Xylem 702 User Manual

Manual
MJK Comtroller 702
Effective for software version 83XXXX
COMLI PROTOKOL
Unit ID:
Serial no.:
M702GB/0110 Rev. 111001
As our products are developed continuously, we reserve the right
CE - CERTIFICATE OF CONFORMITY
This product complies with the requirements concerning electromagnetic compatibility (EMC) stipulated in Council directive no. 89/336/EEC of 3rd May 1989, altered at directive no. 92/31/EEC, on the approximation of the laws of the Member States relating to electromagnetic compatibility.
We declare that the product complies to the values stipulated in EN 50081-1 and EN 50082-1.
M702GB/0110 Rev. 111001
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ComTroller 702
Contents
1 General .................................................5
1.2 MJK-Link™ ...................................................5
2 Operation .............................................. 6
3 Menus ................................................... 8
3.1 F0 - Unit type/ID, software version, clock and
protocol type .................................................8
3.2 F1 - Inputs on/off ........................................... 8
3.3 F2 - Outputs on/off........................................8
3.4 F3 - Limits high/low .......................................8
3.5 F4 - Analog inputs # ...................................... 8
3.6 F5 - Analog input scaled ................................8
3.7 F6 - Counter .................................................9
3.8 F7 - Hour ...................................................... 9
3.9.1 F8.1 - Alarm List ........................................... 9
3.9.2 F8.2 Alarm # ................................................. 9
3.10 F9.1 Storm flow volume.................................9
3.11 F9.2 Storm flow calculation ...........................9
4 Main functions ...................................10
4.1 Choose language ........................................10
4.2 Set time and date .......................................10
4.3 Password enabled/disabled ......................... 10
4.4 Summer time / winter time .......................... 10
4.5 Enter password ........................................... 10
4.6 Analog inputs averaging...............................10
4.7 Data logging interval (MM:SS) ...................... 10
4.8 Tone or pulse dialing .................................... 10
4.9 Telephone call at power failure ..................... 10
4.10 Number of incoming rings before answer ..... 10
4.11 Unit ID no. for Comtroller ............................. 10
4.12 Automatic reset of alarms............................ 10
4.13 Telephone number ...................................... 10
4.14 SMSC telephone numbers .......................... 10
4.15 Master or Slave ........................................... 10
6 Digital inputs ..................................... 12
6.1 Digital input # .............................................. 12
6.2 Alarm / in use .............................................. 12
6.3 Signal delayed ............................................. 12
6.4 NO / NC ..................................................... 12
6.5 Alarm - call by telephone ............................. 12
7 Digital outputs ................................... 12
7.1 Digital output # ............................................ 12
7.2 NO / NC ..................................................... 12
7.3 Time / Fixed ................................................ 12
7.4 Time before start ......................................... 12
7.5 Set ON-time ............................................... 12
7.6 Special functions for the digital outputs ........ 12
8 Interlock .............................................. 13
8.1 Interlock in use yes/no ................................ 13
8.2 Start of interlock .......................................... 13
8.3 Stop interlock .............................................. 13
8.4 Interlock on receivers output # ....................13
8.5 Receivers telephone number ....................... 13
8.6 Receivers output # ...................................... 13
9 Pump control ..................................... 13
9.1 Pump control activated YES / NO ............... 13
9.2 Pump control EMPTYING / FILLING ............ 13
9.3 Pump control DO 2 ACTIVE ........................ 13
9.4 Pump alternation YES / NO ......................... 13
9.5 Level 2 in use YES / NO .............................. 13
9.6 Pump control start level ...............................13
9.7 Pump control start level ...............................13
10 Telephone list for alarms .................. 14
10.1 Telephone number 1-9 ................................ 14
10.2 Key In PS Message .....................................14
10.3 Entering SMS messages ............................. 14
5 Analog inputs ....................................11
5.1 Analog input # ............................................. 11
5.2 Input no 1 0 - 20 / 4 / 20 mA ...................... 11
5.3 Input no 1 scaled 0 / 4 mA ..........................11
5.4 Input no 1 scaled 20 mA ............................. 11
5.5 High limit yes / no ........................................11
5.6 Set high limit ...............................................11
5.7 High limit alarm / in use ............................... 11
5.8 High limit - signal delayed ............................ 11
5.9 High alarm - call by telephone ..................... 11
5.10 Low limit yes / no ........................................ 11
5.11 Set low limit................................................. 11
5.12 Low limit alarm / in use ................................ 11
5.13 Low limit - signal delayed............................. 11
5.14 Low limit - call by telephone ........................ 11
M702GB/0110 Rev. 111001
11 Programming of storm flow
calculation .......................................... 15
11.1 Stormflow calculation .................................. 15
11.2 Stormflow calculation in use Yes/no ............. 15
11.3 Zero-point DI # ............................................ 15
11.5 Key in the number of Q(h) points (1-9).......... 15
11.6 Key in the level mark ................................... 15
11.7 Key in the flow mark ................................... 15
12 Combi alarms ..................................... 15
12.1 Combi alarm # ............................................ 15
12.2 Combi alarm in use ..................................... 15
12.3 Combi alarm signals .................................... 15
12.4 Signal delay ................................................. 15
12.5 Combi alarm calls ........................................ 15
MJK Automation A/S
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Byageren 7 2850 Nærum Tlf: 45 56 06 56 Fax: 45 56 06 46
ComTroller 702
13 Alarms ................................................. 16
13.1 Operational or alarm signal .......................... 16
13.2 Alarm calls .................................................. 16
13.3 Reset of alarms ........................................... 16
13.4 Special factory codes .................................. 16
13.5 Access code ............................................... 16
13.6 Setting up the serial port ............................. 16
13.7 Forced reset to factory settings ...................16
13.8 SMSC telephone numbers .......................... 16
14 Other information ..............................17
14.1 Specifications ..............................................17
14.2 Maintenance ............................................... 17
15 Electrical connection .......................... 18
15.1 Digital inputs ................................................ 18
15.2 Analog inputs .............................................. 18
15.3 Serial ports .................................................. 18
15.4 External 15 V DC supply .............................. 18
15.5 Software upgrade........................................ 18
16 Factory settings ................................. 20
M702GB/0110 Rev. 111001
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ComTroller 702
1 General
MJK Comtroller 702 is developed for control and
surveillance of small pumping stations and water borings. Comtroller 702 is a complete unit with in­and outputs, CPU, data logger, real time clock and communications port for data transmission on owned lines.
Comtroller 702 is an advanced product based on the experience from the thousands of monitoring systems delivered during the past 15 years.
Comtroler 702 is an advanced product for on-site mounting with control, data logging storing and transmission of analog and digital measuring values to be used in both small and large SCADA sy­stems.
Comtroller 702 is typically arranged in clusters where each Comtroller is connected to a 2-wire communications line. A Data Transmitter 795 is then connected as a master communications unit. Every single Comtroller 702 can be called individually by their different ID numbers, and the Data Transmitter 795 simply handles the data transmission via a telephone modem, a radio transceiver or a GSM modem directly to the SCADA system.
Comtroller 702 has all necessary functions built in such as interface to measuring and control equipment, a data logger, counters and data
transmission. Comtroller 702 is programmed directly from a PC, from the SCADA system or via a MJK Data Transmitter 795 as a master communications unit.
Comtroller 702 is a compact unit containing all necessary functions such as communications inter­face and drivers, software, I/O ports, data storage memory and RS485 repeater.
Comtroller 702 is simple and economic to utilize since it contains all necessary facilities to decrease the number of external components needed to form a complete unit for control, monitoring and data transmission.
The RS 232 port is used for interconnection through external modems, GSM-modems or a PC for configuring or data readout.
1.2 MJK-Link™
The MS-Windows™-based program MJK-Link™ can be used for monitoring one or more Comtroller
702. It is possible with MJK-Link™ via a PC with a modem to read realtime values, stored values for investigation of storm flows and changing of setpoints.
This manual deals with MJK Comtroller 702 with Comli-protocol for telephone modems. GSM­modems, RS 485 on owned lines, powerline modems and closed radio networks.
Screen dump from the monitoring program MJK-Link™, where a pumping station with 2 pumps, monitored and
controlled by a Comtroller 702 are operated in a window that appears as the well-known MJK Data Transmitter 795.
MJK Automation A/S
M702GB/0110 Rev. 111001
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Byageren 7 2850 Nærum Tlf: 45 56 06 56 Fax: 45 56 06 46
ComTroller 702
2 Operation
A Comtroller 702 can be considered as a Data Transmitter 795 without display and keypad and with a built-in pump controller. Instead of display and keypad the Comtroller 702 is operated via the serial communications port from either a PC with MJK-Link™ or a Data Transmitter 795.
MJK-Link™ is used for monitoring and operation of Comtroller 702. The Comtroller 702 will appear exactly as a Data Transmitter 795 in MJK-Link™ with its well-known 2 x 24 character display and keypad. The kepad is simply operated via the PC keyboard.
MJK-Link™ makes it possible to upload, download and save the settings for one or more Comtroller 702's interconnected on the same multi­drop communications æline. It is thus possible to download the setting from Comtroller no. 9, save the setting as i.e. "Pumping station at the bend" and upload the setting to Comtroller no. 14, placed at "Pumping station at the pond". It is also possible to name the in- and outputs individually.
A Data Transmitter 795 with Master-software can also be used to operate a number of Comtroller
702's on the same multidrop communications line. The desired Comtroller 702 is selected by entering the corresponding ID-number on the Data Trans­mitter 795, after which the selected Comtroller can be operated exactly as if it were a Data Transmitter
795. At the same time the Data Transmitter 795 contains a surveillance function that calls the Comtrollers one by one over an adjustable interval. If a Comtroller does not respond, the Data trans­mitter will send a system alarm.
A Data Transmitter 795 also manages comunication to the SCADA system, MJK-Link™ etc.
A typical installation covers five to 20 Comtrollers in an area where communication takes place via owned lines or with MJK PowerLine modems through the mains supply network.
On ie. the main pumping station, a Data Transmit­ter 795 with master software is installed, which will be able to send alarms via a telephone- or GSM modem to the SCADA system and/or one or more mobile telephones as SMS messages.
M702GB/0110 Rev. 111001
The figure shows an overview of the functional buttons and their general function.
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ComTroller 702
Display
2 x 24 character backlit display for indication of programming menus, measuring values alarms etc.
ESC.-key
This key changes back to the previous menu or cancels a selection. By pressing the ESC.-key 2-3 times you will always return to the functional indication.
MENU
The MENU key are used to switch between main menus and submenus.
Arrow keys
The arrow keys are used for altering the current setting. In a submenu with selections, the top line shows the current setting and the bottom line shows the alternative setting (in brackets). The arrow keys are used to scroll between the selections. The arrow keys also alters the in­and output no. By activating the key, the number in the display will increase. By Activating the key the number will decrease.
Numerical keys
The keys 0-9,# and * are used for configuring telephone numbers, delays, analog scaling etc.
Function key F
The function key is used for selecting which functional indication to show on the display, e.g. F0.
ENTER
Press ENTER to change from a main menu to a sub menu, as well as between sub menus. Any choice made in the sub menus must be confirmed by pressing ENTER.
M702GB/0110 Rev. 111001
MJK Automation A/S
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Byageren 7 2850 Nærum Tlf: 45 56 06 56 Fax: 45 56 06 46
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