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Xylem
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580-IM
User Manual
24 pgs919.81 Kb0
Table of contents
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Xylem 580-IM User Manual

Installation,
Operation, and
Maintenance Manual
Series 580

Table of Contents

Introduction and Safety.........................................................................................................................2
Introduction..........................................................................................................................................2
Inspect the package.........................................................................................................................2
Product warranty...............................................................................................................................2
Safety.....................................................................................................................................................3
Safety message levels......................................................................................................................3
Safety instruction decals..................................................................................................................4
User safety.........................................................................................................................................5
Environmental safety........................................................................................................................6
Transportation and Storage..................................................................................................................8
Pump lifting..........................................................................................................................................8
Long-term storage...............................................................................................................................8
Product Description...............................................................................................................................9
General description............................................................................................................................9
Operational specifications.................................................................................................................9
Table of Contents
Installation.............................................................................................................................................11
Preinstallation....................................................................................................................................11
Pump location guidelines..............................................................................................................11
Piping checklist...............................................................................................................................12
Commissioning, Startup, Operation, and Shutdown......................................................................14
Preparation for startup.....................................................................................................................14
Check the rotation..........................................................................................................................14
Prime the pump.................................................................................................................................15
Start the pump...................................................................................................................................15
Pump operation precautions...........................................................................................................16
Shut down the pump........................................................................................................................16
Maintenance.........................................................................................................................................17
Lubrication.........................................................................................................................................17
Disassembly.......................................................................................................................................17
Disassembly precautions...............................................................................................................17
Remove the impeller......................................................................................................................18
Remove the mechanical seal (580 and 580-F) ...........................................................................18
Pre-assembly inspections.................................................................................................................18
Replacement guidelines................................................................................................................18
Shaft and sleeve inspection..........................................................................................................19
Reassembly........................................................................................................................................19
Assemble the standard mechanical seal (580 and 580-F) .......................................................19
Install the impeller..........................................................................................................................20
Reinstall the pump assembly........................................................................................................20
Screw torque values.......................................................................................................................20
Dealer servicing .............................................................................................................................20
Series 580 Installation, Operation, and Maintenance Manual 1

Introduction and Safety

Introduction and Safety

Introduction

Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the
product can cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the
unit.

Inspect the package

1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.

Inspect the unit

1. Remove packing materials from the product.
2. Inspect the product to determine if any parts have been damaged or are missing.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
4. Contact your sales representative if anything is out of order.

Product warranty

Coverage
Xylem undertakes to remedy faults in products from Xylem under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to an Xylem representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in
• All service and repair work is done by Xylem-authorized personnel.
• Genuine Xylem parts are used.
• Only Ex-approved spare parts and accessories authorized by Xylem are used in Ex-
If the product has been picked up at a distributor, make a claim directly to the distributor.
Dispose of all packing materials in accordance with local regulations.
For your personal safety, be careful when you handle nails and straps.
use.
approved products.
2 Series 580 Installation, Operation, and Maintenance Manual
Limitations
Warranty claim

Safety

Introduction and Safety
The warranty does not cover faults caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation made without consulting
Xylem
• Incorrectly executed repair work
• Normal wear and tear
Xylem assumes no liability for these situations:
• Bodily injuries
• Material damages
• Economic losses
Xylem products are high-quality products with expected reliable operation and long life.
However, should the need arise for a warranty claim, then contact your Xylem
representative.
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Any pressure-containing device can explode, rupture, or discharge its contents if it is over-pressurized. Take all necessary measures to avoid over-pressurization.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual
could cause death, serious personal injury, or damage to the equipment. This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact an Xylem representative before proceeding.
• This manual clearly identifies accepted methods for disassembling units. These methods must be adhered to. Trapped liquid can rapidly expand and result in a violent explosion and injury. Never apply heat to impellers, propellers, or their retaining devices to aid in their removal.
• Do not change the service application without the approval of an authorized Xylem representative.
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result in physical injury, damage, or delays.

Safety message levels

About safety messages
It is extremely important that you read, understand, and follow the safety messages and regulations carefully before handling the product. They are published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
Series 580 Installation, Operation, and Maintenance Manual 3
Introduction and Safety
Definitions
Safety message level Indication
NOTICE:
DANGER:
WARNING:
CAUTION:
Electrical Hazard:
A hazardous situation which, if not avoided, will result in death or serious injury
A hazardous situation which, if not avoided, could result in death or serious injury
A hazardous situation which, if not avoided, could result in minor or moderate injury
The possibility of electrical risks if instructions are not followed in a proper manner
• A potential situation which, if not avoided, could result in undesirable conditions
• A practice not related to personal injury

Safety instruction decals

WARNING:
The maximum working pressure of the pump is listed on the nameplate. Do not exceed this pressure. Failure to follow these instructions can result in serious personal injury, death, and/or property damage.
Alert symbol
This safety alert symbol is used in manuals and on the safety instruction decals on the pump to draw attention to safety-related instructions.
When used, the safety alert symbol means that failure to follow the instructions may result in a safety hazard.
4 Series 580 Installation, Operation, and Maintenance Manual
Decals
P70643
P70644
P70642
Introduction and Safety
Make sure your pump has these safety instruction decals and that they are located as this figure shows. If the decals are missing or illegible, contact your local Xylem representative for a replacement.
Make sure that all safety instruction decals are always clearly visible and readable.

User safety

General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash
hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within the work area:
• Hard hat
• Safety goggles, preferably with side shields
Series 580 Installation, Operation, and Maintenance Manual 5
• Protective shoes
Introduction and Safety
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
Electrical connections
Electrical connections must be made by certified electricians in compliance with all international, national, state, and local regulations. For more information about requirements, see sections dealing specifically with electrical connections.
Precautions before work
Observe these safety precautions before you work with the product or are in connection with the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Allow all system and pump components to cool before you handle them.
• Make sure that the product has been thoroughly cleaned.
• Disconnect and lock out power before you service the pump.
• Check the explosion risk before you weld or use electric hand tools.
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information about safety devices in other chapters of this manual.
property.
Wash the skin and eyes
Follow these procedures for chemicals or hazardous fluids that have come into contact with your eyes or your skin:
Condition Action
Chemicals or hazardous fluids in eyes
Chemicals or hazardous fluids on skin

Environmental safety

The work area
Always keep the station clean to avoid and/or discover emissions.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Appropriately dispose of all waste.
• Handle and dispose of the processed liquid in compliance with applicable environmental regulations.
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
6 Series 580 Installation, Operation, and Maintenance Manual
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