YAMAHA 4AC’03, 4BC’03, 5C ’03 PARTS CATALOGUE 03

4AC’03
(6E02)
4BC’03 5C ’03
(66P1)
(6E32)
2B6E0300F1
A1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace­ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E08550070 C.D.I. MAGNETO ASSY 1
6E08555070 .ROTOR ASSY 1
6E0157230094..PULLY, STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
4AC 4ACMH
5C 5CMH
4BC 4BCMH
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Serial No.
4ACMH S/L 6E0K : 1000001
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for as­sembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
Color Name Abbreviation
APPLICABLE MODEL
4BCMH S/L 6E3K : 1000001 5CMH S/L 6E3K : 1000001
A2
TOP COWLING A4.....................................
CYLINDER. CRANKCASE A5............................
INTAKE B1............................................
STARTER B3..........................................
GENERATOR B5.......................................
ELECTRICAL B6.......................................
BOTTOM COWLING B7.................................
CONTROL C2.........................................
UPPER CASING . BRACKET C4.........................
LOWER CASING. DRIVE C7.............................
FUEL TANK D3........................................
REPAIR KIT D4........................................
INDEX
NUMERICAL INDEX D6.................................

CONTENTS

A3
FIG. 1 TOP COWLING CAPOT SUPERIEUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6E04261040−4D TOP COWLING ASSY 1 1
CAPOT (ENS.)
6E34261040−4D TOP COWLING ASSY 1
CAPOT (ENS.)
2 6E04261500 .SEAL 1 1 1
.JOINT
3 6E04264701 .HOLDER, CLAMP BAND 1 1 1
.SUPPORT, SANDOW DE SERRAGE
4 6E04265102 .HOOK 1 1 1
.CROCHET
5 9026604M00 .RIVET 4 4 4
.RIVET
6 6E0W007014 .GRAPHIC SET 1 1 1
.JEU DIEMBLEMES
7 6E04267720 .GRAPHIC, FRONT 1 1
.ADHESIF, AVANT
6E34267720 .GRAPHIC, FRONT 1
.ADHESIF, AVANT
8 6E04267812 .GRAPHIC, REAR 1 1
.ADHESIF, ARRIERE
6E34267812 .GRAPHIC, REAR 1
.ADHESIF, ARRIERE
9 6E04419111 .INDICATOR, SHIFT 1 1 1
.ETIQUETTE, EMBRAYAGE
10 656W2810−02 TOOL KIT 1 1 1
TROUSSE A OUTILS
11 6A1−28199−7L−A0 MANUAL,OWNER’S 1 1 1 UR (E,F,S)
MANUEL D’UTILISATION
6A1281997L−B0 MANUAL,OWNER’S 1 1 1 UR (D,NL,I)
MANUEL D’UTILISATION
12 6A1281998M−A0 MANUAL,OWNER’S 1 1 1 UR (DK,P,GR)
MANUEL D’UTILISATION
6A1281998M−B0 MANUAL,OWNER’S 1 1 1 UR (N,S,SS)
MANUEL D’UTILISATION
4AC5C4BC
A4
FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6E0W009004−1S CRANK CYLINDER ASSY 1
EMBIELLAGE CYLINDRE (ENS.)
6E3W009004−1S CRANK CYLINDER ASSY 1 1
EMBIELLAGE CYLINDRE (ENS.)
2 6E01510001−1S CRANKCASE ASSY 1
CARTER DE MOTEUR COMPLET
6E31510002−1S CRANKCASE ASSY 1 1
CARTER DE MOTEUR COMPLET
3 65011370−01 .CHECK VALVE ASSY 3 3 3
.CLAPET (ENS.)
4 62414485−00 .PIPE, JOINT 1 1 1
.DURITE
5 6E51137201 .NIPPLE, HOSE 1 1 1
.RACCORD, TUYAU
6 9360612019 PIN, DOWEL 2 2 2
GOUPILLE
7 90105−06M16 BOLT, FLANGE 4 4 4
BOULON
8 90105−06M17 BOLT, FLANGE 2 2 2
BOULON
9 6E02437800 PIPE, JOINT 4 1 1 1
DURITE RACCORDEMENT 4
10 9046706016 CLIP 5 5 5
JONC
11 90445−07M00 HOSE (L100) 1 1 1
DURITE (L100)
12 9044507M28 HOSE (L70) 1 1 1
DURITE (L70)
13 9044507M32 HOSE (L120) 1 1 1
DURITE (L120)
14 9044507M28 HOSE (L70) 1 1 1
DURITE (L70)
15 9046706016 CLIP 2 2 2
JONC
16 6E01539603−5B HOUSING, OIL SEAL 1 1 1
LOGEMENT DE JOINT SPY
17 93210−31MJ5 O−RING 1 1 1
JOINT TORIQUE
18 93101−10M25 OIL SEAL 1 1 1
JOINT SPY
19 9709506016 BOLT 1 1 1
BOULON
20 9299506600 WASHER 1 1 1
RONDELLE
21 6E01119101−1S COVER, CYLINDER HEAD 1 1
COUVERCLE, CULASSE 1
6E311191−011S COVER, CYLINDER HEAD 1 1 1
COUVERCLE, CULASSE 1
22 6E011193A1 GASKET, HEAD COVER 1 1
JOINT, COUVERCLE DE CULASSE 1
6E311193−A1 GASKET, HEAD COVER 1 1 1
JOINT, COUVERCLE DE CULASSE 1
23 9010506039 BOLT, FLANGE 4 4 4
BOULON
4AC5C4BC
A5
FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
24 6E04111101−1S INNER COVER, EXHAUST 1
PLAQUE, ECHAPPEMENT
6E341111011S INNER COVER, EXHAUST 1 1
PLAQUE, ECHAPPEMENT
25 6E041112A1 GASKET, EXHAUST INNER COVER 1
JOINT, PLAQUE D’ECHAPPEMENT
6E341112A1 GASKET, EXHAUST INNER COVER 1 1
JOINT, PLAQUE D’ECHAPPEMENT
26 6E04111301−1S OUTER COVER, EXHAUST 1
COUVERCLE, ECHAPPEMENT
6E341113011S OUTER COVER, EXHAUST 1 1
COUVERCLE, ECHAPPEMENT
27 6E041114A1 GASKET, EXHAUST OUTER COVER 1
JOINT, COUVERCLE D’ECHAPPEMENT
6E341114A1 GASKET, EXHAUST OUTER COVER 1 1
JOINT, COUVERCLE D’ECHAPPEMENT
28 9010506037 BOLT, FLANGE 7
BOULON
9010506037 BOLT, FLANGE 8 8
BOULON
29 9010506035 BOLT, FLANGE 1
BOULON
30 9010506039 BOLT, FLANGE 1 1 1
BOULON
31 6E011400−00 CRANKSHAFT ASSY 1
VILEBREQUIN COMPLET
6E311400−00 CRANKSHAFT ASSY 1 1
VILEBREQUIN COMPLET
32 6E011412−00 .CRANK 1 1
.MASSOLOTTE DE VILEBREQUIN 1
6E311412−00 .CRANK 1 1 1
.MASSOLOTTE DE VILEBREQUIN 1
33 6E011422−00 .CRANK 2 1
.MASSOLOTTE DE VILEBREQUIN 2
6E311422−00 .CRANK 2 1 1
.MASSOLOTTE DE VILEBREQUIN 2
34 6G11168100 .PIN, CRANK 1 1 1 1
.MANETON, VILEBREQUIN 1
35 93306204U0 .BEARING 2 2 2
.ROULEMENT
36 93310−418V1 .BEARING 1 1 1
.ROULEMENT
37 6E01165101 .ROD, CONNECTING 1 1 1
.BIELLE NUE
38 90209−18112 .WASHER 2 2 2
.RONDELLE
39 93101−20M29 OIL SEAL 1 1 1
JOINT SPY
40 90201−32M48 WASHER, PLATE 1 1 1
RONDELLE, PLATE
41 6E011631−00−98 PISTON (STD) 1
PISTON (STD)
6E311631−00−98 PISTON (STD) 1 1
PISTON (STD)
4AC5C4BC
A6
FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
42 6G11161000 PISTON RING SET (STD) 1
JEU DE SEGMENTS (STD)
6J11161000 PISTON RING SET (STD) 1 1
JEU DE SEGMENTS (STD)
43 93310−112V0 BEARING 1 1 1
ROULEMENT
44 6G11163300 PIN, PISTON 1 1 1
AXE, PISTON
45 9345013022 CIRCLIP 2 2 2
CIRCLIP
46 6E51241101 THERMOSTAT 1 1 1
THERMOSTAT
47 6E045113A1 GASKET, UPPER CASING 1 1 1
JOINT, TUBE D’ARBRE
48 90468−07M02 CLIP 1 1 1
JONC
49 9470200272 PLUG, SPARK (NGK BR7HS) 1 1 1
BOUGIE D’ALLUMAGE (NGK BR7HS)
4AC5C4BC
A7
FIG. 3 INTAKE ADMISSION
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6E01361000 REED VALVE ASSY 1 1 1
CLAPET COMPLET
2 6E0W000400 .REED SET 1 1 1
.JEU DE CLAPETS
3 6E013621A2 GASKET, VALVE SEAT 1 1 1
JOINT, SIEGE DE CLAPET
4 9589506016 BOLT, FLANGE 2 2 2
BOULON
5 6E01430105 CARBURETOR ASSY 1 1
CARBURATEUR COMPLET 1
6E31430105 CARBURETOR ASSY 1 1 1
CARBURATEUR COMPLET 1
6 6E01438102 .BODY, FLOAT CHAMBER 1 1 1
.CORPS, CUVE DE FLOTTEUR
7 6E01438400 .GASKET, FLOAT CHAMBER 1 1 1
.JOINT, CUVE DE FLOTTEUR
8 97980−04116 .SCREW, WITH WASHER 4 4 4
.VIS, AVEC RONDELLE
9 9789005006 .SCREW, PAN HEAD 1 1 1
.VIS, CRUCIFORME
10 64614198−01 .GASKET 1 1 1
.JOINT
11 6E7−14385−01 .FLOAT 1 1 1
.FLOTTEUR
12 64714386−00 .PIN, FLOAT 1 1 1
.AXE, FLOTTEUR
13 6E01434101 .NOZZLE, MAIN 1
.PUITS D’AIGUILLE
6E31434102 .NOZZLE, MAIN 1 1
.PUITS D’AIGUILLE
14 64814343−40 .JET, MAIN (# 80) 1 1 1
.GICLEUR, PRINCIPAL (# 80)
15 6F514392−00 .VALVE, NEEDLE 1 1 1
.POINTEAU
16 6E01415700 .COVER, PLATE 1 1 1
.COUVERCLE
17 6E01422700 .GASKET 1 1 1
.JOINT
18 9789004007 .SCREW, PAN HEAD 4 4 4
.VIS, CRUCIFORME
19 64714323−00 .SCREW, AIR ADJUSTING 1 1 1
.VIS DE DOSEUR D’AIR
20 64614212−01 .SPRING, PILOT ADJUSTING 2 2 2
.RESSORT, VIS DE RALENTI
21 66414321−01 .SCREW, THROTTLE 1 1 1
.VIS, ACCELERATEUR
22 64814342−23 .JET, PILOT (# 46) 1
.GICLEUR, RALENTI (# 46)
64814342−26 .JET, PILOT (# 52) 1 1
.GICLEUR, RALENTI (# 52)
23 64714326−00 .SCREW, GUIDE 1 1 1
.GUIDE DE VIS
24 9798004120 .SCREW, WITH WASHER 4 4 4
.VIS, AVEC RONDELLE
4AC5C4BC
B1
FIG. 3 INTAKE ADMISSION
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
25 6E02441300 .COVER 1 1 1
.CAPUCHON
26 6E02447100 .DIAPHRAGM 1 1 1
.DIAPHRAGME
27 6E02443500 .GASKET, BODY 2 1 1 1
.JOINT, CORPS 2
28 6E02441200 .BODY 1 1 1 1
.CORPS 1
29 6E02442300 .SPRING, DIAPHRAGM 1 1 1
.RESSORT, DIAPHRAGME
30 6E01434600 .PLATE 1 1 1
.PLAQUE
31 6E02441100 .DIAPHRAGM 1 1 1
.DIAPHRAGME
32 6E02443400 .GASKET, BODY 1 1 1
.JOINT, CORPS
33 6E01415900 .CLIP 1 1 1
.JONC
34 6E014198A0 GASKET 1 1 1
JOINT
35 9538006700 NUT 2 2 2
ECROU
36 9299506600 WASHER 2 2 2
RONDELLE
37 6E01441700 COVER 1 1 1 1
COUVERCLE 1
38 6E01441800 COVER 2 1 1 1
COUVERCLE 2
39 9788005025 SCREW, PAN HEAD 2 2 2
VIS, TETE TRONCONIQUE
40 9299005600 WASHER, PLATE 2 2 2
RONDELLE, PLATE
41 9778040720 SCREW, TAPPING 1 1 1
VIS, TETE BOMBEE
42 6E04125600 ROD, CHOKE 1 1 1 1
TRINGLE 1, STARTER
43 6E04127100 KNOB, CHOKE 1 1 1
BOUTON DE STARTER
44 6E04127200 KNOB, CHOKE 1 1 1
CONTRE ECROU
45 90202−12M16 WASHER, PLATE 1 1 1
RONDELLE, PLATE
46 66141262−02 JOINT, CHOKE LEVER 1 1 1
RACCORD, LEVIER DE STARTER
47 9562706325 BOLT, STUD 1 1 1
GOUJON
48 9011606M08 BOLT, STUD 1 1 1
GOUJON
4AC5C4BC
B2
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