE COMP., STARTER STOP 1
CABLE, BUTEE DE DEMAR
48 9709506012 BOLT 2
BOULON
49 9299506600 WASHER 2
RONDELLE
50 66315735−01 GUIDE, CAM 1
COULISSEAU
51 90506−08M23 SPRING, TENSION 1
RESSORT, TENSION
52 66315794−00 STOPPER 1
BUTEE
E60H
B7
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