YAMAHA CS50Z (JOG-RR) PARTS CATALOGUE 08

CS50Z (JOG-RR)(3D4M)

IR07-021 Nov. 01, 2007 FIG 29. GENERATOR PE2-MC-080003 Mar. 14, 2008 FIG 15. SIDE COVER

EUROPE

1G3D4-300E1

2G3D4-300E1

( )

MARCH, 14. 2008

NEWS Nº

DATE

COMMENT

CS50Z (JOG-RR)

PART S CATA L OG U E

1st edition, March 2008

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor España S.A.

is expressly prohibited.

Printed in Spain.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

BL3(*) BLACK 3 0973

BWC1(*) BLUISH WHITE COCKTAIL 1 0390

PWS1 PURPLISH WHITE SOLID 1 0206

RC2 RED COCKTAIL 2 0837

VY1 VIVID YELLOW 1 00D0

YB YAMAHA BLACK 0033

FOREWORD

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

3D4M

Colouring

Type Code

A 0973

B 0390

Colour

Code

Colour Name

BLACK 3 BL3

BLUISH WHITE COCKTAIL 1 BWC1

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

3D4M

Production

Code No.

020

030

040

050

Country

(destination)

NETHERLANDS

CZECHO

SWEDEN

UNITED KINGDOM

POLAND

SLOVENIA

UKRAINE

Model

Code

Production

Code No.

Country

(destination)

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B3

WATER PUMP ...................................................................... B4

RADIATOR & HOSE .............................................................B5

OIL PUMP .............................................................................B6

INTAKE .................................................................................B7

CARBURETOR .....................................................................B8

EXHAUST .............................................................................B9

CRANKCASE ........................................................................B10

STARTER ..............................................................................B12

CLUTCH ................................................................................B13

TRANSMISSION ...................................................................B15

CHASSIS

FRAME ..................................................................................C2

FENDER ................................................................................ C3

SIDE COVER ........................................................................C4

OIL TANK ..............................................................................C5

REAR SUSPENSION ............................................................ C6

FRONT FORK .......................................................................C7

FUEL TANK ...........................................................................C9

SEAT .....................................................................................C10

FRONT WHEEL ....................................................................C12

FRONT BRAKE CALIPER ....................................................C13

REAR WHEEL .......................................................................C14

STEERING HANDLE & CABLE ............................................ C15

FRONT MASTER CYLINDER ............................................... D2

STAND & FOOTREST .......................................................... D3

LEG SHIELD .........................................................................D4

COWLING 1 ..........................................................................D6

GENERATOR ........................................................................D7

METER ..................................................................................D8

HEADLIGHT ..........................................................................D9

TAILLIGHT ............................................................................D10

HANDLE SWITCH & LEVER ................................................D11

ELECTRICAL 1 .....................................................................D12

ELECTRICAL 2 .....................................................................D13

INDEX

NUMERICAL INDEX .............................................................M1

CONTENTS

FIG. 1 CYLINDER

REF. NO.

PART NO. DESCRIPTION

5RW–E1111–00

5BR–E1194–00

HEAD, CYLINDER 1 1

GASKET, HEAD COVER 2 1

3D4M

REMARKS

5BR–E1193–00

94700–00X12

5BR–E1311–00

5BR–E1351–00

90116–07353

90179–07381

5BR–E2410–00

98907–04010

90445–08X00

90445–08X01

4YV–E2486–00

GASKET, HEAD COVER 1 1

PLUG, SPARK 1

CYLINDER 1 1

GASKET, CYLINDER 1

BOLT, STUD 4

NUT 4

THERMOSTAT ASSY 1

SCREW, BIND 2

HOSE 1

CLIP 4

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

PART NO. DESCRIPTION

5RN–E1400–00

93310–210X4

CRANKSHAFT ASSY 1

BEARING 1

3D4M

REMARKS

90280–03X00

93306–204X7

93102–20425

93101–20138

90387–156U0

5HE–E1631–00

5HE–E1636–00

4SB–E1610–00

4SB–E1605–00

5PF–E1633–00

93450–11818

KEY, WOODRUFF 1

BEARING 2

OIL SEAL 1

COLLAR 1

PISTON (STD) 1 UR STD

PISTON (0.50MM O/S) 1 AP

PISTON RING SET (STD) 1 UR STD

PISTON RING SET (0.50MM O/S) 1 AP

PIN, PISTON 1

CIRCLIP 2

FIG. 3 WATER PUMP

REF. NO.

PART NO. DESCRIPTION

5BR–E2450–00

93603–22X00

IMPELLER SHAFT ASSY 1

PIN, DOWEL 1

3D4M

REMARKS

5BR–E2459–00

93410–08X00

5BR–E2422–00

93210–548E8

91317–05020

5BR–E2483–00

90450–22X02

90480–06874

92995–06100

93700–06811

5BR–E5421–00

93306–608Y0

90387–178S8

93101–10842

90110–06X04

GEAR, IMPELLER SHAFT 1

CIRCLIP 1

COVER, HOUSING 1

O-RING 1

BOLT 3

PIPE 3 1

HOSE CLAMP ASSY 1

GROMMET 3

WASHER, SPRING 3

NIPPLE, GREASE 3

COVER, CRANKCASE 2 1

BEARING 2

COLLAR 1

OIL SEAL 1

BOLT, HEXAGON SOCKET HEAD 3

FIG. 4 RADIATOR & HOSE

REF. NO.

PART NO. DESCRIPTION

5RW–E2460–00

9580M–06016

RADIATOR ASSY 1

BOLT, FLANGE 2

3D4M

REMARKS

90480–20X00

5RW–E243A–00

90450–18X00

5RW–E243E–00

90450–25X00

5RW–E243F–00

90450–22X01

5RW–F1871–00

5RW–E2567–00

90119–06X02

5RW–F1646–00

GROMMET 1

HOSE 1 1

HOSE CLAMP ASSY 2

HOSE 2 1

HOSE CLAMP ASSY 2

HOSE,3 1

HOSE CLAMP ASSY 2

TANK, RECOVERY 1

CAP, WATER 1

BOLT, WITH WASHER 2

BAND 1

FIG. 5 OIL PUMP

REF. NO.

PART NO. DESCRIPTION

5RW–E3100–00

1YU–13185–00

OIL PUMP ASSY 1

.BOLT, BREATHER 1

3D4M

REMARKS

1YU–13187–00

1YU–13473–00

3AA–13124–00

1YU–13516–00

1YU–13577–00

90445–091K3

90467–08003

90445–05431

90468–02033

3VL–E3178–00

93603–12007

99009–19400

98507–05014

5DN–E3141–00

90480–13875

90480–13876

98907–05014

.GASKET, BREATHER BOLT 1

.O-RING 1

.GEAR WORM WHEEL (40T) 1

.PIN, DOWEL 1

.CLIP 1

.HOSE (L460) 1

.CLIP 2

.HOSE (L240) 1

.CLIP 1

GEAR, PUMP DRIVE 1

PIN, DOWEL 1

CIRCLIP 2

SCREW, PAN HEAD 2

COVER, PUMP CASE 1

.GROMMET 1

SCREW, BIND 2

90468–02X00

5BR–E3487–00

5RW–F1824–00

CLIP 1

GUIDE, OIL HOSE 1

PROTECTOR, HOSE 1

FIG. 6 INTAKE

REF. NO.

PART NO. DESCRIPTION

3KJ–13610–00

4CU–E3621–00

REED VALVE ASSY 1

GASKET, VALVE SEAT 1

3D4M

REMARKS

4CU–E3555–00

90110–06X03

90149–06X02

90450–32X02

90467–24X00

3WG–E4411–00

3WG–E4412–00

5RW–E4437–00

3WG–E4451–00

3WG–E4452–00

5AD–E4453–00

9770L–50525

90387–06X06

90480–12X00

9850M–06020

90201–06815

5RW–E3545–00

MANIFOLD, INTAKE 1

BOLT, HEXAGON SOCKET HEAD 2

SCREW 2

HOSE CLAMP ASSY 1

CLIP 1

CASE, AIR CLEANER 1 1

CAP, CLEANER CASE 1 1

DUCT 1

ELEMENT, AIR CLEANER 1

SEAL 1

JOINT, AIR CLEANER 1 1

SCREW, TAPPING 3

COLLAR 2

GROMMET 2

SCREW, PAN HEAD 2

WASHER, PLATE 2

HOSE 1 1

90464–50X05

CLAMP 1

FIG. 7 CARBURETOR

REF. NO.

PART NO. DESCRIPTION

5RW–E4G01–01

5EU–E4205–00

CARBURETOR ASSY 1 1

.CAP, STARTER 1

3D4M

REMARKS

5RN–E4G0A–00

5EU–E4005–00

5EU–E4216–20

5EU–E4243–00

5SB–E4G92–00

5EU–E4386–00

5SB–E4G85–00

5EU–E4216–10

5EU–E4384–00

5RN–E4G81–01

5EU–E4216–00

5RN–E4G68–10

5EU–E4198–00

5EU–E4331–00

5RN–E4G12–30

5EU–E414H–00

.STARTER SET 1

.RING, SEAL 1

.SCREW 2

.PLATE 1

.VALVE, NEEDLE 1

.PIN, FLOAT 1

.FLOAT 1

.SCREW 1

.GASKET, FLOAT CHAMBER 1

.BODY, FLOAT CHAMBER 1

.SCREW 2

.SCREW 1

.DIAPHRAGM ASSY 2 1

.GASKET 1

.SPRING, THROTTLE VALVE 1

.VALVE,THROTTLE 1 1

.HOSE 1

5EU–E4103–00

5EU–E4104–00

5EU–E4341–00

5SB–E4G43–31

5EU–E4396–00

.THROTTLE SCREW SET 1

.AIR SCREW SET 1

.NOZZLE, MAIN 1

.JET, MAIN 1

.PIPE 1

FIG. 8 EXHAUST

REF. NO.

PART NO. DESCRIPTION

1P9–E4610–10

4MJ–E4445–00

EXHAUST PIPE ASSY 1 1

.GROMMET 1

3D4M

REMARKS

5EU–E4779–00

5PE–E4729–00

90480–11X00

90387–06X08

5PE–E4747–01

90154–06808

3WG–E4766–00

90201–06X00

3WG–E4766–10

5AD–E4613–00

90149–06X04

9581M–08020

9581M–08030

5RW–E4881–10

90467–16X00

5RN–E4803–00

9850M–06012

.COLLAR 1

EMBLEM, PROTECTOR 1

GROMMET 2

COLLAR 2

DAMPER, MUFFLER 1

SCREW, BINDING 2

WASHER, PROTECTOR 2

WASHER, PLATE 2

WASHER, PROTECTOR 2

GASKET, EXHAUST PIPE 1

SCREW 2

BOLT, FLANGE 1

HOSE, BEND 1 1

CLIP 2

AIR INDUCTION SYSTEM ASSY 1

SCREW, PAN HEAD 2

5RW–E4987–00

90467–16X00

5RJ–E4806–00

90167–04X00

HOSE 1

CLIP 2

AIR FILTER 1

SCREW, TAPPING 2

FIG. 9 CRANKCASE

REF. NO.

PART NO. DESCRIPTION

5AD–E5150–00

4X6–F2216–00

CRANKCASE ASSY 1

BUSH, REAR SHOCK ABSORBER 1

3D4M

REMARKS

93306–003YA

3VL–E5371–00

90446–13311

99530–12016

90110–06X06

4CU–E5317–00

99009–17400

3VL–E5421–00

3VL–E5461–00

99530–10014

90110–06X06

90110–06X03

5BR–E5411–00

5AD–E5451–00

3VL–E5659–00

99530–10014

90110–06X04

BEARING 2

BREATHER 1

HOSE 1

PIN, DOWEL 2

BOLT, HEXAGON SOCKET HEAD 6

SPACER, ENGINE MOUNT 1

CIRCLIP 2

COVER, CRANKCASE 2 1

GASKET, CRANKCASE COVER 2 1

PIN, DOWEL 2

BOLT, HEXAGON SOCKET HEAD 2

BOLT, HEXAGON SOCKET HEAD 4

COVER, CRANKCASE 1 1

GASKET, CRANKCASE COVER 1 1

SHAFT 1

PIN, DOWEL 2

BOLT, HEXAGON SOCKET HEAD 9

90110–06X06

90110–06X07

3VL–E5363–00

93210–14X01

90105–08X04

90430–08X00

3VL–E5128–00

90110–06X21

BOLT, HEXAGON SOCKET HEAD 2

BOLT, HEXAGON SOCKET HEAD 1

PLUG, OIL 1

O-RING 1

BOLT, FLANGE 1

GASKET 1

HOLDER 1

BOLT, HEXAGON SOCKET HEAD 1

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YAMAHA CS50Z (JOG-RR) PARTS CATALOGUE 08

Specifications and Main Features

Frequently Asked Questions

User Manual