Yamaha Bulldog BT1100 User Manual

USO E MANUTENZIONE
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
MANUAL DEL PROPIETARIO
BT1100
5JN-F8199-A0
EAU03338
INTRODUCTION
As the owner of a BT1100, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your BT1100. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safe­guard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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WARNING
CAUTION:
NOTE A NOTE provides key information to make procedures easier or clearer.
NOTE:
This manual should be considered a permanent part of this motorcycle and should remain with it even if
the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual
contains the most current product information available at the time of printing, there may be minor dis­crepancies between your motorcycle and this manual. If you have any questions concerning this manu­al, please consult your Yamaha dealer.
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
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IMPORTANT MANUAL INFORMATION
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
0
EW000002
EAUBOOOO
BT1100
OWNER’S MANUAL
2001 by Belgarda S.p.A.
1st edition, july 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Belgarda S.p.A.
is expressly prohibited.
Printed in Italy.
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TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY
DESCRIPTION
INSTRUMENT AND CONTROL FUNCTIONS
PRE-OPERATION CHECKS
OPERATION AND IMPORTANT RIDING POINTS
PERIODIC MAINTENANCE AND MINOR REPAIR
MOTORCYCLE CARE AND STORAGE
SPECIFICATIONS
CONSUMER INFORMATION
INDEX
1
2
3
4
5
6
7
8
9
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GIVE SAFETY THE RIGHT OF WAY
Give safety the right of way ................................................................ 1-1
1
GIVE SAFETY THE RIGHT OF WAY
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Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. Howev­er, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of
1
physics.
Regular care and maintenance are essential for preserving value and operating condition of your motorcycle. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Motorcycle riders––more than car drivers––must always be at their mental and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective wear, however, should not en­courage carelessness. Although full-coverage helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely, pre­dictably and defensively––avoiding all dangers, including those caused by others.
Enjoy your ride!
1-1
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DESCRIPTION
Left view................................................................................................2-1
Right view ............................................................................................2-2
Controls and instruments ......................................................................2-3
2
DESCRIPTION
Left view
2
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1 2
3
456
1. Starter (choke) lever (page 3-12)
2. Storage compartment (page 3-14)
3. Tool kit (page 6-1)
4. Spring preload adjusting ring (shock absorber assembly) (page 3-15)
5. Shift pedal (page 3-10)
6. Engine oil level window (page 6-6)
2-1
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Right view
DESCRIPTION
7 8 9 10
2
12 11
7. Fuse box (page 6-28)
8. Battery (page 6-26)
9. Helmet holders (page 3-14)
10. Air filter element (page 6-10)
11. Engine oil filter element (page 6-6)
12. Brake pedal (page 3-10)
2-2
DESCRIPTION
Controls and instruments
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2
3 4 5 6 721
12
14
0
0
1
00
160
80
1
80
60
20
0
40
22
0
5
20
4
6
3
7
2
k
m /
h
1
0
8
1. Clutch lever (page 3-9)
2. Left handlebar switches (page 3-8)
3. Instruments and warning lights (page 3-2)
4. Main switch and steering lock (page 3-1)
5. Right handlebar switches (page 3-9)
6. Throttle grip (page 6-13)
7. Front brake lever (page 3-10)
8. Fuel tank cap (page 3-11)
2-3
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INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock .................................................................... 3-1
Indicator and warning lights ................................................................ 3-2
Speedometer unit ................................................................................ 3-3
Tachometer ........................................................................................ 3-6
Self-diagnosis device .......................................................................... 3-6
Anti-theft alarm (optional) .................................................................... 3-8
Handlebar switches ............................................................................ 3-8
Clutch lever ........................................................................................ 3-9
Shift pedal ........................................................................................ 3-10
Brake lever ........................................................................................ 3-10
Brake pedal ...................................................................................... 3-10
Fuel tank cap .................................................................................... 3-11
Fuel .................................................................................................. 3-11
Fuel tank breather hose .................................................................... 3-12
Starter (choke) lever ........................................................................ 3-12
Seat .................................................................................................. 3-13
Helmet holders .................................................................................. 3-14
Storage compartment ...................................................................... 3-14
Adjusting the front fork ...................................................................... 3-15
Adjusting the shock absorber assembly .......................................... 3-15
Sidestand .......................................................................................... 3-16
Ignition circuit cut-off system ............................................................ 3-17
3
INSTRUMENT AND CONTROL FUNCTIONS
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PUSH
LOCK
3
P
Main switch/steering lock
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
I ON
All electrical systems are supplied with power, and the engine can be started. The key cannot be removed.
OFF
B
All electrical systems are off. The key can be removed.
OFF
ON
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EAU00036
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Lock
Bloccare Sbloccare
(push)
OFF (Premere)
LOCK
LOCK
D
The steering is locked, and all electrical systems are off. The key can be removed.
To lock the steering
1. Turn the handlebars all the way to the left.
2. Push the key in from the sition, and then turn it to while still pushing it.
3. Remove the key.
To unlock the steering Push the key in, and then turn it to (OFF) while still pushing it.
Unlock
LOCK
(push)
(Premere)
OFF
(OFF) po-
B
(LOCK)
D
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B
12
1. Push
2. Turn
WARNING
Never turn the key to B(OFF) or (LOCK) while the motorcycle is mov­ing, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motorcycle is stopped before turning the key to (LOCK).
0
B
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(OFF) or
D
D
3-1
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INSTRUMENT AND CONTROL FUNCTIONS
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F (Parking)
The steering is locked, and the taillight and auxiliary light are on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to
CAUTION:
Do not use the parking position for an extended length of time, otherwise the battery may discharge.
F ”.
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34 51 2
K
yy
1
N
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120
140
100
km/h
160
180
200
220
5
4
6
3
7
2
1
0
80
60
40
20
1. Oil level warning light v
2. Turn signal indicator light
3. Neutral indicator light “N”
4. High beam indicator light
5. Fuel level warning light
Indicator and warning lights
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Oil level warning light v
This warning light comes on when the en­gine oil level is low. The electrical circuit of the warning light can be checked according to the following procedure.
1. Turn the key to ing light should come on for a few seconds.
I” (ON). The warn-
2. If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
NOTE:
Even if the oil level is sufficient, the warn­ing light may flicker when riding on a slope or during sudden acceleration or decelera­tion, but this is not a malfunction.
NOTE:
This model is equipped with a self-diagno­sis device for the oil level warning light cir­cuit. (See page 3-6 for an explanation of the self-diagnosis device).
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Turn signal indicator light yy
This indicator light flashes when the turn signal switch is pushed to the left or right.
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Neutral indicator light “N”
This indicator light comes on when the transmission is in the neutral position.
3
3-2
INSTRUMENT AND CONTROL FUNCTIONS
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High beam indicator light 1
This indicator light comes on when the high beam of the headlight is switched on.
Fuel level warning light K
This warning light comes on when the fuel level drops below approximately 5.8 L.
3
When this occurs, refuel as soon as possi­ble. The electrical circuit of the warning light can be checked according to the following procedure.
1. Turn the key to
2. If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
NOTE:
This model is equipped with a self-diagno­sis device for the fuel level warning light circuit. (See page 3-6 for an explanation of the self-diagnosis device).
I” (ON).
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EAUB0002
43
1
2
5
1. Speedometer set to km/h
2. Tachometer
3. Odometer/ tripmeter/ fuel reserve tripmeter/ clock display
4. SET button
5. RESET button
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Speedometer unit
The speedometer unit is equipped with the following:
a speedometer (which shows riding
speed)
a tachometer (which shows engine
r/min)
an odometer (which shows the total
distance traveled)
54
1
2
3
6
1. Speedometer set to km/h
2. Speedometer set to mph
3. Tachometer
4. Odometer/ tripmeter/ fuel reserve tripmeter/ clock display
5. SET button
6. RESET button
two tripmeters (which show the dis-
tance traveled since they were last set to zero) a fuel reserve tripmeter (which shows
the distance traveled on the fuel re­serve) an oil change indicator (which is dis-
played when the oil needs to be changed) a clock.
3-3
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INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
Depending on the market where the motorcycle is sold, the speedometer can be set to either mph or km/h. When the speedometer is set to mph, the odometer counts in miles (1 mile = 1.61 km).
Odometer and tripmeter modes
Pushing the SET button switches the dis­play between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order: ODO 6 TRIP 1 6 TRIP 2 6 ODO When the fuel warning light comes on, the display will automatically change to the fu­el reserve tripmeter mode TRIP F and start counting the distance traveled from that point. In that case, pushing the SET button switches the display between the various tripmeter and odometer modes in the following order: TRIP F 6 TRIP 1 6 TRIP 2 6 ODO 6 TRIP F To reset a tripmeter, select it by pushing the SET button, and then push the “RE- SET button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling several kilometers.
Oil change indicator
At the initial 1,000 km (620 mi) and every 10,000 km (6,200 mi) thereafter, the mes­sage OIL CHANGE appears in the dis­play for a few seconds when the key is turned to ON, to indicate that the engine oil should be changed. After changing the engine oil, reset the oil change indicator. If the engine oil is changed before the oil change indicator appears in the display (i.e. before the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next peri­odic oil change to be indicated at the cor­rect time.
NOTE:
When the message OIL CHANGE appears in the display, be sure to change the engine oil as soon as possible. In addi­tion to these kilometer-based oil changes, be sure to have a Yamaha dealer perform the annual checks specified in the period­ic maintenance and lubrication chart on page 6-2.
3
3-4
INSTRUMENT AND CONTROL FUNCTIONS
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To reset the periodic maintenance and lu­brication indicator:
1. Turn the key to
2. Push the RESET button and hold it down while turning the key to (ON).
(OFF).
B
3
Clock mode
NOTE:
The clock can only be set while the speedometer unit is in the odometer mode.
I
To set the clock:
1. Turn the key to
2. Push the RESET button and SET button together for at least two sec­onds.
3. When the hour digits start flashing, push the RESET button to set the hours (between 1 and 12).
I” (ON).
4. Push the SET button, and the first of the two minute digits will start flash­ing.
5. Push the RESET button to set the first minute digit (between 0 and 5).
6. Push the SET button, and the sec­ond of the two minute digits will start flashing.
7. Push the RESET button to set the second minute digit (between 0 and 9).
8. Push the SET button, and then re­lease it to start the clock.
3-5
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INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
The clock can only be set when the motor­cycle is stopped. The clock does not auto­matically adjust for Daylight Saving Time. Therefore, when the time changes from Standard Time to Daylight Saving Time (and vice versa), the clock must be set manually.
2
1
1. Tachometer
2. Red zone
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Tachometer
The electric tachometer allows the rider to monitor the engine speed and keep it with­in the ideal power range.
EC000003
CAUTION:
Do not operate the engine in the tachometer red zone. Red zone: 6,400 r/min and above.
EAUB0004
Self-diagnosis device
NOTE:
When the key is turned to tachometer and speedometer needles should move to the maximum, then back to zero. In addition, the oil level warning light and fuel level warning light should come on for a few seconds, then go off. If the tachometer or speedometer needle does not move as described or either of the warning lights does not come on, have a Yamaha dealer check the electrical cir­cuits.
This model is equipped with a self-diagno­sis device for the following electrical cir­cuits:
speedometer
tachometer
oil level warning light
throttle position sensor
speed sensor.
I (ON), the
3
3-6
INSTRUMENT AND CONTROL FUNCTIONS
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If any of the above circuits are defective, the tachometer will repeatedly display the following error code:
0 r/min (for 3 seconds)
3
Circuit-specific number of r/min
for 2.5 seconds (see the table below).
Current engine speed for 3 seconds
Use the chart below to identify the faulty electrical circuit.
Specific Faulty electrical
r/min circuit
3,000 r/min Throttle position
sensor
4,000 r/min Speed sensor
If the tachometer displays such an error code, note the circuit-specific number of r/min, and then have a Yamaha dealer check the motorcycle.
CAUTION:
EC000004
When the tachometer displays an error code, the motorcycle should be checked as soon as possible in order to avoid engine damage.
3-7
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INSTRUMENT AND CONTROL FUNCTIONS
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Anti-theft alarm (optional)
This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information.
3
2
1
1. Turn signal switch yy
2. Pass switch
3. Dimmer switch
4. Horn switch o
1
2
/ 1
4
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Handlebar switches
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Turn signal switch yy
To signal a right-hand turn, push this switch to push this switch to the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.
. To signal a left-hand turn,
ŸŸ
. When released,
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Pass switch 1
Press this switch to flash the headlight.
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Dimmer switch 2 / 1
Set this switch to and to
2 for the low beam.
1 for the high beam
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Horn switch o
Press this switch to sound the horn.
3
3-8
INSTRUMENT AND CONTROL FUNCTIONS
Light switch G/E/H
1
3
1. Engine stop switch I/B
2. Light switch
3. Start switch
Engine stop switch I/B”
Set this switch to engine. Set this switch to engine in case of an emergency, such as when the motorcycle overturns or when the throttle cable is stuck.
G/
/H
E
J
I before starting the
to stop the
B
2
3
EAU03890
Set this switch to iliary light, meter lighting and taillight. Set the switch to also. Set the switch to lights.
Start switch J
Push this switch to crank the engine with the starter.
CAUTION:
See page 5-1 for starting instructions prior to starting the engine.
G to turn on the aux-
to turn on the headlight
E
H to turn off all the
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EAU03898
1
EAU00143
1. Clutch lever
EC000005
EAU00152
Clutch lever
The clutch lever is located at the left han­dlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To en­gage the clutch, release the lever. The lever should be pulled rapidly and re­leased slowly for smooth clutch operation. The clutch lever is equipped with a clutch switch, which is part of the ignition circuit cut-off system. (See page 3-18 for an ex­planation of the ignition circuit cut-off sys­tem).
3-9
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INSTRUMENT AND CONTROL FUNCTIONS
2
3
1
4
1
3
1. Shift pedal 1. Brake lever
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Shift pedal
The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle.
2. Position adjusting dial
3. Arrow mark
Brake lever
The brake lever is located at the right han­dlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake lever is equipped with a position adjusting dial. To adjust the distance be­tween the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate set­ting on the adjusting dial is aligned with the arrow mark on the brake lever.
1
3-10
2
1. Brake pedal
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1
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3
Brake pedal
The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
INSTRUMENT AND CONTROL FUNCTIONS
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1
2
3
1. Lock cover
2. Open
Fuel tank cap
To open the fuel tank cap
Open the fuel tank cap lock cover, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be opened.
EAU02935
To close the fuel tank cap
1. Push the fuel tank cap into position with the key inserted in the lock.
2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.
NOTE:
The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not prop­erly closed and locked.
WARNING
0
EWA00025
Make sure that the fuel tank cap is properly closed before riding.
1
2
1. Fuel tank filler tube
2. Fuel level
EAU03753
Fuel
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
WARNING
0
Do not overfill the fuel tank, other­wise it may overflow when the fuel warms up and expands.
Avoid spilling fuel on the hot engine.
EW000130
3-11
INSTRUMENT AND CONTROL FUNCTIONS
EAU00185
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.
CAUTION:
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NOTE:
If knocking (or pinging) occurs, use gaso­line of a different brand or with a higher octane grade.
Recommended fuel:
Regular unleaded gasoline with a research octane number of 91 or higher
Fuel tank capacity:
Total amount:
20 L
Reserve amount:
5.8 L
1. Fuel tank breather hose
EAU02955
Fuel tank breather hose
Before operating the motorcycle: Check the fuel tank breather hose connec­tion. Check the fuel tank breather hose for cracks or damage, and replace it if dam­aged. Make sure that the end of the fuel tank breather hose is not blocked, and clean it if necessary.
EAU03839
Starter (choke) lever
Starting a cold engine requires a richer air­fuel mixture, which is supplied by the starter (choke). Move the lever in direction b to turn on the starter (choke). Move the lever in direction a to turn off the starter (choke).
1. Starter (choke) lever
3-12
3
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1
1
b
a
INSTRUMENT AND CONTROL FUNCTIONS
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CAUTION:
Do not use the starter (choke) for more than 3 minutes as the exeaust pipe may discolor from excessive heat. In addi­tion, extended use of the starter (choke) will cause afterburning. If this occurs, turn off the starter (choke).
3
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1
1. Open 1. Projection
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Seat
To remove the seat
1. Insert the key into the seat lock, and then turn it clockwise.
2. Pull the seat off.
2. Seat holder
To install the seat
1. Insert the projections on the front of the seat into the seat holders as shown.
2. Push the rear of the seat down to lock it in place.
3. Remove the key.
NOTE:
Make sure that the seat is properly secured before riding.
1
2
3-13
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INSTRUMENT AND CONTROL FUNCTIONS
1
1. Helmet holders
EAUB0005
Helmet holders
The helmet holders are located under the seat. Each of the two helmet-holding ca­bles provided can be used to secure a hel­met to either helmet holder
To secure a helmet to a helmet holder
1. Remove the seat. (See page 3-13 for removal and installation procedures).
2. Pass the helmet holding cable through the buckle on the helmet strap as shown, and then hook the cable loop over the helmet holder.
3. Install the seat.
2
1. Storage compartment
2. Yamaha U-LOCK
WARNING
Never ride with a helmet attached to a helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.
0
1
EWA00015
EAUB0006
Storage compartment
The storage compartment is located under the seat. (See page 3-13 for seat removal and installation procedures). This storage compartment is designed to hold a genuine Yamaha U-LOCK. (Other locks may not fit).
1
3
1. Tool kit compartment
The tool kit is located at the back of the storage compartment and held in place with a strap. When storing the owners manual or other documents in the storage compartment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the motorcycle, be careful not to let any water enter the storage compartment.
3-14
INSTRUMENT AND CONTROL FUNCTIONS
a
b
3
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A
2
1
1. Spring preload adjusting bolt 1. Setting
EAU00285
Adjusting the front fork
This front fork is equipped with spring pre­load adjusting bolts.
WARNING
0
Always adjust both fork legs equally, otherwise poor handling and loss of
EW000035
2. Front fork cap bolt
crease the spring preload and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction b.
NOTE:
Align the appropriate groove on the adjust­ing mechanism with the top of the front fork cap bolt.
stability may result.
Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in direction a. To de-
Setting 1 2 3 4 5 6 7
Minimum (soft) Standard Maximum (hard)
3-15
1. Spring preload adjusting nut
2. Locknut
EAUB0007
Adjusting the shock absorber assembly
This shock absorber assembly is equipped with a spring preload adjusting nut.
EC000015
CAUTION:
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
Adjust the spring preload as follows.
1. Loosen the locknut.
2. To increase the spring preload and thereby harden the suspension, turn the adjusting nut in direction a. To
INSTRUMENT AND CONTROL FUNCTIONS
decrease the spring preload and thereby soften the suspension, turn the adjusting nut in direction b.
NOTE:
Use the special wrench included in the owner’s tool kit to make the adjustment. The spring preload setting is determined by measuring distance A, shown in the illustration. The longer distance A is, the higher the spring preload; the shorter dis­tance A is, the lower the spring preload. With each complete turn of the adjusting nut, distance Achanges by 1.5 mm.
3. Tighten the locknut to the specified torque.
Always have a Yamaha dealer ser­vice the shock absorber.
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Sidestand
The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright.
NOTE:
The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See fur­ther down for an explanation of the ignition circuit cut-off system).
3-16
3
Spring preload:
Minimum (soft):
Distance A= 170 mm
Standard:
Distance A= 162 mm
Maximum (hard):
Distance A= 154 mm
Tightening torque:
Locknut:
45 Nm (4.5 m•kg)
EAU00315
WARNING
0
This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the fol­lowing information before handling the shock absorber. The manufacturer can­not be held responsible for property damage or personal injury that may result from improper handling.
Do not tamper with or attempt to
open the gas cylinder.
Do not subject the shock absorber
to an open flame or other high heat sources, otherwise it may explode due to excessive gas pressure.
Do not deform or damage the gas
cylinder in any way, as this will result in poor damping perfor­mance.
EAU00027
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