Read this manual carefully before operating this outboard motor. Keep this
manual onboard in a waterproof bag when boating. This manual should stay
with the outboard motor if it is sold.
Page 3
Important manual information
WARNING
NOTICE
TIP:
TIP:
EMU25107
To the owner
Thank you for selecting a Yamaha outboard
motor. This Owner’s Manual contains information needed for proper operation, maintenance and care. A thorough understanding
of these simple instructions will help you obtain maximum enjoyment from your new
Yamaha. If you have any question about the
operation or maintenance of your outboard
motor, please consult a Yamaha dealer.
In this Owner’s Manual particularly important
information is distinguished in the following
ways.
: This is the safety alert symbol. It is
used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
EWM00781
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
ECM00701
A NOTICE indicates special precautions
that must be taken to avoid damage to the
outboard motor or other property.
there is any question concerning this manual, please consult your Yamaha dealer.
To ensure long product life, Yamaha recommends that you use the product and perform
the specified periodic inspections and maintenance by correctly following the instructions in the owner’s manual. Any damage
resulting from neglect of these instructions is
not covered by warranty.
Some countries have laws or regulations restricting users from taking the product out of
the country where it was purchased, and it
may be impossible to register the product in
the destination country. Additionally, the warranty may not apply in certain regions. When
planning to take the product to another country, consult the dealer where the product was
purchased for further information.
If the product was purchased used, please
consult your closest dealer for customer reregistration, and to be eligible for the specified services.
The 40VEO, 40VMHO, 50HETO, 50HMHO
and the standard accessories are used as a
base for the explanations and illustrations in
this manual. Therefore some items may not
apply to every model.
EMU25121
A TIP provides key information to make procedures easier or clearer.
Yamaha continually seeks advancements in
product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing, there may be minor discrepancies
between your machine and this manual. If
People can be injured or killed if they come
in contact with the propeller. The propeller
can keep moving even when the motor is in
neutral, and sharp edges of the propeller can
cut even when stationary.
● Stop the engine when a person is in the
water near you.
● Keep people out of reach of the propeller,
even when the engine is off.
EMU33630
Rotating parts
Hands, feet, hair, jewelry, clothing, PFD
straps, etc. can become entangled with internal rotating parts of the engine, resulting in
serious injury or death.
Keep the top cowling in place whenever possible. Do not remove or replace the cowling
with the engine running.
Only operate the engine with the cowling removed according to the specific instructions
in the manual. Keep hands, feet, hair, jewelry, clothing, PFD straps, etc. away from any
exposed moving parts.
EMU33640
Hot parts
During and after operation, engine parts are
hot enough to cause burns. Avoid touching
any parts under the top cowling until the engine has cooled.
EMU33650
Electric shock
Do not touch any electrical parts while starting or operating the engine. They can cause
shock or electrocution.
EMU33660
Power trim and tilt
Body parts can be crushed between the mo-
tor and the clamp bracket when the motor is
trimmed or tilted. Keep body parts out of this
area at all times. Be sure no one is in this
area before operating the power trim and tilt
mechanism.
The power trim and tilt switches operate
even when the main switch is off. Keep people be away from the switches whenever
working around the motor.
Never get under the lower unit while it is tilted, even when the tilt support lever is locked.
Severe injury could occur if the outboard motor accidentally falls.
EMU33671
Engine shut-off cord (lanyard)
Attach the engine shut-off cord so that the
engine stops if the operator falls overboard
or leaves the helm. This prevents the boat
from running away under power and leaving
people stranded, or running over people or
objects.
Always attach the engine shut-off cord to a
secure place on your clothing or your arm or
leg while operating. Do not remove it to leave
the helm while the boat is moving. Do not attach the cord to clothing that could tear
loose, or route the cord where it could become entangled, preventing it from functioning.
Do not route the cord where it is likely to be
accidentally pulled out. If the cord is pulled
during operation, the engine will shut off and
you will lose most steering control. The boat
could slow rapidly, throwing people and objects forward.
EMU33810
Gasoline
Gasoline and its vapors are highly flammable and explosive. Always, refuel ac-
cording to the procedure on page 44 to
reduce the risk of fire and explosion.
1
Page 8
Safety information
EMU33820
Gasoline exposure and spills
Take care not to spill gasoline. If gasoline
spills, wipe it up immediately with dry rags.
Dispose of rags properly.
If any gasoline spills onto your skin, immediately wash with soap and water. Change
clothing if gasoline spills on it.
If you swallow gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get
immediate medical attention. Never siphon
fuel by mouth.
EMU33900
Carbon monoxide
This product emits exhaust gases which contain carbon monoxide, a colorless, odorless
gas which may cause brain damage or death
when inhaled. Symptoms include nausea,
dizziness, and drowsiness. Keep cockpit and
cabin areas well ventilated. Avoid blocking
exhaust outlets.
EMU33780
Modifications
Do not attempt to modify this outboard motor. Modifications to your outboard motor
may reduce safety and reliability, and render
the outboard unsafe or illegal to use.
EMU33740
Boating safety
This section includes a few of the many important safety precautions that you should
follow when boating.
EMU33710
Alcohol and drugs
Never operate after drinking alcohol or taking
drugs. Intoxication is one of the most common factors contributing to boating fatalities.
EMU33720
Personal flotation devices
Have an approved personal flotation device
(PFD) on board for every occupant. Yamaha
recommends that you must wear a PFD
whenever boating. At a minimum, children
and non-swimmers should always wear
PFDs, and everyone should wear PFDs
when there are potentially hazardous boating conditions.
EMU33731
People in the water
Always watch carefully for people in the water, such as swimmers, skiers, or divers,
whenever the engine is running. When
someone is in the water near the boat, shift
into neutral and stop the engine.
Stay away from swimming areas. Swimmers
can be hard to see.
The propeller can keep moving even when
the motor is in neutral. Stop the engine when
a person is in the water near you.
EMU33751
Passengers
Consult your boat manufacturer’s instructions for details about appropriate passenger
locations in your boat and be sure all passengers are positioned properly before accelerating and when operating above an idle
speed. Standing or sitting in non-designated
locations may result in being thrown either
overboard or within the boat due to waves,
wakes, or sudden changes in speed or direction. Even when people are positioned properly, alert your passengers if you must make
any unusual maneuver. Always avoid jumping waves or wakes.
EMU33760
Overloading
Do not overload the boat. Consult the boat
capacity plate or boat manufacturer for maximum weight and number of passengers. Be
sure that weight is properly distributed according to the boat manufacturers instructions. Overloading or incorrect weight
distribution can compromise the boats handling and lead to an accident, capsizing or
2
Page 9
Safety information
ZMU06025
swamping.
EMU33772
Avoid collisions
Scan constantly for people, objects, and other boats. Be alert for conditions that limit your
visibility or block your vision of others.
Operate defensively at safe speeds and
keep a safe distance away from people, objects, and other boats.
● Do not follow directly behind other boats or
waterskiers.
● Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or understand where you are going.
● Avoid areas with submerged objects or
shallow water.
● Ride within your limits and avoid aggres-
sive maneuvers to reduce the risk of loss
of control, ejection, and collision.
● Take early action to avoid collisions. Re-
member, boats do not have brakes, and
stopping the engine or reducing throttle
can reduce the ability to steer. If you are
not sure that you can stop in time before
hitting an obstacle, apply throttle and turn
in another direction.
EMU33790
Weather
Stay informed about the weather. Check
weather forecasts before boating. Avoid
boating in hazardous weather.
EMU33880
Passenger training
Make sure at least one other passenger is
trained to operate the boat in the event of an
emergency.
EMU33890
Boating safety publications
Be informed about boating safety. Additional
publications and information can be obtained
from many boating organizations.
EMU33600
Laws and regulations
Know the marine laws and regulations where
you will be boating- and obey them. Several
sets of rules prevail according to geographic
location, but all are basically the same as the
International Rules of the Road.
3
Page 10
General information
1
ZMU02931
EMU25171
Identification numbers record
EMU25183
Outboard motor serial number
The outboard motor serial number is
stamped on the label attached to the port
side of the clamp bracket.
Record your outboard motor serial number in
the spaces provided to assist you in ordering
spare parts from your Yamaha dealer or for
reference in case your outboard motor is stolen.
1. Outboard motor serial number location
EMU25191
Key number
If a main key switch is equipped with the motor, the key identification number is stamped
on your key as shown in the illustration.
Record this number in the space provided for
reference in case you need a new key.
1. Key number
EMU37290
EC Declaration of Conformity
(DoC)
This outboard motor conforms to certain portions of the European Parliament directive
relating to machinery.
Each conformed outboard motor accompanied with EC DoC.EC DoC contains the following information;
● Name of Engine Manufacture
● Model name
● Product code of model (Approved model
code)
● Code of conformed directives
EMU25203
CE Marking
Outboard motors affixed with this “CE”marking conform with the directives of; 98/37/EC,
94/25/EC - 2003/44/EC and 2004/108/EC.
4
Page 11
1. CE marking location
1
ZMU04889
ZMU06040
General information
5
Page 12
General information
ZMU07315
3
2
1
EMU33522
Read manuals and labels
Before operating or working on this outboard motor:
● Read this manual.
● Read any manuals supplied with the boat.
● Read all labels on the outboard motor and the boat.
If you need any additional information, contact your Yamaha dealer.
EMU33832
Warning labels
If these labels are damaged or missing, contact your Yamaha dealer for replacements.
40V, 50H
6
Page 13
General information
WARNING
WARNING
WARNING
ZMU05706
1
2
3
EMU33912
Contents of labels
The above warning labels mean as follows.
1
EWM01691
Emergency starting does not have startin-gear protection. Ensure shift control is
in neutral before starting engine.
2
EWM01681
● Keep hands, hair, and clothing away
from rotating parts while the engine is
running.
● Do not touch or remove electrical parts
when starting or during operation.
3
EWM01671
● Read Owner’s Manuals and labels.
● Wear an approved personal flotation
device (PFD).
● Attach engine shut-off cord (lanyard) to
your PFD, arm, or leg so the engine
stops if you accidentally leave the
helm, which could prevent a runaway
boat.
7
Page 14
General information
ZMU05696
ZMU05664
ZMU05665
ZMU05666
ZMU05667
ZMU05668
EMU33843
Symbols
The following symbols mean as follows.
Notice/Warning
Read Owner’s Manual
Electrical hazard
Remote control lever/gear shift lever operating direction, dual direction
Engine start/ Engine cranking
Hazard caused by continuous rotation
8
Page 15
Specifications and requirements
TIP:
EMU31480
Specifications
“(AL)” stated in the specification data below
represents the numerical value for the aluminum propeller installed.
Likewise, “(SUS)” represents the value for
stainless steel propeller installed and “(PL)”
for plastic propeller installed.
40VEO Remote control
40VMHO Tiller handle
50HETO Remote control
50HMHO Tiller handle
Starting system:
40VEO Electric starter
40VMHO Manual starter
50HETO Electric starter
50HMHO Manual starter
3
9
Page 16
Specifications and requirements
WARNING
Starting carburetion system:
40VEO Prime start
40VMHO Choke valve
50HETO Prime start
50HMHO Choke valve
Min. cold cranking amps (CCA/EN):
40VEO 347.0 A
50HETO 347.0 A
Min. rated capacity (20HR/IEC):
40VEO 40.0 Ah
50HETO 40.0 Ah
Alternator output:
40VMHO 80 W
50HMHO 80 W
Maximum generator output:
40VEO 6 A
50HETO 6 A
Drive unit:
Gear positions:
Forward-neutral-reverse
Gear ratio:
1.85 (24/13)
Trim and tilt system:
40VEO Manual tilt
40VMHO Manual tilt
50HETO Power trim and tilt
50HMHO Manual tilt
Propeller mark:
G
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Min. research octane:
40VEO 90
40VMHO 90
Fuel tank capacity:
24 L (6.34 US gal, 5.28 Imp.gal),
25 L (6.60 US gal, 5.50 Imp.gal)
Recommended engine oil:
YAMALUBE 2-stroke outboard motor
oil
Recommended engine oil:
TC-W3
Lubrication:
Oil injection
Engine oil tank capacity:
1.5 L (1.59 US qt, 1.32 Imp.qt)
Recommended gear oil:
Hypoid gear oil SAE#90
Gear oil quantity:
0.430 L (0.455 US qt, 0.378 Imp.qt)
Tightening torque for engine:
Spark plug:
25.0 Nm (2.55 kgf-m, 18.4 ft-lb)
Propeller nut:
39.0 Nm (3.98 kgf-m, 28.8 ft-lb)
Noise and vibration level:
Operator sound pressure level (ICOMIA
39/94 and 40/94):
40VEO 89.5 dB(A)
40VMHO 89.5 dB(A)
Sound power level (ICOMIA 39/94 and
40/94):
40VEO 97.4 dB(A)
40VMHO 97.4 dB(A)
Vibration on tiller handle (ICOMIA 38/94):
40VEO Vibration on tiller handle is
under 2.5 m/s
2
40VMHO Vibration on tiller handle is
under 2.5 m/s
EMU33554
2
Installation requirements
EMU33564
Boat horsepower rating
EWM01560
Overpowering a boat can cause severe
instability.
Before installing the outboard motor(s), confirm that the total horsepower of your outboard motor(s) does not exceed the boats
maximum horsepower rating. See the boat’s
10
Page 17
Specifications and requirements
WARNING
WARNING
capacity plate or contact the manufacturer.
EMU33571
Mounting motor
EWM01570
● Improper mounting of the outboard mo-
tor could result in hazardous conditions such as poor handling, loss of
control, or fire hazards.
● Because the motor is very heavy, spe-
cial equipment and training is required
to mount it safely.
Your dealer or other person experienced in
proper rigging should mount the motor using
correct equipment and complete rigging instructions. For further information, see page
33.
EMU33581
Remote control requirements
EWM01580
● If the engine starts in gear, the boat can
move suddenly and unexpectedly, possibly causing a collision or throwing
passengers overboard.
● If the engine ever starts in gear, the
start-in-gear protection device is not
working correctly and you should discontinue using the outboard. Contact
your Yamaha dealer.
The remote control unit must be equipped
with a start-in-gear protection device(s). This
device prevents the engine from starting unless it is in neutral.
EMU25694
Battery requirements
EMU25721
Battery specifications
Minimum cold cranking amps (CCA/EN):
40VEO 347.0 A
50HETO 347.0 A
Minimum rated capacity (20HR/IEC):
40VEO 40.0 Ah
50HETO 40.0 Ah
The engine cannot be started if battery voltage is too low.
EMU36290
Mounting battery
Mount the battery holder securely in a dry,
well-ventilated, vibration-free location in the
boat. WARNING! Do not put flammable
items, or loose heavy or metal objects in
the same compartment as the battery.
Fire, explosion or sparks could result.
[EWM01820]
EMU36300
Multiple batteries
To connect multiple batteries, such as for
multiple engine configurations or for an accessory battery, consult your Yamaha dealer
about battery selection and correct wiring.
EMU34194
Propeller selection
Next to selecting an outboard motor, selecting the right propeller is one of the most important purchasing decisions a boater can
make. The type, size, and design of your propeller have a direct impact on acceleration,
top speed, fuel economy, and even engine
life. Yamaha designs and manufactures propellers for every Yamaha outboard motor
and every application.
Your outboard motor came with a Yamaha
propeller selected to perform well over a
range of applications, but there may be uses
11
Page 18
Specifications and requirements
ZMU04606
-
x
123
ZMU04607
-
x
123
where a different propeller would be more
appropriate.
Your Yamaha dealer can help you select the
right propeller for your boating needs. Select
a propeller that will allow the engine to reach
the middle or upper half of the operating
range at full throttle with the maximum boatload. Generally, select a larger pitch propeller for a smaller operating load and a smaller
pitch propeller for a heavier load. If you carry
loads that vary widely, select the propeller
that lets the engine run in the proper range
for your maximum load but remember that
you may need to reduce your throttle setting
to stay within the recommended engine
speed range when carrying lighter loads.
To check the propeller, see page 71.
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
EMU25770
Start-in-gear protection
Yamaha outboard motors or Yamaha-approved remote control units are equipped
with start-in-gear protection device(s). This
feature permits the engine to be started only
when it is in neutral. Always select neutral
before starting the engine.
EMU25651
Engine oil requirements
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
12
Recommended engine oil:
YAMALUBE 2-stroke outboard motor
oil
If the recommended engine oil is not available, another 2-stroke engine oil with an
NMMA-certified TC-W3 rating may be used.
EMU36360
Fuel requirements
EMU36802
Gasoline
Use a good quality gasoline that meets the
minimum octane rating. If knocking or pinging occurs, use a different brand of gasoline
or premium unleaded fuel.
Page 19
Specifications and requirements
NOTICE
Recommended gasoline:
Regular unleaded gasoline with a minimum octane rating of 90 (Research
Octane Number).
ECM01981
● Do not use leaded gasoline. Leaded
gasoline can seriously damage the engine.
● Avoid getting water and contaminants
in the fuel tank. Contaminated fuel can
cause poor performance or engine
damage. Use only fresh gasoline that
has been stored in clean containers.
EMU36880
Muddy or acidic water
Yamaha strongly recommends that you have
your dealer install the optional chromiumplated water pump kit if you use the outboard
motor in muddy or acidic water conditions.
However, depending on the model it might
not be required.
EMU36330
Anti-fouling paint
A clean hull improves boat performance. The
boat bottom should be kept as clean of marine growth as possible. If necessary, the
boat bottom can be coated with an anti-fouling paint approved for your area to inhibit
marine growth.
Do not use anti-fouling paint which includes
copper or graphite. These paints can cause
more rapid engine corrosion.
EMU36341
Motor disposal requirements
Never illegally discard (dump) the motor.
Yamaha recommends consulting the dealer
about discarding the motor.
EMU36352
Emergency equipment
Keep the following items onboard in case
there is trouble with the outboard motor.
● A tool kit with assorted screwdrivers, pli-
ers, wrenches (including metric sizes), and
electrical tape.
● Waterproof flashlight with extra batteries.
● An extra engine shut-off cord (lanyard)
with clip.
● Spare parts, such as an extra set of spark
plugs.
Consult your Yamaha dealer for details.
13
Page 20
Components
TIP:
17
2
3
4
5
6
7
16
8
9
10
11
12
13
14
15
ZMU03344
2
1
EMU2579V
Components diagram
* May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer).
40VMHO, 50HMHO
1. Manual starter handle
2. Tiller handle*
3. Choke knob
4. Alert indicator
5. Tilt lock lever
6. Clamp screw
7. Trim rod
8. Cooling water inlet
9. Propeller
10. Trim tab (anode)
11. Anti-cavitation plate
12. Anode
13. Tilt support lever
14. Clamp bracket
15. Top cowling
14
16. Fuel tank*
17. Engine shut-off switch
Page 21
40VEO
7
8
9
10
11
12
13
14
1
15
16
2
3
4
5
6
ZMU06642
1. Oil tank filler cap
2. Alert indicator(s)
3. Tilt lock lever
4. Clamp screw
5. Trim rod
6. Battery cable
7. Propeller
8. Cooling water inlet
9. Trim tab (anode)
10. Anti-cavitation plate
11. Anode
12. Tilt support lever
13. Clamp bracket
14. Top cowling
15. Remote control box (side mount type)*
16. Fuel tank*
Components
15
Page 22
Components
WARNING
113
141516
17
2
3
4
6
5
7
8
4
9
10
11
12
ZMU06643
50HETO
1. Oil tank filler cap
2. Alert indicator(s)
3. Battery cable
4. Anode(s)
5. Propeller
6. Cooling water inlet
7. Trim tab (anode)
8. Anti-cavitation plate
9. Trim rod
10. Clamp bracket
11. Tilt support lever
12. Top cowling
13. Remote control box (side mount type)*
14. Trim meter*
15. Tachometer*
16. Digital tachometer*
17. Fuel tank*
EMU25802
Fuel tank
If your model was equipped with a portable
16
fuel tank, its function is as follows.
EWM00020
The fuel tank supplied with this engine is
its dedicated fuel reservoir and must not
be used as a fuel storage container. Commercial users should conform to relevant
licensing or approval authority regulations.
Page 23
1. Fuel joint
ZMU02284
3
1
4
2
ZMU03157
13
42
2. Fuel gauge
3. Fuel tank cap
4. Air vent screw
1. Fuel joint
2. Fuel gauge
3. Fuel tank cap
4. Air vent screw
EMU25830
Fuel joint
This joint is used to connect the fuel line.
EMU25841
Fuel gauge
This gauge is located on either the fuel tank
cap or on the fuel joint base. It shows the approximate amount of fuel remaining in the
tank.
EMU25850
Fuel tank cap
This cap seals the fuel tank. When removed,
Components
the tank can be filled with fuel. To remove the
cap, turn it counterclockwise.
EMU25860
Air vent screw
This screw is on the fuel tank cap. To loosen
the screw, turn it counterclockwise.
EMU26181
Remote control box
The remote control lever actuates both the
shifter and the throttle. The electrical switches are mounted on the remote control box.
1. Power trim and tilt switch
2. Remote control lever
3. Neutral interlock trigger
4. Neutral throttle lever
5. Main switch
6. Engine shut-off switch
7. Throttle friction adjuster
EMU26190
Remote control lever
Moving the lever forward from the neutral position engages forward gear. Pulling the lever back from neutral engages reverse. The
engine will continue to run at idle until the lever is moved about 35 (a detent can be felt).
Moving the lever farther opens the throttle,
and the engine will begin to accelerate.
17
Page 24
Components
TIP:
1. Neutral “ ”
2. Forward “ ”
3. Reverse “ ”
4. Shift
5. Fully closed
6. Throttle
7. Fully open
EMU26201
Neutral interlock trigger
To shift out of neutral, first pull the neutral interlock trigger up.
1. Neutral interlock trigger
EMU26212
Neutral throttle lever
To open the throttle without shifting into either forward or reverse, put the remote control lever in the neutral position and lift the
neutral throttle lever.
1. Fully open
2. Fully closed
The neutral throttle lever will operate only
when the remote control lever is in neutral.
The remote control lever will operate only
when the neutral throttle lever is in the closed
position.
EMU25912
Tiller handle
To change direction, move the tiller handle to
the left or right as necessary.
EMU25923
Gear shift lever
Move the gear shift lever forward to engage
the forward gear or rearward to engage the
reverse gear.
18
Page 25
Components
ZMU03095
1. Forward “ ”
2. Neutral “ ”
3. Reverse “ ”
EMU25941
Throttle grip
The throttle grip is on the tiller handle. Turn
the grip counterclockwise to increase speed
and clockwise to decrease speed.
EMU25961
Throttle indicator
The fuel consumption curve on the throttle
indicator shows the relative amount of fuel
consumed for each throttle position. Choose
the setting that offers the best performance
and fuel economy for the desired operation.
1. Throttle indicator
EMU25976
Throttle friction adjuster
A friction device provides adjustable resistance to movement of the throttle grip or the
remote control lever, and can be set according to operator preference.
To increase resistance, turn the adjuster
clockwise. To decrease resistance, turn the
adjuster counterclockwise. WARNING! Do
not overtighten the friction adjuster. If
there is too much resistance, it could be
difficult to move the remote control lever
or throttle grip, which could result in an
accident.
[EWM00032]
19
Page 26
Components
When constant speed is desired, tighten the
adjuster to maintain the desired throttle setting.
EMU25994
Engine shut-off cord (lanyard) and
clip
The clip must be attached to the engine shutoff switch for the engine to run. The cord
should be attached to a secure place on the
operator’s clothing, or arm or leg. Should the
operator fall overboard or leave the helm, the
cord will pull out the clip, stopping ignition to
the engine. This will prevent the boat from
running away under power. WARNING! At-
tach the engine shut-off cord to a secure
place on your clothing, or your arm or leg
while operating. Do not attach the cord to
clothing that could tear loose. Do not
route the cord where it could become entangled, preventing it from functioning.
Avoid accidentally pulling the cord during normal operation. Loss of engine
power means the loss of most steering
control. Also, without engine power, the
boat could slow rapidly. This could cause
people and objects in the boat to be
thrown forward.
[EWM00122]
1. Cord
2. Clip
3. Engine shut-off switch
1. Cord
2. Clip
3. Engine shut-off switch
EMU26002
Engine stop button
The engine stop button stops the engine
when the button is pushed.
20
Page 27
Components
WARNING
ZMU03355
ZMU02942
EMU26012
Choke knob for pull type
To supply the engine with the rich fuel mixture required to start, pull out this knob.
EMU26073
Manual starter handle
The manual starter handle is used to crank
and start the engine.
EMU26091
Main switch
The main switch controls the ignition system;
its operation is described below.
● “” (off)
With the main switch in the “” (off) position, the electrical circuits are off, and the key
can be removed.
● “” (on)
With the main switch in the “” (on) position, the electrical circuits are on, and the key
cannot be removed.
● “” (start)
With the main switch in the “” (start) po-
sition, the starter motor turns to start the engine. When the key is released, it returns
automatically to the “” (on) position.
EMU26111
Steering friction adjuster
A friction device provides adjustable resistance to the steering mechanism, and can be
set according to operator preference. An adjuster lever is located on the bottom of the
tiller handle bracket.
To increase resistance, turn the lever to the
port side “A”.
To decrease resistance, turn the lever to the
starboard side “B”.
EWM00040
Do not overtighten the friction adjuster. If
there is too much resistance, it could be
difficult to steer, which could result in an
accident.
21
Page 28
Components
TIP:
WARNING
ZMU02908
● Check the tiller handle for smooth move-
ment when the lever is turned to the starboard side “B”.
● Do not apply lubricants such as grease to
the friction areas of the steering friction adjuster.
EMU26122
Steering friction adjuster
A friction device provides adjustable resistance to the steering mechanism, and can be
set according to operator preference. An adjusting screw or bolt is located on the swivel
bracket.
there is too much resistance, it could be
difficult to steer, which could result in an
accident.
EMU26143
Power trim and tilt switch on remote
control or tiller handle
The power trim and tilt system adjusts the
outboard motor angle in relation to the transom. Pressing the switch “” (up) trims the
outboard motor up, and then tilts it up. Pressing the switch “” (down) tilts the outboard
motor down and trims it down. When the
switch is released, the outboard motor will
stop in its current position.
For instructions on using the power trim and
tilt switch, see pages 52 and 55.
To increase resistance, turn the adjuster
clockwise.
To decrease resistance, turn the adjuster
counterclockwise.
EWM00040
Do not overtighten the friction adjuster. If
22
EMU26154
Power trim and tilt switch on bottom
cowling
The power trim and tilt switch is located on
the side of the bottom cowling. Pushing the
Page 29
Components
WARNING
WARNING
NOTICE
DOWN
UP
ZMU03096
A
B
ZMU03097
1
2
switch “” (up) trims the outboard motor up,
and then tilts it up. Pushing the switch “”
(down) tilts the outboard motor down and
trims it down. When the switch is released,
the outboard motor will stop in its current position.
For instructions on using the power trim and
tilt switch, see page 55.
EWM01031
Use the power trim and tilt switch located
on the bottom cowling only when the boat
is at a complete stop with the engine off.
Attempting to use this switch while the
boat is moving could increase the risk of
falling overboard and could distract the
operator, increasing the risk of collision
with another boat or an obstacle.
right or left by applying the same amount of
force.
If the boat tends to veer to the left (port side),
turn the trim tab rear end to the port side “A”
in the figure. If the boat tends to veer to the
right (starboard side), turn the trim tab end to
the starboard side “B” in the figure.
ECM00840
The trim tab also serves as an anode to
protect the engine from electrochemical
corrosion. Never paint the trim tab as it
will become ineffective as an anode.
1. Trim tab
2. Bolt
EMU26244
Trim tab with anode
EWM00840
An improperly adjusted trim tab could
cause difficult steering. Always test run
after the trim tab has been installed or replaced to be sure steering is correct. Be
sure you have tightened the bolt after adjusting the trim tab.
The trim tab should be adjusted so that the
steering control can be turned to either the
Bolt tightening torque:
18.0 Nm (1.8 kgf-m, 13 ft-lb)
EMU26262
Trim rod (tilt pin)
The position of the trim rod determines the
minimum trim angle of the outboard motor in
relation to the transom.
23
Page 30
Components
NOTICE
NOTICE
ZMU03098
1
ZMU06790
ZMU03194
ZMU03358
EMU30530
Tilt lock mechanism
The tilt lock mechanism is used to prevent
the outboard motor from lifting out of the water when in reverse gear.
1. Tilt lock lever
To lock it, set the tilt lock lever in the lock position. To release, push the tilt lock lever in
the release position.
EMU26341
Tilt support lever for power trim and
tilt model
To keep the outboard motor in the tilted up
position, lock the tilt support lever to the
clamp bracket.
ECM00660
Do not use the tilt support lever or knob
when trailering the boat. The outboard
motor could shake loose from the tilt support and fall. If the motor cannot be trailered in the normal running position, use
an additional support device to secure it
in the tilt position.
EMU30201
Tilt support lever for manual tilt
model
To keep the outboard motor in the tilted up
position, lock the tilt support lever to the
clamp bracket.
ECM00660
24
Do not use the tilt support lever or knob
when trailering the boat. The outboard
motor could shake loose from the tilt support and fall. If the motor cannot be trail-
Page 31
ered in the normal running position, use
ZMU02862
1
ZMU03361
1
1
ZMU03360
an additional support device to secure it
in the tilt position.
EMU26373
Cowling lock lever(s) (turn type)
To remove the engine top cowling, turn the
cowling lock lever(s) and lift off the cowling.
When installing the cowling, check to be sure
it fits properly in the rubber seal. Then lock
the cowling again by returning the cowling
lock lever(s) to the lock position.
1. Cowling lock lever(s)
Components
1. Alert indicator(s)
EMU26303
Alert indicator
If the engine develops a condition which is
cause for alert, the indicator lights up. For
details on how to read the alert indicator, see
page 30.
1. Alert indicator
25
Page 32
Instruments and indicators
NOTICE
NOTICE
1
ZMU03360
ZMU03361
1
ZMU03361
1
EMU36014
Indicators
EMU26291
Alert indicator for three indicators
If the engine develops a condition which is
cause for alert, the indicator on the front of
the bottom cowling lights up. The three indicators mounted on the bottom cowling also
indicate the engine oil level. For details on
how to read the alert indicators, see page 30.
1. Overheat-alert indicator
EMU37560
Oil level-alert indicator
If the oil level falls below the lower limit, this
indicator will light up. For further information,
see page 30.
ECM00030
Do not operate the engine without oil. Se-
1. Alert indicator(s)
EMU36033
Overheat-alert indicator
If the engine temperature rises too high, this
indicator will light up. For further information
on reading the indicator, see page 30.
ECM00052
rious engine damage will occur.
Do not continue to run the engine if the
overheat-alert indicator is on. Serious engine damage will occur.
26
1. Oil level-alert indicator
EMU26493
Digital tachometer
The tachometer shows the engine speed
and has the following functions.
All segments of the display will light momentarily after the main switch is turned on and
will return to normal thereafter.
Page 33
Instruments and indicators
TIP:
1
3
5
6
7
4
2
ZMU01891
ZMU01869
ZMU01870
1. Tachometer
2. Trim meter
3. Hour meter
4. Oil level indicator
5. Overheat-alert indicator
6. Set button
7. Mode button
The water separator and engine trouble-alert
indicators only operate when the engine is
equipped with the appropriate functions.
EMU36050
Tachometer
The tachometer displays engine speed in
hundreds of revolutions per minute (r/min).
For example, if the tachometer display reads
“22” then the engine speed is 2200 r/min.
EMU26621
Trim meter
This meter shows the trim angle of your outboard motor.
● Memorize the trim angles that work best
for your boat under different conditions.
Adjust the trim angle to the desired using
the power trim and tilt switch.
● If the trim angle of your motor exceeds the
trim operating range, the top segment on
the trim meter display will blink.
EMU26651
Hour meter
This meter shows the number of hours the
engine has been run. It can be set to show
the total number of hours or the number of
hours for the current trip. The display can
also be turned on and off.
To change the display format, press the
“” (mode) button. The display can show
total hours or trip hours, or turn off.
To reset the trip hours, simultaneously press
the “” (set) and “” (mode) buttons for
more than 1 second while the trip hours are
displayed. This resets the trip counter to 0
(zero).
The total number of hours the engine has
been run cannot be reset.
EMU26551
Oil level indicator (digital type)
This indicator shows the engine oil level. If
the oil level falls below the lower limit, the
27
Page 34
Instruments and indicators
NOTICE
NOTICE
NOTICE
1
ZMU01867
1
ZMU01868
ZMU04577
1
2
ZMU04580
1
alert indicator will start to blink. For further information, see page 31.
ECM00030
Do not operate the engine without oil. Serious engine damage will occur.
1. Oil level indicator
EMU26583
Overheat-alert indicator
If the engine temperature rises too high, the
alert indicator will start to blink. For further information on reading the indicator, see page
30.
ECM00052
EMU26471
Analog tachometer
This gauge shows the engine speed and has
the following functions.
1. Tachometer
2. Oil level indicator
EMU26541
Oil level indicators (three indicators)
The indicators on the gauge show the status
of the oil level. For details on how to read the
indicators, see page 43.
ECM00030
Do not operate the engine without oil. Serious engine damage will occur.
Do not continue to run the engine if the
overheat-alert indicator is on. Serious engine damage will occur.
1. Overheat-alert indicator
28
1. Oil level indicators
EMU26574
Overheat-alert indicator
If the engine temperature rises too high, this
Page 35
Instruments and indicators
NOTICE
ZMU03361
1
ZMU04581
indicator will flash. For further information on
reading the indicator, see page 30.
ECM00052
Do not continue to run the engine if the
overheat-alert indicator is on. Serious engine damage will occur.
1. Overheat-alert indicator
EMU26611
Analog trim meter
This gauge shows the trim angle of your outboard motor.
Memorize the trim angles that work best for
your boat under different conditions. Adjust
the trim angle to the desired setting with the
power trim and tilt switch.
29
Page 36
Engine control system
NOTICE
ZMU04766
ZMU03364
ZMU01757
ZMU03025
ZMU03026
EMU26803
Alert system
ECM00091
Do not continue to operate the engine if a
alert device has activated. Consult your
Yamaha dealer if the problem cannot be
located and corrected.
EMU2681C
Overheat alert
This engine has an overheat-alert device. If
the engine temperature rises too high, the
alert device will activate.
● The engine speed will automatically de-
crease to about 2000 r/min.
● The buzzer will sound (if equipped on the
tiller handle, remote control box, or main
switch panel).
● The overheat-alert indicator will light or
blink.
30
If the alert system has activated, stop the engine and check the cooling water inlets:
● Check trim angle to be sure that the cool-
ing water inlet is submerged.
● Check the cooling water inlet for clogging.
Page 37
EMU26848
TIP:
ZMU04586
ZMU03364
ZMU03363
ZMU03942
Oil level alert and oil filter clogging
alert
Oil injection models
This engine has an oil level alert system. If
the oil level falls below the lower limit, the
alert system will activate.
Activation of alert device
● Engine speed will automatically decrease
to about 2000 r/min.
Engine control system
● The oil level-alert indicator will light or
blink.
● The buzzer will sound (if equipped on the
tiller handle, remote control box, or main
switch panel).
If the alert system has been activated, stop
the engine and check for the cause.
The alert for oil filter clogging is similar to the
alerts for low oil level and overheating. To
make troubleshooting easier, check for engine overheating first, then oil level, and finally oil filter clogging.
31
Page 38
Engine control system
1
ZMU06661
1
ZMU06662
1. Oil filter
1. Oil filter
32
Page 39
EMU26902
WARNING
ZMU01760
1
Installation
The information presented in this section is
intended as reference only. It is not possible
to provide complete instructions for every
possible boat and motor combination. Proper
mounting depends in part on experience and
the specific boat and motor combination.
EWM01590
Installation
● Overpowering a boat could cause se-
vere instability. Do not install an outboard motor with more horsepower
than the maximum rating on the capacity plate of the boat. If the boat does not
have a capacity plate, consult the boat
manufacturer.
● Improper mounting of the outboard mo-
tor could result in hazardous conditions such as poor handling, loss of
control, or fire hazards. For permanently mounted models, your dealer or other person experienced in proper rigging
should mount the motor.
EMU33470
Mounting the outboard motor
The outboard motor should be mounted so
that the boat is well balanced. Otherwise, the
boat could be hard to steer. For single-engine boats, mount the outboard motor on the
centerline (keel line) of the boat.
1. Center line (keel line)
EMU26933
Mounting height (boat bottom)
The mounting height of your outboard motor
affects its efficiency and reliability. If it is
mounted too high, propeller ventilation may
occur, which will reduce propulsion due to
excessive propeller slip, and the water intakes for the cooling system may not get adequate water supply, which can cause
engine overheating. If the engine is mounted
too low, water resistance (drag) will increase,
thereby reducing engine efficiency and performance.
Most commonly, outboard motor should be
mounted so that the anti-cavitation plate is in
alignment with the bottom of the boat. The
optimum mounting height of the outboard
motor is affected by the boat/motor combination and the desired use. Test runs at different heights can help determine the optimum
mounting height. Consult your Yamaha dealer or boat manufacturer for further information on determining the proper mounting
height.
33
Page 40
Installation
NOTICE
ZMU01762
ZMU02012
ZMU02013
ECM01634
● Make sure that the idle hole is high
enough to prevent water from entering
the engine even if the boat is stationary
with the maximum load.
● Incorrect engine height or obstructions
to the smooth flow of water (such as the
design or condition of the boat, or accessories, such as transom ladders or
depth finder transducers) can create
airborne water spray while the boat is
cruising. If the outboard motor is operated continuously in the presence of
airborne water spray, enough water
could enter the engine through the air
intake opening in the top cowling to
cause severe engine damage. Remove
the cause of the airborne water spray.
EMU26973
Clamping the outboard motor
1. Place the outboard motor on the transom so that it is positioned as close to
the center as possible. Tighten the transom clamp screws evenly and securely.
Occasionally check the clamp screws for
tightness during operation of the outboard motor because they could become loose due to engine vibration.
WARNING! Loose clamp screws
could allow the outboard motor to fall
off or move on the transom. This
could cause loss of control and serious injury. Make sure the clamp
screws are tightened securely. Occasionally check the screws for tightness during operation.
[EWM00642]
2. If the restraint cable attachment is
equipped on your engine, a restraint cable or chain should be used. Attach one
end to the restraint cable attachment
and the other to a secure mounting point
on the boat. Otherwise the engine could
be completely lost if it accidentally falls
off the transom.
3. Secure the clamp bracket to the transom
using the bolts provided with the outboard (if packed). For details, consult
your Yamaha dealer. WARNING! Avoid
using bolts, nuts or washers other
than those contained in the engine
packaging. If used, they must be of at
34
Page 41
least the same quality of material and
ZMU03185
1
1
strength and must be tightened securely. After tightening, test run the
engine and check their tightness.
[EWM00651]
1. Bolts
Installation
35
Page 42
Operation
NOTICE
NOTICE
WARNING
EMU36381
First-time operation
EMU27020
Breaking in engine
Your new engine requires a period of breakin to allow mating surfaces of moving parts to
wear in evenly. Correct break-in will help ensure proper performance and longer engine
life.
ECM00140
● Failure to follow the break-in procedure
could result in reduced engine life or
even severe engine damage.
● Premix fuel must be used during break-
in in addition to oil in the oil injection
system.
EMU27060
Gasoline and engine oil mixing chart
(50:1)
1.: Gasoline
2. : Engine oil
ECM00150
Be sure to mix gasoline and oil completely, otherwise the engine may be damaged.
EMU30311
Procedure for oil injection models
Run the engine under load (in gear with a
propeller installed) for 10 hours as follows.
1. First 10 minutes:
Run the engine at the lowest possible
speed. A fast idle in neutral is best.
2. Next 50 minutes:
Do not exceed half throttle (approximately 3000 r/min). Vary engine speed
occasionally. If you have an easy-planing boat, accelerate at full throttle onto
plane, then immediately reduce the
throttle to 3000 r/min or less.
3. Next two hours:
Accelerate at full throttle onto plane,
then reduce engine speed to three-quarter throttle (approximately 4000 r/min).
Vary engine speed occasionally. Run at
full throttle for one minute, then allow
about 10 minutes of operation at threequarter throttle or less to let the engine
cool.
4. Remaining seven hours:
Run the engine at any speed. However,
avoid operating at full throttle for more
than 5 minutes at a time.
5. After the first 10 hours:
Operate the engine normally. Use only
straight gasoline in the fuel tank. The
Yamaha oil injection system provides
proper lubrication for normal operation.
EMU36400
Getting to know your boat
Different boats handle differently. Operate
cautiously while you learn how your boat
handles under different conditions and with
different trim angles (see page 52).
EMU36413
Checks before starting engine
EWM01921
If any item in “Checks before starting engine” is not working properly, have it inspected and repaired before operating
the outboard motor. Otherwise, an accident could occur.
36
Page 43
Operation
NOTICE
WARNING
WARNING
ZMU06084
ZMU06150
ECM00120
Do not start the engine out of water. Overheating and serious engine damage can
occur.
EMU37141
Fuel level
Be sure you have plenty of fuel for your trip.
A good rule is to use 1/3 of your fuel to get to
the destination, 1/3 to return, and to keep 1/3
as an emergency reserve. With the boat level on a trailer or in the water, check the fuel
level. For fuel filling instructions, see page
40.
EMU36571
Remove the top cowling
For the following checks, remove the top
cowling from the bottom cowling. To remove
the top cowling, release the cowling lock lever and lift off the top cowling.
sion.
● Check for fuel leakage regularly.
● If any fuel leakage is found, the fuel
system must be repaired by a qualified
mechanic. Improper repairs can make
the outboard unsafe to operate.
EMU36451
Check for fuel leaks
● Check for fuel leaks or gasoline fumes in
the boat.
● Check for fuel leakage from the fuel sys-
tem.
● Check the fuel tank and fuel lines for
cracks, swellings, or other damages.
EMU37321
Checking the fuel filter
Check that the fuel filter is clean and free of
water. If any water is found in the fuel, or if a
significant amount of debris is found, the fuel
tank should be checked and cleaned by a
Yamaha dealer.
EMU36442
Fuel system
EWM00060
Gasoline and its vapors are highly flammable and explosive. Keep away from
sparks, cigarettes, flames, or other sources of ignition.
EWM00910
Leaking fuel can result in fire or explo-
EMU36902
Controls
Tiller handle models:
● Move the tiller handle fully to the left and
right to make sure operation is smooth.
● Turn the throttle grip from the fully closed
to the fully open position. Make sure that it
turns smoothly and that it completely returns to the fully closed position.
● Look for loose or damaged connections of
the throttle and shift cables.
37
Page 44
Operation
Remote control models:
● Turn the steering wheel full-right and full-
left. Make sure operation is smooth and
unrestricted throughout the whole range
with no binding or excessive free play.
● Operate the throttle levers several times to
make sure there is no hesitation in their
travel. Operation should be smooth over
the complete range of motion, and each lever should return completely to the idle position.
● Look for loose or damaged connections of
the throttle and shift cables.
EMU36483
Engine shut-off cord (lanyard)
Inspect the engine shut-off cord and clip for
damage, such as cuts, breaks, and wear.
1. Cord
2. Clip
3. Engine shut-off switch
1. Cord
2. Clip
3. Engine shut-off switch
EMU27120
Oil
● Check to be sure you have plenty of oil for
your trip.
EMU27153
Engine
● Check the engine and engine mounting.
● Look for loose or damaged fasteners.
● Check the propeller for damage.
● Check for engine oil leaks.
EMU27181
Operation after long period of
storage
Oil injection models
When operating the engine after a long period (12 months) of storage, proceed as follows:
1. Use a 50:1 gasoline to oil mixture to start
the engine.
2. Start the engine. Leave it idling. WARN-
ING! Do not touch or remove electrical parts when starting or during
operation. Keep hands, hair, and
clothes away from the flywheel and
other rotating parts while the engine
is running.
3. Watch for oil flowing through the oil feed
pipes. After any air in the oil lines has
[EWM01331]
38
Page 45
been expelled, the oil injection system
NOTICE
WARNING
ZMU03367
ZMU06109
ZMU04678
should supply oil normally. If no oil is
flowing after 10 minutes of idling, consult
your Yamaha dealer.
ECM01260
Be sure to take the above steps when operating the engine after a long period of
storage. Otherwise engine seizure could
occur.
EMU36954
Install top cowling
1. Be sure that the cowling lock lever is released.
2. Be sure that the rubber seal is seated all
the way around the top cowling.
3. Place the top cowling on the bottom
cowling.
4. Check to be sure the rubber seal is seated correctly between the top cowling
and the bottom cowling.
5. Move the lever to lock the cowling as
shown. NOTICE: If the top cowling is
not installed correctly, water spray
under the top cowling can damage
the engine, or the top cowling can
blow off at high speeds.
[ECM01991]
Operation
After installing, check the fitting of the top
cowling by pushing it with both hands. If the
top cowling is loose, have it repaired by your
Yamaha dealer.
EMU34581
Power trim and tilt system
EWM01930
● Never get under the lower unit while it
is tilted, even when the tilt support lever
is locked. Severe injury could occur if
the outboard motor accidentally falls.
● Body parts can be crushed between the
motor and the clamp bracket when the
motor is trimmed or tilted.
● Be sure no one is near the outboard
motor before performing this check.
1. Check the power trim and tilt unit for any
sign of oil leaks.
39
Page 46
Operation
WARNING
1
ZMU07311
ZMU06621
ZMU02301
1. Trim and tilt rod
2. Operate each of the power trim and tilt
switches to check that all switches work.
3. Tilt the outboard motor up and check
that the trim and tilt rod is pushed out
completely.
4. Check that the trim and tilt rod is free of
corrosion or other flaws.
5. Tilt the outboard motor down. Check that
the trim and tilt rod operates smoothly.
EMU36582
Battery
Check that the battery is in good condition,
and fully charged. Check that the battery
connections are clean, secure and covered
by insulating covers. The electrical contacts
of the battery and cables must be clean and
properly connected or the battery will not
start the engine.
Refer to the battery manufacturer’s instructions for checks for your particular battery.
EMU27234
Filling fuel and engine oil
EMU27248
Filling fuel for portable tank
EWM01830
● Gasoline and its vapors are highly flam-
mable and explosive. Always refuel according to this procedure to reduce the
risk of fire and explosion.
● Gasoline is poisonous and can cause
injury or death. Handle gasoline with
care. Never siphon gasoline by mouth.
If you should swallow some gasoline or
inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your
doctor immediately. If gasoline spills
on your skin, wash with soap and water. If gasoline spills on your clothing,
change your clothes.
1. Be sure the engine is stopped.
2. Disconnect the fuel line from the fuel
tank and tighten the air vent screw on
the fuel tank cap.
3. Remove the portable tank from the boat.
4. Be sure you are in a well-ventilated outdoor area, either securely moored or
trailered.
5. Do not smoke and keep away from
sparks, flames, static electric discharge,
40
Page 47
Operation
WARNING
WARNING
ZMU02834
1
2
ZMU03368
or other sources of ignition.
6. If you use a portable container to store
and dispense fuel, use only an approved
GASOLINE container.
7. Touch the fuel nozzle to the filler opening or funnel to help prevent electrostatic
sparks.
8. Fill the fuel tank, but do not overfill.
WARNING! Do not overfill. Otherwise
fuel can expand and overflow if the
temperature increases.
[EWM02610]
Fuel tank capacity:
24 L (6.34 US gal, 5.28 Imp.gal),
25 L (6.60 US gal, 5.50 Imp.gal)
9. Tighten the filler cap securely.
10. Wipe up any spilled gasoline immediately with dry rags. Dispose rags properly
according to local laws or regulations.
EMU27301
Filling oil for manual starter model
EWM00530
Do not add gasoline into the oil tank. Fire
or explosion could result.
This engine uses the Yamaha oil injection
system, which provides superior lubrication
by ensuring the proper oil ratio for all operating conditions. No fuel premixing is needed.
Simply pour gasoline into the fuel tank and
oil into the oil tank. Convenient indicator segments indicate the status of the oil supply.
For details on reading the indicator segments, see page 43.
To fill the engine oil tank, proceed as follows:
Engine oil tank capacity:
1.5 L (1.59 US qt, 1.32 Imp.qt)
1. Remove the top cowling.
2. Open the oil tank filler cap by pulling the
tab.
3. Slowly fill the engine oil into the engine
oil tank.
1. Engine oil tank
2. Oil tank filler cap
4. After filling, replace the cap securely.
EMU27311
Filling oil for electric start models
EWM00530
Do not add gasoline into the oil tank. Fire
or explosion could result.
This engine uses the Yamaha oil injection
system, which provides superior lubrication
by ensuring the proper oil ratio for all operating conditions. No fuel premixing is needed.
Simply pour gasoline into the fuel tank and
oil into the oil tank. Convenient indicator segments indicate the status of the oil supply.
41
Page 48
Operation
ZMU03369
ZMU03370
ZMU03371
2
1
For details on reading the indicator segments, see page 43.
To fill the engine oil tank, proceed as follows:
Engine oil tank capacity:
1.5 L (1.59 US qt, 1.32 Imp.qt)
1. Turn the oil filler access cap on the top
cowling counterclockwise and open it.
2. Open the oil tank filler cap by pulling the
tab on the cap.
1. Oil filler access cap
2. Oil tank filler cap
4. After filling, replace the all caps securely.
3. Slowly pour the engine oil into the engine oil tank.
42
Page 49
EMU27321
Oil level indicator operation
The various functions of the oil level system are as follows:
EMU27342
Manual start models
Oil level-alert indicatorEngine oil tankRemarks
more than
3
OFF
Red
ON
Electric start models
Oil level-alert
indicator
(digital
tachometer)
Oil level-alert
tachometer/b
indicator
(analog
ottom
cowling)
Green
Engine oil tankRemarks
200 cm
(0.21 US qt,
0.181 Imp qt)
3
200 cm
(0.21 US qt,
0.181 Imp qt)
or less
more than 450
3
(0.48 US qt,
cm
0.40 Imp qt)
Operation
No refilling necessary.
● Buzzer sounds in
remote control box
and engine speed is
limited to about 2000
r/min to help conserve oil.
● Check oil filter for
clogging.
● Add oil; see page
41.
No refilling necessary.
Yellow
from 450 cm
3
(0.48 US qt, 0.40
Imp qt) down to
3
200 cm
(0.21 US qt, 0.18
Imp qt)
Add oil; see page 41.
43
Page 50
Operation
WARNING
ZMU02295
ZMU03100
Oil level-alert
indicator
(digital
tachometer)
EMU27452
Oil level-alert
indicator
(analog
tachometer/b
ottom
cowling)
Red
Engine oil tankRemarks
Operating engine
EWM00420
● Before starting the engine, make sure
that the boat is tightly moored and that
you can steer clear of any obstructions.
Be sure there are no swimmers in the
water near you.
● When the air vent screw is loosened,
gasoline vapor will be released. Gasoline is highly flammable, and its vapors
are flammable and explosive. Refrain
from smoking, and keep away from
open flames and sparks while loosening the air vent screw.
● This product emits exhaust gases
which contain carbon monoxide, a colorless, odorless gas which could cause
brain damage or death when inhaled.
Symptoms include nausea, dizziness,
and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking
exhaust outlets.
EMU35704
Sending fuel (portable tank)
1. If there is an air vent screw on the fuel
tank cap, loosen it 2 or 3 turns.
● Buzzer sounds in
remote control box
3
200 cm
(0.21 US qt, 0.18
Imp qt) or less
and engine speed is
limited to about 2000
r/min to help conserve oil.
● Check oil filter for
clogging.
2. If there is a fuel joint on the motor, align
the fuel joint on the fuel line with the fuel
joint on the motor and firmly connect the
fuel line to the joint while pinching the
joint. Then firmly connect the other end
of the fuel line to the joint on the fuel
tank.
44
Page 51
TIP:
Wipe up any spilled gasoline immediately
WARNING
WARNING
TIP:
ZMU02024
with dry rags. Dispose rags properly according to local laws or regulations.
3. If a steering friction adjuster is provided
on your outboard motor, securely attach
the fuel line to the fuel line clamp.
4. Squeeze the primer pump, with the arrow pointing up, until you feel it become
firm. During engine operation place the
tank horizontally, otherwise fuel cannot
be drawn from the fuel tank.
Operation
Be sure there are no swimmers in the water near you.
EMU27508
Manual start models (tiller control)
EWM01840
● Failure to attached engine shut-off cord
could result in a runaway boat if operator is ejected. Attach the engine shutoff cord to a secure place on your clothing, or your arm or leg while operating.
Do not attach the cord to clothing that
could tear loose. Do not route the cord
where it could become entangled, preventing it from functioning.
● Avoid accidentally pulling the cord dur-
ing normal operation. Loss of engine
power means the loss of most steering
control. Also, without engine power,
the boat could slow rapidly. This could
cause people and objects in the boat to
be thrown forward.
1. Place the gear shift lever in neutral.
1. Arrow
EMU27494
Starting engine
EWM01600
Before starting the engine, make sure
that the boat is tightly moored and that
you can steer clear of any obstructions.
The start-in-gear protection device prevents
the engine from starting except when in neutral.
2. Attach the engine shut-off cord to a secure place on your clothing, or your arm
or leg. Then install the clip on the other
45
Page 52
Operation
TIP:
TIP:
ZMU07239
ZMU03389
ZMU03279
end of the cord into the engine shut-off
switch.
3. Place the throttle grip in the “”
(start) position.
(start) position while the engine is running,
the engine will run poorly or stall.
5. Pull the manual starter handle slowly until you feel resistance. Then give a
strong pull straight out to crank and start
the engine. Repeat if necessary.
6. After the engine starts, slowly return the
manual starter handle to its original position before releasing it.
7. Slowly return the throttle grip to the fully
closed position.
4. Pull out / turn the choke knob fully. After
the engine starts, replace / return the
knob to the home position.
● It is not necessary to use the choke when
starting a warm engine.
● If the choke knob is left in the “”
46
● When the engine is cold, it needs to be
warmed up. For further information, see
page 49.
● If the engine does not start on the first try,
repeat the procedure. If the engine fails to
start after 4 or 5 tries, open the throttle a
small amount (between 1/8 and 1/4) and
try again. Also if the engine is warm and
fails to start, open the throttle a same
Page 53
Operation
WARNING
TIP:
amount and try to start the engine again. If
the engine still fails to start, see page 77.
EMU27595
Electric start / prime start models
EWM01840
● Failure to attached engine shut-off cord
could result in a runaway boat if operator is ejected. Attach the engine shutoff cord to a secure place on your clothing, or your arm or leg while operating.
Do not attach the cord to clothing that
could tear loose. Do not route the cord
where it could become entangled, preventing it from functioning.
● Avoid accidentally pulling the cord dur-
ing normal operation. Loss of engine
power means the loss of most steering
control. Also, without engine power,
the boat could slow rapidly. This could
cause people and objects in the boat to
be thrown forward.
1. Place the gear shift lever in neutral.
switch.
3. Place the throttle grip in the “”
(start) position. After the engine starts,
return the throttle to the fully closed position.
The start-in-gear protection device prevents
the engine from starting except when in neutral.
2. Attach the engine shut-off cord to a secure place on your clothing, or your arm
or leg. Then install the clip on the other
end of the cord into the engine shut-off
4. Turn the main switch to “” (start),
and hold it for a maximum of 5 seconds.
5. Immediately after the engine starts, release the main switch and allow it to return to “” (on). NOTICE: Never turn
the main switch to “” (start)
47
Page 54
Operation
TIP:
WARNING
TIP:
while the engine is running. Do not
keep the starter motor turning for
more than 5 seconds. If the starter
motor is turned continuously for
more than 5 seconds, the battery will
be quickly discharged, thus making it
impossible to start the engine. The
starter can also be damaged. If the
engine will not start after 5 seconds
of cranking, return the main switch to
“” (on), wait 10 seconds, then
crank the engine again.
● When the engine is cold, it needs to be
warmed up. For further information, see
page 49.
● If the engine is warm and fails to start,
open the throttle slightly and try to start the
engine again. If the engine still fails to
start, see page 77.
EMU27664
Electric start and remote control models
EWM01840
[ECM00192]
The start-in-gear protection device prevents
the engine from starting except when in neutral.
2. Attach the engine shut-off cord to a secure place on your clothing, or your arm
or leg. Then install the clip on the other
end of the cord into the engine shut-off
switch.
● Failure to attached engine shut-off cord
could result in a runaway boat if operator is ejected. Attach the engine shutoff cord to a secure place on your clothing, or your arm or leg while operating.
Do not attach the cord to clothing that
could tear loose. Do not route the cord
where it could become entangled, preventing it from functioning.
● Avoid accidentally pulling the cord dur-
ing normal operation. Loss of engine
power means the loss of most steering
control. Also, without engine power,
the boat could slow rapidly. This could
cause people and objects in the boat to
be thrown forward.
1. Place the remote control lever in neutral.
48
3. Turn the main switch to “” (on).
4. Turn the main switch to “” (start),
and hold it for a maximum of 5 seconds.
Page 55
5. Immediately after the engine starts, re-
TIP:
NOTICE
ZMU03391
lease the main switch and allow it to return to “” (on). NOTICE: Never turn
the main switch to “” (start)
while the engine is running. Do not
keep the starter motor turning for
more than 5 seconds. If the starter
motor is turned continuously for
more than 5 seconds, the battery will
be quickly discharged, thus making it
impossible to start the engine. The
starter can also be damaged. If the
engine will not start after 5 seconds
of cranking, return the main switch to
“” (on), wait 10 seconds, then
crank the engine again.
● When the engine is cold, it needs to be
[ECM00192]
warmed up. For further information, see
page 49.
● If the engine is warm and fails to start,
open the throttle slightly and try to start the
engine again. If the engine still fails to
start, see page 77.
EMU36510
Checks after starting engine
EMU36522
Cooling water
Check for a steady flow of water from the
cooling water pilot hole. A continuous flow of
water from the pilot hole indicates that the
Operation
water pump is pumping water through the
cooling water passages. If the cooling water
passages are frozen, it may take a while for
water to start flowing out of the pilot hole.
ECM01810
If water is not flowing out of the pilot hole
at all times while the engine is running,
overheating and serious damage could
occur. Stop the engine and check whether the cooling water inlet on the lower
case or the cooling water pilot hole is
blocked. Consult your Yamaha dealer if
the problem cannot be located and corrected.
EMU27670
Warming up engine
EMU27683
Choke start models
After starting the engine, allow it to idle for 3
minutes to warm up. Failure to do so will
shorten engine life. Gradually return the
choke knob to its home position as the engine warms up.
EMU27704
Electric start and prime start models
After starting the engine, allow it to idle for 3
minutes to warm up. Failure to do so will
shorten engine life.
49
Page 56
Operation
WARNING
NOTICE
ZMU03399
EMU36531
Checks after engine warm up
EMU36541
Shifting
While the boat is tightly moored, and without
applying throttle, confirm that the engine
shifts smoothly into forward and reverse, and
back to neutral.
EMU31721
Stop switches
● Confirm that turning the main switch to the
“” (off) position stops the engine.
● Confirm that removing the clip from the en-
gine shut-off switch stops the engine.
● Confirm that the engine cannot be started
with the clip removed from the engine
shut-off switch.
EMU34530
Shifting
EWM00180
Before shifting, make sure there are no
swimmers or obstacles in the water near
you.
ECM01610
1. Neutral interlock trigger
2. Move the remote control lever / gear
shift lever firmly and crisply forward (for
forward gear) or backward (for reverse
gear) [about 35 (a detent can felt) for remote control models]. Be sure to check
that the tilt lock lever is in the lock/down
position (if equipped) before operating in
reverse.
Warm up the engine before shifting into
gear. Until the engine is warm, the idle
speed may be higher than normal. High
idle speed can prevent you from shifting
back to neutral. If this occurs, stop the
engine, shift to neutral, then restart the
engine and allow it to warm up.
To shift out of neutral
1. Pull the neutral interlock trigger up (if
equipped).
50
Page 57
To shift from in gear (forward/reverse) to
WARNING
neutral
1. Close the throttle so that the engine
slows to idle speed.
Operation
EMU31742
Stopping boat
EWM01510
2. After the engine is at idle speed in gear
move the remote control lever / gear
shift lever firmly and crisply into the neutral position.
● Do not use the reverse function to slow
down or stop the boat as it could cause
you to lose control, be ejected, or impact the steering wheel or other parts of
the boat. This could increase the risk of
serious injury. It could also damage the
shift mechanism.
● Do not shift into reverse while traveling
at planing speeds. Loss of control, boat
swamping, or damage to the boat could
occur.
The boat is not equipped with a separate
braking system. Water resistance stops it after the throttle lever is moved back to idle.
The stopping distance varies depending on
gross weight, water surface conditions, and
wind direction.
51
Page 58
Operation
TIP:
WARNING
ZMU03108
ZMU02301
EMU27821
Stopping engine
Before stopping the engine, first let it cool off
for a few minutes at idle or low speed. Stopping the engine immediately after operating
at high speed is not recommended.
EMU27847
Procedure
1. Push and hold the engine stop button or
turn the main switch to “” (off).
the fuel line if there is a fuel joint on the
outboard motor.
3. Tighten the air vent screw on the fuel
tank cap (if equipped).
2. After stopping the engine, disconnect
52
4. Remove the key if the boat will be left unattended.
The engine can also be stopped by pulling
the cord and removing the clip from the engine shut-off switch, then turning the main
switch to “” (off).
EMU27862
Trimming outboard motor
EWM00740
Excessive trim for the operating conditions (either trim up or trim down) can
cause boat instability and can make
steering the boat more difficult. This increases the possibility of an accident. If
the boat begins to feel unstable or is hard
Page 59
Operation
WARNING
TIP:
ZMU03109
1
to steer, slow down and/or readjust the
trim angle.
The trim angle of the outboard motor helps
determine the position of the bow of the boat
in the water. Correct trim angle will help improve performance and fuel economy while
reducing strain on the engine. Correct trim
angle depends upon the combination of
boat, engine, and propeller. Correct trim is
also affected by variables such as the load in
the boat, sea conditions, and running speed.
1. Trim operating angle
EMU27872
Adjusting trim angle for manual tilt
models
There are 4 or 5 holes provided in the clamp
bracket to adjust the outboard motor trim angle.
1. Stop the engine.
2. Tilt the outboard motor up, and then re-
move the trim rod from the clamp bracket.
1. Trim rod
3. Reposition the rod in the desired hole.
To raise the bow (“trim-out”), move the rod
away from the transom.
To lower the bow (“trim-in”), move the rod toward the transom.
Make test runs with the trim set to different
angles to find the position that works best for
your boat and operating conditions.
EWM00400
● Stop the engine before adjusting the
trim angle.
● Use care to avoid being pinched when
removing or installing the rod.
● Use caution when trying a trim position
for the first time. Increase speed gradually and watch for any signs of instability or control problems. Improper trim
angle can cause loss of control.
The outboard motor trim angle can be
changed approximately 4 degrees by shifting
the trim rod one hole.
53
Page 60
Operation
WARNING
DOWN
UP
ZMU05675
1
EMU27886
Adjusting trim angle (Power trim and
tilt)
EWM00753
● Be sure all people are clear of the out-
board motor when adjusting the trim
angle. Body parts can be crushed between the motor and the clamp bracket
when the motor is trimmed or tilted.
● Use caution when trying a trim position
for the first time. Increase speed gradually and watch for any signs of instability or control problems. Improper trim
angle can cause loss of control.
● If equipped with a power trim and tilt
switch located on the bottom cowling,
use the switch only when the boat is at
a complete stop with the engine off. Do
not adjust the trim angle with this
switch while the boat is moving.
Adjust the outboard motor trim angle using
the power trim and tilt switch.
1. Power trim and tilt switch
1. Power trim and tilt switch
1. Power trim and tilt switch
54
To raise the bow (trim-out), press the switch
“” (up).
To lower the bow (trim-in), press the switch
“” (down).
Make test runs with the trim set to different
angles to find the position that works best for
your boat and operating conditions.
EMU27912
Adjusting boat trim
When the boat is on plane, a bow-up attitude
results in less drag, greater stability and efficiency. This is generally when the keel line of
the boat is up about 3 to 5 degrees. With the
bow up, the boat may have a greater tendency to steer to one side or the other. Compensate for this as you steer. When the bow of
the boat is down, it is easier to accelerate
Page 61
from a standing start onto plane.
TIP:
WARNING
WARNING
NOTICE
Operation
Bow Up
Too much trim-out puts the bow of the boat
too high in the water. Performance and economy are decreased because the hull of the
boat is pushing the water and there is more
air drag. Excessive trim-out can also cause
the propeller to ventilate, which reduces performance further, and the boat may “porpoise” (hop in the water), which could throw
the operator and passengers overboard.
Bow Down
Too much trim-in causes the boat to “plow”
through the water, decreasing fuel economy
and making it hard to increase speed. Operating with excessive trim-in at higher speeds
also makes the boat unstable. Resistance at
the bow is greatly increased, heightening the
danger of “bow steering” and making operation difficult and dangerous.
Depending on the type of boat, the outboard
motor trim angle may have little effect on the
trim of the boat when operating.
EMU27935
Tilting up and down
If the engine will be stopped for some time or
if the boat is moored in shallows, the outboard motor should be tilted up to protect the
propeller and lower casing from damage by
collision with obstructions, and also to reduce salt corrosion.
EWM00222
Make sure that no one is near the outboard motor when tilting the outboard
motor up or down. Otherwise, body parts
could be crushed between the outboard
motor and the clamp bracket.
EWM00250
Leaking fuel is a fire hazard. If there is a
fuel joint on the outboard motor, disconnect the fuel line or close the fuel cock if
the engine will be tilted for more than a
few minutes. Otherwise fuel may leak.
ECM00241
● Before tilting the outboard motor, stop
the engine by following the procedure
55
Page 62
Operation
ZMU03405
ZMU03358
on page 52. Never tilt the outboard motor while the engine is running. Severe
damage from overheating can result.
● Do not tilt up the engine by pushing the
tiller handle (if equipped) because this
could break the handle.
EMU27955
Procedure for tilting up (manual tilt
models)
1. Place the remote control lever / gear
shift lever in neutral.
3. Hold the rear of the top cowling with one
hand, tilt the engine up, and turn the tilt
support lever to the lock position and
support the engine. NOTICE: Do not
use the tilt support lever or knob
when trailering the boat. The outboard motor could shake loose from
the tilt support and fall. If the motor
cannot be trailered in the normal running position, use an additional support device to secure it in the tilt
position. For more detailed information, see page 61.
[ECM01641]
2. Place the tilt lock lever in the release position.
56
EMU32724
Procedure for tilting up (power trim
and tilt models)
1. Place the remote control lever / gear
shift lever in neutral.
Page 63
Operation
UP
ZMU01935
UP
DN
UP
ZMU04993
2. Press the power trim and tilt switch “”
(up) until the outboard motor has tilted
up completely.
3. Pull the tilt support lever toward you to
support the engine. WARNING! After
tilting the outboard motor, be sure to
support it with the tilt support knob or
tilt support lever. Otherwise the outboard motor could fall back down
suddenly if oil in the power trim and
tilt unit or in the power tilt unit loses
pressure.
[EWM00262]NOTICE: Do not use
the tilt support lever or knob when
trailering the boat. The outboard motor could shake loose from the tilt
support and fall. If the motor cannot
be trailered in the normal running position, use an additional support device to secure it in the tilt position.
For more detailed information, see
page 61.
[ECM01641]
57
Page 64
Operation
ZMU03115
ZMU06644
ZMU02569
DN
ZMU01936
UP
DN
DOWN
ZMU03410
4. Models equipped with trim rods: Once
the outboard motor is supported with the
tilt support lever, press the power trim
and tilt switch “” (down) to retract the
trim rods. NOTICE: Make sure that the
trim rods retracts completely during
mooring. This protects the rods from
marine growth and corrosion, which
could damage the power trim and tilt
mechanism.
EMU30411
Procedure for tilting down (manual
tilt models)
1. Slightly tilt the engine up.
2. On models equipped with a tilt support
lever, return it to the release position.
[ECM00252]
(up) until the outboard motor is supported by the tilt rod and the tilt support lever
becomes free.
2. Release the tilt support lever.
3. Push the power trim and tilt switch “”
(down) to lower the outboard motor to
the desired position.
3. Slowly tilt the engine down.
EMU33121
Procedure for tilting down (power
trim and tilt models)
1. Push the power trim and tilt switch “”
58
Page 65
Operation
NOTICE
UP
ZMU01935
UP
DN
UP
ZMU03412
EMU28061
Shallow water
EMU32851
Power trim and tilt models
The outboard motor can be tilted up partially
to allow operation in shallow water.
ECM00260
Do not tilt the outboard motor up so that
the cooling water inlet on the lower unit is
above the surface of the water when setting up for and cruising in shallow water.
Otherwise severe damage from overheating can result.
EMU32913
Procedure for power trim and tilt models
1. Place the remote control lever / gear
shift lever in neutral.
2. Slightly tilt the outboard motor up to the
desired position using the power trim
and tilt switch. WARNING! Using the
power trim and tilt switch on the bottom cowling while the boat is moving
or engine is on could increase the
risk of falling overboard and could
distract the operator, increasing the
risk of collision with another boat or
an obstacle.
[EWM01850]
59
Page 66
Operation
3. To return the outboard motor to the normal running position, press the power
trim and tilt switch and slowly tilt the outboard motor down.
EMU28195
Cruising in other conditions
Cruising in salt water
After operating in salt water, flush the cooling
water passages with fresh water to prevent
them from becoming clogged. Also rinse the
outside of the outboard motor with fresh water.
Cruising in muddy, turbid, or acidic water
Yamaha strongly recommends that you use
the optional chromium-plated water pump kit
(see page 13) if you use the outboard motor
in acidic water or water with a lot of sediment
in it, such as muddy or turbid (cloudy) water.
After operating in such water, flush the cooling passages with fresh water to prevent corrosion. Also rinse the outside of the outboard
motor with fresh water.
60
Page 67
Maintenance
WARNING
NOTICE
TIP:
ZMU03122
EMU2822A
Transporting and storing
outboard motor
EWM02620
● USE CARE when transporting fuel tank,
whether in a boat or car.
● DO NOT fill fuel container to maximum
capacity. Gasoline will expand considerably as it warms up and can build up
pressure in the fuel container. This can
cause fuel leakage and a potential fire
hazard.
● Leaking fuel is a fire hazard. When
transporting and storing the outboard
motor, disconnect the fuel line from the
outboard motor to prevent fuel from
leaking.
● Never get under the outboard motor
while it is tilted. Severe injury could occur if the outboard motor accidentally
falls.
● Do not use the tilt support lever or knob
when trailering the boat. The outboard
motor could shake loose from the tilt
support and fall. If the outboard motor
cannot be trailered in the normal running position, use an additional support device to secure it in the tilt
position.
ECM02440
● Disconnect the fuel line from the outboard
motor.
● Tighten the fuel tank cap and its air vent
screw.
● When the outboard motor is tilted pro-
longed time for mooring or trailering the
boat, disconnect the fuel line from the outboard motor. Tighten the fuel tank cap and
its air vent screw.
The outboard motor should be transported
and stored in the normal running position. If
there is insufficient road clearance in this position, then trailer the outboard motor in the
tilt position using a motor support device
such as a transom saver bar. Consult your
Yamaha dealer for further details.
EMU28236
Clamp screw mounting models
When transporting or storing the outboard
motor while removed from a boat, keep the
outboard motor in the attitude shown.
When storing the outboard motor for prolonged time, fuel must be drained from
the fuel tank. The deteriorated fuel could
clog the fuel line causing engine start difficulty or malfunction.
When storing or transporting the outboard
motor, make sure to follow the procedure listed below.
Place a towel or something similar under the
outboard motor to protect it from damage.
EMU30272
Storing outboard motor
When storing your Yamaha outboard motor
for prolonged periods of time (2 months or
longer), several important procedures must
be performed to prevent excessive damage.
It is advisable to have your outboard motor
61
Page 68
Maintenance
NOTICE
NOTICE
ZMU02051
1
2
serviced by an authorized Yamaha dealer
prior to storage. However, you, the owner,
with a minimum of tools, can perform the following procedures.
ECM01411
● Do not place the outboard motor on its
side before the cooling water has
drained from it completely, otherwise
water may enter the cylinder through
the exhaust port and cause engine trouble.
● Store the outboard motor in a dry, well-
ventilated place, not in direct sunlight.
EMU28305
Procedure
EMU28335
Flushing in a test tank
ECM00301
Before starting the engine, make sure to
supply water to the cooling water passages. Otherwise, the engine could overheat
and be damaged.
1. Wash the outboard motor body using
fresh water. NOTICE: Do not spray wa-
ter into the air intake.
ther information, see page 63.
2. Disconnect the fuel line from the motor
or shut off the fuel cock, if equipped.
3. Remove the engine top cowling and silencer cover. Remove the propeller.
4. Install the outboard motor on the test
tank. Fill the tank with fresh water to
above the level of the anti-cavitation
plate. NOTICE: If the fresh water level
is below the level of the anti-cavitation plate, or if the water supply is insufficient, engine seizure may occur.
[ECM00291]
[ECM01840] For fur-
1. Water surface
2. Lowest water level
5. Cooling system flushing is essential to
prevent the cooling system from clogging up with salt, sand, or dirt. In addition, fogging/lubricating of the engine is
mandatory to prevent excessive engine
damage due to rust. Perform the flushing and fogging at the same time.
WARNING! Do not touch or remove
electrical parts when starting or during operation. Keep hands, hair, and
clothes away from the flywheel and
other rotating parts while the engine
is running.
[EWM00091]
6. Run the engine at a fast idle for a few
minutes in neutral position.
7. Just prior to turning off the engine, quickly spray “Fogging Oil” alternately into
each carburetor or the fogging hole of
the silencer cover, if equipped. When
properly done, the engine will smoke excessively and almost stall.
8. Remove the outboard motor from the
test tank.
9. Install the silencer cover/cap of fogging
hole and top cowling.
10. If the “Fogging Oil” is not available, run
the engine at a fast idle until the fuel system becomes empty and the engine
62
Page 69
stops.
TIP:
TIP:
WARNING
ZMU03223
11. Drain the cooling water completely out of
the motor. Clean the body thoroughly.
12. If the “Fogging Oil” is not available, remove the spark plug(s). Pour a teaspoonful of clean engine oil into each
cylinder. Crank several times manually.
Replace the spark plug(s).
13. Drain the fuel from the fuel tank.
Maintenance
Store the fuel tank in a dry, well-ventilated
place, not in direct sunlight.
EMU28411
Lubrication (oil injection models)
1. Install the spark plug(s) and torque to
proper specification. For information on
spark plug installation, see page 69.
2. Fill the oil tanks. This prevents the formation of condensation. For models with
a remote oil tank, it may be necessary to
manually override the control unit to
completely fill the engine oil tank.
3. Change the gear oil. For instructions,
see page 73. Inspect the oil for the presence of water which indicates a leaky
seal. Seal replacement should be performed by an authorized Yamaha dealer
prior to use.
4. Grease all grease fittings. For further details, see page 68.
For long-term storage, fogging the engine
with oil is recommended. Contact your
Yamaha dealer for information about fogging
oil and procedures for your engine.
EMU28451
Cleaning the outboard motor
After use, wash the exterior of the outboard
motor with fresh water. Flush the cooling
system with fresh water.
EMU28461
Checking painted surface of
outboard motor
Check the outboard motor for scratches,
nicks, or flaking paint. Areas with damaged
paint are more likely to corrode. If necessary,
clean and paint the areas. A touch-up paint is
available from your Yamaha dealer.
EMU2847C
Periodic maintenance
EWM01871
These procedures require mechanical
skills, tools, and supplies. If you do not
have the proper skills, tools, or supplies
to perform a maintenance procedure,
have a Yamaha dealer or other qualified
mechanic do the work.
The procedures involve disassembling
the motor and exposing dangerous parts.
To reduce the risk of injury from moving,
hot, or electrical parts:
● Turn off the engine and keep the key(s)
and engine shut-off cord (lanyard) with
you when you perform maintenance unless otherwise specified.
● The power trim and tilt switches oper-
ate even when the ignition key is off.
Keep people away from the switches
whenever working around the motor.
When the motor is tilted, keep away
63
Page 70
Maintenance
from the area under it or between it and
the clamp bracket. Be sure no one is in
this area before operating the power
trim and tilt mechanism.
● Allow the engine to cool before han-
dling hot parts or fluids.
● Always completely reassemble the mo-
tor before operation.
EMU28511
Replacement parts
If replacement parts are necessary, use only
genuine Yamaha parts or parts of equivalent
design and quality. Any part of inferior quality
may malfunction, and the resulting loss of
control could endanger the operator and
passengers. Yamaha genuine parts and accessories are available from your Yamaha
dealer.
EMU34151
Severe operating conditions
Severe operating conditions involve one or
more of the following types of operation on a
regular basis:
● Operating continuously at or near maxi-
mum engine speed (rpm) for many hours
● Operating continuously at a low engine
speed (rpm) for many hours
● Operating without sufficient time for engine
to warm up and cool down
● Frequent quick acceleration and decelera-
tion
● Frequent shifting
● Frequently starting and stopping the en-
gine(s)
● Operation that fluctuates often between
light and heavy cargo loads
Outboard motors operating under any of
these above conditions require more frequent maintenance. Yamaha recommends
that you do this service twice as often as
specified in the maintenance chart. For ex-
ample, if a particular service should be done
at 50 hours, do it instead at 25 hours. This
will help prevent more rapid deterioration of
engine components.
64
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Maintenance
TIP:
EMU34446
Maintenance chart 1
● Refer to the sections in this chapter for explanations of each owner-specific action.
● The maintenance cycle on these charts assume usage of 100 hours per year and regular
flushing of the cooling water passages. Maintenance frequency should be adjusted when
operating the engine under adverse conditions such as extended trolling.
● Disassembly or repairs may be necessary depending on the outcome of maintenance
checks.
● Expendable or consumable parts and lubricants will lose their effectiveness over time and
through normal usage regardless of the warranty period.
● When operating in salt water, muddy, other turbid (cloudy), acidic water, the engine should
be flushed with clean water after each use.
The “ ” symbol indicates the check-ups which you may carry out yourself.
The “ ” symbol indicates work to be carried out by your Yamaha dealer.
InitialEvery
ItemActions
Anode(s) (external)
Anode(s) (cylinder
head, thermostat
cover)
Anodes (exhaust cover,
cooling water passage
cover, Rectifier Regulator cover)
Battery (electrolyte
level, terminal)
Battery (electrolyte
level, terminal)
Cooling water leakage
Cowling lock leverInspection
Engine starting condition/noise
Engine idle
speed/noise
Fuel filter (can be disassembled)
Fuel line (High pressure)
Inspection or replacement as necessary
Inspection or replacement as necessary
Replacement
Inspection
Fill, charging or replacing as necessary
Inspection or replacement as necessary
Inspection
Inspection
Inspection or replacement as necessary
Inspection
20 hours
(3
months)
100
hours (1
year)
300
hours (3
years)
500
hours (5
years)
65
Page 72
Maintenance
ItemActions
Fuel line (High pressure)
Fuel line (Low pressure)
Fuel line (Low pressure)
Fuel pump
Fuel/engine oil leakage Inspection
Gear oilReplacement
Greasing pointsGreasing
Impeller/water pump
housing
Impeller/water pump
housing
Oil tank water drainInspection or cleaning
Oil injection pump/oil
feed pump
Power trim and tilt
unit/Operation, noise
and oil leakage
Yamaha grease A (water resistant grease)
Yamaha grease D (corrosion resistant grease; for propeller shaft)
40VMHO, 50HMHO
68
Page 75
40VEO, 50HETO
ZMU03414
Maintenance
EMU28957
Cleaning and adjusting spark plug
The spark plug is an important engine component and is easy to inspect. The condition
of the spark plug can indicate something
about the condition of the engine. For example, if the center electrode porcelain is very
white, this could indicate an intake air leak or
carburetion problem in that cylinder. Do not
attempt to diagnose any problems yourself.
Instead, take the outboard motor to a
Yamaha dealer. You should periodically remove and inspect the spark plug because
heat and deposits will cause the spark plug
to slowly break down and erode.
1. Remove the spark plug caps from the
spark plugs.
2. Remove the spark plug. If electrode erosion becomes excessive, or if carbon
and other deposits are excessive, you
should replace the spark plug with another of the correct type. WARNING!
When removing or installing a spark
plug, be careful not to damage the insulator. A damaged insulator could
69
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Maintenance
TIP:
WARNING
NOTICE
ZMU06150
allow external sparks, which could
lead to explosion or fire.
3. Be sure to use the specified spark plug,
otherwise the engine may not operate
properly. Before fitting the spark plug,
measure the electrode gap with a wire
thickness gauge; replace it if out of specification.
1. Spark plug gap
2. Spark plug part number
3. Spark plug I.D. mark (NGK)
Spark plug gap:
0.9–1.0 mm (0.035–0.039 in)
4. When fitting the plug, wipe off any dirt
from the threads, and then screw it in to
the correct torque.
Spark plug torque:
25.0 Nm (2.55 kgf-m, 18.4 ft-lb)
If a torque-wrench is not available when you
are fitting a spark plug, a good estimate of
the correct torque is 1/4 to 1/2 a turn past finger-tight. Have the spark plug adjusted to the
correct torque as soon as possible with a
torque-wrench.
EMU37450
Checking fuel filter
Check the fuel filter periodically. If any water
or foreign matter is found in the filter, clean or
replace it. For cleaning or replacement of the
fuel filter, consult your Yamaha dealer.
EMU29044
Inspecting idle speed
EWM00451
● Do not touch or remove electrical parts
when starting or during operation.
● Keep hands, hair, and clothes away
from the flywheel and other rotating
parts while the engine is running.
ECM00490
This procedure must be performed while
the outboard motor is in the water. A
flushing attachment or test tank can be
used.
If the boat is not equipped with a tachometer
for the outboard motor, use a diagnostic tachometer for this procedure. Results may
vary depending on whether testing is conducted with the flushing attachment, in a test
tank, or with the outboard motor in the water.
70
Page 77
Maintenance
WARNING
1
2
ZMU03416
1
2
ZMU04989
ZMU03240
1. Start the engine and allow it to warm up
fully in neutral until it is running smoothly.
2. Once the engine has warmed up, verify
whether the idle speed is set to specification. For idle speed specifications, see
page 9. If you have difficulty verifying the
idle speed, or the idle speed requires adjustment, consult a Yamaha dealer or
other qualified mechanic.
EMU29061
Checking water in engine oil tank
A translucent water drain hose is connected
from the bottom of the oil tank to the filler
neck. If water or foreign matter collects in this
hose, consult a Yamaha dealer.
1. Drain hose
2. Filler neck side
EMU29114
Inspecting wiring and connectors
● Inspect that each connector is engaged
securely.
● Inspect that each ground lead is properly
secured.
EMU32112
Checking propeller
EWM01881
You could be seriously injured if the engine accidentally starts when you are
near the propeller. Before inspecting, removing, or installing the propeller, place
the shift control in neutral, turn the main
switch to “” (off) and remove the key,
and remove the clip from the engine shutoff switch. Turn off the battery cut-off
switch if your boat has one.
1. Drain hose
2. Filler neck side
Do not use your hand to hold the propeller
when loosening or tightening the propeller
nut. Put a wood block between the anti-cavitation plate and the propeller to prevent the
propeller from turning.
71
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Maintenance
NOTICE
ZMU01897
ZMU03131
1
2
3
5
6
4
Checkpoints
● Check each of the propeller blades for ero-
sion from cavitation or ventilation, or other
damage.
● Check the propeller shaft for damage.
● Check the splines for wear or damage.
● Check for fish line tangled around the pro-
peller shaft.
● Check the propeller shaft oil seal for dam-
age.
EMU30662
Removing propeller
EMU29197
Spline models
1. Straighten the cotter pin and pull it out
using a pair of pliers.
2. Remove the propeller nut, washer, and
spacer (if equipped). WARNING! Do
not use your hand to hold the propeller when loosening the propeller nut.
[EWM01890]
1. Cotter pin
2. Propeller nut
3. Washer
4. Spacer
5. Propeller
6. Thrust washer
3. Remove the propeller, washer (if
equipped), and thrust washer.
EMU30672
Installing propeller
EMU29234
Spline models
ECM00501
Make sure to use a new cotter pin and
bend the ends over securely. Otherwise,
the propeller could come off during operation and be lost.
1. Apply Yamaha marine grease or a corrosion resistant grease to the propeller
shaft.
2. Install the spacer (if equipped), thrust
washer, washer (if equipped), and propeller on the propeller shaft. NOTICE:
Make sure to install the thrust washer
before installing the propeller. Otherwise, the lower case and propeller
boss could be damaged.
3. Install the spacer (if equipped) and the
washer. Tighten the propeller nut to the
specified torque.
[ECM01881]
72
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Maintenance
TIP:
WARNING
TIP:
TIP:
ZMU03133
2
1
Propeller nut tightening torque:
39.0 Nm (3.98 kgf-m, 28.8 ft-lb)
4. Align the propeller nut with the propeller
shaft hole. Insert a new cotter pin in the
hole and bend the cotter pin ends. NO-
TICE: Do not reuse the cotter pin.
Otherwise, the propeller can come off
during operation.
[ECM01891]
If the propeller nut does not align with the
propeller shaft hole after tightening to the
specified torque, tighten the nut further to
align it with the hole.
EMU29289
Changing gear oil
EWM00800
● Be sure the outboard motor is securely
fastened to the transom or a stable
stand. You could be severely injured if
the outboard motor falls on you.
● Never get under the lower unit while it
is tilted, even when the tilt support lever
or knob is locked. Severe injury could
occur if the outboard motor accidentally falls.
1. Tilt the outboard motor so that the gear
oil drain screw is at the lowest point possible.
2. Place a suitable container under the
gear case.
3. Remove the gear oil drain screw and
gasket. NOTICE: If there is an exces-
sive quantity of metal particles on the
magnetic gear oil drain screw, this
can indicate lower unit problem. Consult your Yamaha dealer.
1. Gear oil drain screw
2. Oil level plug
● If a magnetic gear oil drain screw is
[ECM01900]
equipped, remove all metal particles from
the screw before installing it.
● Always use new gaskets. Do not reuse the
removed gaskets.
4. Remove the oil level plug and gasket to
allow the oil to drain completely. NO-
TICE: Check the used gear oil after it
has been drained. If the gear oil is
milky or contains water or a large
amount of metal particles, the gear
case may be damaged. Have a
Yamaha dealer check and repair the
outboard motor.
[ECM00713]
For disposal of used oil, consult your
Yamaha dealer.
5. Put the outboard motor in a vertical position. Using a flexible or pressurized filling device, inject the gear oil into the
73
Page 80
Maintenance
WARNING
ZMU03132
ZMU02324
ZMU03232
gear oil drain screw hole.
Recommended gear oil:
Hypoid gear oil SAE#90
Gear oil quantity:
0.430 L (0.455 US qt, 0.378 Imp.qt)
6. Put a new gasket on the oil level plug.
When the oil begins to flow out of the oil
level plug hole, insert and tighten the oil
level plug.
Tightening torque:
9 Nm (0.9 kgf-m, 6.6 ft-lb)
7. Put a new gasket on the gear oil drain
screw. Insert and tighten the gear oil
drain screw.
when cleaning the fuel tank.
● Remove the fuel tank from the boat be-
fore cleaning it. Work only outdoors in
an area with good ventilation.
● Wipe up any spilled fuel immediately.
● Reassemble the fuel tank carefully. Im-
proper assembly can result in a fuel
leak, which could result in a fire or explosion hazard.
● Dispose of old gasoline according to lo-
cal regulations.
1. Empty the fuel tank into an approved
container.
2. Pour a small amount of suitable solvent
into the tank. Install the cap and shake
the tank. Drain the solvent completely.
3. Remove the screws holding the fuel joint
assembly. Pull the assembly out of the
tank.
Tightening torque:
9 Nm (0.9 kgf-m, 6.6 ft-lb)
EMU29302
Cleaning fuel tank
EWM00920
Gasoline is highly flammable, and its vapors are flammable and explosive.
● If you have any question about properly
doing this procedure, consult your
Yamaha dealer.
● Keep away from sparks, cigarettes,
flames, or other sources of ignition
74
4. Clean the filter (located on the end of the
Page 81
suction pipe) in a suitable cleaning sol-
NOTICE
TIP:
WARNING
NOTICE
ZMU03134
ZMU03135
ZMU03418
vent. Allow the filter to dry.
5. Replace the gasket with a new one. Reinstall the fuel joint assembly and tighten
the screws firmly.
EMU29313
Inspecting and replacing anode(s)
Yamaha outboard motors are protected from
corrosion by sacrificial anodes. Inspect the
external anodes periodically. Remove scales
from the surfaces of the anodes. Consult a
Yamaha dealer for replacement of external
anodes.
ECM00720
Do not paint anodes, as this would render
them ineffective.
Maintenance
Inspect ground leads attached to external
anodes on equipped models. Consult a
Yamaha dealer for inspection and replacement of internal anodes attached to the power unit.
EMU29323
Checking battery (for electric start
models)
EWM01902
Battery electrolyte is poisonous and
caustic, and batteries generate explosive
hydrogen gas. When working near the
battery:
● Wear protective eye gear and rubber
gloves.
● Do not smoke or bring any other source
of ignition near the battery.
The procedure for checking the battery varies for different batteries. This procedure
contains typical checks that apply to many
batteries, but you should always refer to the
battery manufacturer’s instructions.
ECM01920
A poorly maintained battery will quickly
deteriorate.
1. Check the electrolyte level.
75
Page 82
Maintenance
WARNING
NOTICE
ZMU01811
1
2
3
2. Check the battery’s charge. If your boat
is equipped with the digital speedometer, the voltmeter and low battery alert
functions will help you monitor the battery’s charge. If the battery needs charging, consult your Yamaha dealer.
3. Check the battery connections. They
should be clean, secure, and covered by
an insulating cover. WARNING! Bad
connections can produce shorting or
arcing and cause an explosion.
[EWM01912]
EMU29334
Connecting the battery
EWM00572
Mount the battery holder securely in a
dry, well-ventilated, vibration-free location in the boat. Install a fully charged battery in the holder.
ECM01124
Do not reverse the battery cables. Otherwise, the electrical parts could be damaged.
1. Make sure the main switch (on applicable models) is “” (off) before working
on the battery.
2. Connect the red battery cable to the
POSITIVE (+) terminal first. Then con-
nect the black battery cable to the NEGATIVE (-) terminal.
1. Red cable
2. Black cable
3. Battery
3. The electrical contacts of the battery and
cables must be clean and properly connected, or the battery will not start the
engine.
EMU29371
Disconnecting the battery
1. Turn off the battery cut-off switch (if
equipped) and main switch. NOTICE: If
they are left on, the electrical system
can be damaged.
2. Disconnect the negative cable(s) from
the negative (-) terminal. NOTICE: Al-
ways disconnect all negative (-) cables first to avoid a short circuit and
damage to the electrical system.
[ECM01940]
3. Disconnect the positive cable(s) and remove the battery from the boat.
4. Clean, maintain, and store the battery
according to the manufacturer’s instructions.
[ECM01930]
76
Page 83
Trouble Recovery
EMU29427
Troubleshooting
A problem in the fuel, compression, or ignition systems can cause poor starting, loss of
power, or other problems. This section describes basic checks and possible remedies,
and covers all Yamaha outboard motors.
Therefore some items may not apply to your
model.
If your outboard motor requires repair, bring
it to your Yamaha dealer.
If the engine trouble-alert indicator is flashing, consult your Yamaha dealer.
Starter will not operate.
Q. Is battery capacity weak or low?
A. Check battery condition. Use battery of
recommended capacity.
Q. Are battery connections loose or corroded?
A. Tighten battery cables and clean battery
terminals.
Q. Is fuse for electric start relay or electric circuit blown?
A. Check for cause of electric overload and
repair. Replace fuse with one of correct amperage.
Q. Are starter components faulty?
A. Have serviced by a Yamaha dealer.
Q. Is shift lever in gear?
A. Shift to neutral.
Engine will not start (starter operates).
Q. Is fuel tank empty?
A. Fill tank with clean, fresh fuel.
Q. Is fuel contaminated or stale?
A. Fill tank with clean, fresh fuel.
Q. Is fuel filter clogged?
A. Clean or replace filter.
Q. Is starting procedure incorrect?
A. See page 45.
Q. Has fuel pump malfunctioned?
A. Have serviced by a Yamaha dealer.
Q. Are spark plug(s) fouled or of incorrect
type?
A. Inspect spark plug(s). Clean or replace
with recommended type.
Q. Are spark plug cap(s) fitted incorrectly?
A. Check and re-fit cap(s).
Q. Is ignition wiring damaged or poorly connected?
A. Check wires for wear or breaks. Tighten
all loose connections. Replace worn or broken wires.
Q. Are ignition parts faulty?
A. Have serviced by a Yamaha dealer.
Q. Is engine shut-off cord (lanyard) not attached?
A. Attach cord.
Q. Are engine inner parts damaged?
A. Have serviced by a Yamaha dealer.
Engine idles irregularly or stalls.
Q. Are spark plug(s) fouled or of incorrect
type?
A. Inspect spark plug(s). Clean or replace
with recommended type.
77
Page 84
Trouble Recovery
Q. Is fuel system obstructed?
A. Check for pinched or kinked fuel line or
other obstructions in fuel system.
Q. Is fuel contaminated or stale?
A. Fill tank with clean, fresh fuel.
Q. Is fuel filter clogged?
A. Clean or replace filter.
Q. Have ignition parts failed?
A. Have serviced by a Yamaha dealer.
Q. Has alert system activated?
A. Find and correct cause of alert.
Q. Is spark plug gap incorrect?
A. Inspect and adjust as specified.
Q. Is ignition wiring damaged or poorly connected?
A. Check wires for wear or breaks. Tighten
all loose connections. Replace worn or broken wires.
Q. Is specified engine oil not being used?
A. Check and replace oil as specified.
A. Return to home position.
Q. Is motor angle too high?
A. Return to normal operating position.
Q. Is carburetor clogged?
A. Have serviced by a Yamaha dealer.
Q. Is fuel joint connection incorrect?
A. Connect correctly.
Q. Is throttle valve adjustment incorrect?
A. Have serviced by a Yamaha dealer.
Q. Is battery cable disconnected?
A. Connect securely.
Alert buzzer sounds or indicator lights.
Q. Is cooling system clogged?
A. Check water intake for restriction.
Q. Is engine oil level low?
A. Fill oil tank with specified engine oil.
Q. Is heat range of spark plug incorrect?
A. Inspect spark plug and replace it with recommended type.
Q. Is thermostat faulty or clogged?
A. Have serviced by a Yamaha dealer.
Q. Are carburetor adjustments incorrect?
A. Have serviced by a Yamaha dealer.
Q. Is fuel pump damaged?
A. Have serviced by a Yamaha dealer.
Q. Is air vent screw on fuel tank closed?
A. Open air vent screw.
Q. Is choke knob pulled out?
78
Q. Is specified engine oil not being used?
A. Check and replace oil with specified type.
Q. Is engine oil contaminated or deteriorated?
A. Replace oil with fresh, specified type.
Q. Is oil filter clogged?
A. Have serviced by a Yamaha dealer.
Q. Has oil feed/injection pump malfunctioned?
A. Have serviced by a Yamaha dealer.
Page 85
Q. Is load on boat improperly distributed?
A. Distribute load to place boat on an even
plane.
Q. Is water pump or thermostat faulty?
A. Have serviced by a Yamaha dealer.
Trouble Recovery
on gear housing?
A. Remove foreign matter and clean lower
unit.
Q. Is fuel system obstructed?
A. Check for pinched or kinked fuel line or
other obstructions in fuel system.
Q. Is there excess water in fuel filter cup?
A. Drain filter cup.
Engine power loss.
Q. Is propeller damaged?
A. Have propeller repaired or replaced.
Q. Is propeller pitch or diameter incorrect?
A. Install correct propeller to operate outboard at its recommended speed (r/min)
range.
Q. Is trim angle incorrect?
A. Adjust trim angle to achieve most efficient
operation.
Q. Is motor mounted at incorrect height on
transom?
A. Have motor adjusted to proper transom
height.
Q. Has alert system activated?
A. Find and correct cause of alert.
Q. Is boat bottom fouled with marine growth?
A. Clean boat bottom.
Q. Is fuel filter clogged?
A. Clean or replace filter.
Q. Is fuel contaminated or stale?
A. Fill tank with clean, fresh fuel.
Q. Is spark plug gap incorrect?
A. Inspect and adjust as specified.
Q. Is ignition wiring damaged or poorly connected?
A. Check wires for wear or breaks. Tighten
all loose connections. Replace worn or broken wires.
Q. Have electrical parts failed?
A. Have serviced by a Yamaha dealer.
Q. Is specified fuel not being used?
A. Replace fuel with specified type.
Q. Is specified engine oil not being used?
A. Check and replace oil with specified type.
Q. Is thermostat faulty or clogged?
A. Have serviced by a Yamaha dealer.
Q. Are spark plug(s) fouled or of incorrect
type?
A. Inspect spark plug(s). Clean or replace
with recommended type.
Q. Are weeds or other foreign matter tangled
Q. Is air vent screw closed?
A. Open the air vent screw.
Q. Is fuel pump damaged?
A. Have serviced by a Yamaha dealer.
79
Page 86
Trouble Recovery
WARNING
WARNING
Q. Is fuel joint connection incorrect?
A. Connect correctly.
Q. Is heat range of spark plug incorrect?
A. Inspect spark plug and replace it with recommended type.
Q. Is high pressure fuel pump drive belt broken?
A. Have serviced by a Yamaha dealer.
Q. Is engine not responding properly to shift
lever position?
A. Have serviced by a Yamaha dealer.
Engine vibrates excessively.
Q. Is propeller damaged?
A. Have propeller repaired or replaced.
Q. Is propeller shaft damaged?
A. Have serviced by a Yamaha dealer.
Q. Are weeds or other foreign matter tangled
on propeller?
A. Remove and clean propeller.
Q. Is motor mounting bolt loose?
A. Tighten bolt.
Q. Is steering pivot loose or damaged?
A. Tighten or have serviced by a Yamaha
dealer.
EMU29433
Temporary action in
emergency
EMU29441
Impact damage
EWM00870
trailering. Damage could make the outboard motor unsafe to operate.
If the outboard motor hits an object i n the water, follow the procedure below.
1. Stop the engine immediately.
2. Check the control system and all components for damage. Also, check the boat
for damage.
3. Whether damage is found or not, return
to the nearest harbor slowly and carefully.
4. Have a Yamaha dealer check the outboard motor before operating it again.
EMU29463
Replacing fuse
If the fuse has blown on an electric start model, open the fuse holder and replace the fuse
with a new one of the proper amperage.
EWM00631
Substituting an incorrect fuse or a piece
of wire could allow excessive current
flow. This could cause electric system
damage and a fire hazard.
The outboard motor can be seriously
damaged by a collision while operating or
80
Page 87
WARNING
1. Fuse holder
1
2
3
ZMU03421
1
ZMU03422
2. Fuse (20 A)
3. Spare fuse (20 A)
Consult your Yamaha dealer if the new fuse
immediately blows again.
EMU29524
Power trim and tilt will not operate
If the engine cannot be tilted up or down with
the power trim and tilt because of a discharged battery or a failure with the power
trim and tilt unit, the engine can be tilted
manually.
1. Loosen the manual valve screw by turning it counterclockwise until it stops.
1. Manual valve screw
2. Put the engine in the desired position,
then tighten the manual valve screw by
turning it clockwise.
Trouble Recovery
EMU29533
Starter will not operate
If the starter mechanism does not operate
(the engine cannot be cranked with the starter), the engine can be started with an emergency starter rope.
EWM01022
● Use this procedure only in an emergen-
cy to return to the nearest port for repairs.
● When the emergency starter rope is
used to start the engine, the start-ingear protection device does not operate. Make sure the remote control lever
is in neutral. Otherwise the boat could
unexpectedly start to move, which
could result in an accident.
● Attach the engine shut-off cord to a se-
cure place on your clothing, or your
arm or leg while operating the boat.
● Do not attach the cord to clothing that
could tear loose. Do not route the cord
where it could become entangled, preventing it from functioning.
● Avoid accidentally pulling the cord dur-
ing normal operation. Loss of engine
power means the loss of most steering
control. Also, without engine power,
the boat could slow rapidly. This could
cause people and objects in the boat to
be thrown forward.
● Make sure no one is standing behind
you when pulling the starter rope. It
could whip behind you and injure
someone.
● An unguarded, rotating flywheel is very
dangerous. Keep loose clothing and
other objects away when starting the
engine. Use the emergency starter rope
only as instructed. Do not touch the fly-
81
Page 88
Trouble Recovery
ZMU03425
ZMU03139
ZMU03140
ON STARTOFF
ZMU01906
wheel or other moving parts when the
engine is running. Do not install the
starter mechanism or top cowling after
the engine is running.
● Do not touch the ignition coil, spark
plug wire, spark plug cap, or other electrical components when starting or operating the motor. You could get an
electrical shock.
EMU29562
Emergency starting engine
1. Remove the top cowling.
2. Remove the start-in-gear protection cable from the starter, if equipped.
equipped.
3. Remove the starter/flywheel cover after
removing the bolt(s).
4. Prepare the engine for starting. For further information, see page 45. Be sure
the engine is in neutral and that the clip
is attached to the engine shut-off switch.
The main switch must be “” (on), if
82
5. If equipped the choke knob, pull out it
when the engine is cold. After the engine
starts, gradually return the choke knob
to its home position as the engine warms
up.
Page 89
6. Insert the knotted end of the emergency
WARNING
ZMU03355
ZMU03429
ZMU03141
OPEN
CLOSE
ZMU03142
starter rope into the notch in the flywheel
rotor and wind the rope several turns
around the flywheel clockwise.
7. Give a strong pull straight out to crank
and start the engine. Repeat if necessary.
Trouble Recovery
flywheel or other moving parts when the
engine is running.
1. Adjust the trim angle so that the drive
shaft is at right angles to the water surface or is trimmed in.
2. On models equipped with an emergency
starter valve, open it. The valve is located behind the silencer cover on the front
of the engine.
3. Squeeze the primer pump two or three
times to feed fuel.
EMU29671
Engine fails to operate
EMU29706
Cold engine fails to start
If the engine fails to start when it is cold, use
the following procedure.
EWM00410
When starting or operating the engine, do
not touch the ignition coil, spark plug
wire, spark plug cap, or other electrical
parts carrying high voltage. Keep loose
clothing and other objects away from the
engine when starting it. Do not touch the
4. Open the throttle slightly without shifting
using the throttle grip, neutral throttle lever or free accelerator. It is necessary to
change the throttle opening slightly depending on the engine temperature. After the engine starts, return the throttle to
its original position.
83
Page 90
Trouble Recovery
TIP:
N
ZMU03143
ON STARTOFF
ZMU03144
ZMU03335
ON
START
OFF
ZMU03145
OPEN
CLOSE
5. Turn the main switch to “” (on).
6. Turn the main switch to “” (start).
NOTICE: Never turn the main switch
to “” (start) while the engine is
running. Do not keep the starter motor turning for more than 5 seconds. If
the starter motor is turned continuously for more than 5 seconds, the
battery will be quickly discharged,
thus making it impossible to start the
engine. The starter can also be damaged. If the engine will not start after
5 seconds of cranking, return the
main switch to “” (on), wait 10 seconds, then crank the engine again.
[ECM00192]
7. After the engine starts, close the emergency starter valve (if used), then return
the throttle to its original position.
When the starter mechanism malfunctions,
see page 81.
EMU33501
Treatment of submerged motor
If the outboard motor is submerged, immediately take it to a Yamaha dealer. Otherwise
some corrosion may begin almost immediately. NOTICE: Do not attempt to run the
outboard motor until it has been completely inspected.
[ECM00401]
84
Page 91
Page 92
YAMAHA MOTOR CO., LTD.
Printed in Japan
April 2010–0.2 1 !
Printed on recycled paper
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