PROFIBUS
MANUAL
MJK PROFIBUS MANUAL 1311
Profi bus Communication Module
Communication Modules
Table of Contents
1. Introduction 3
1.1 MJK Profibus Communication Overview . . . . . . . . . . . . . . . . . . 4
2. Profibus Communication Modules 6
2.1 Version Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Mouting PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.5 Mounting PROFIBUS on Shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 LED Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Configuration Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6.1 One Connected Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6.2 Three Connected Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.3 Three Connected Units and One Common Display . . . . . . . . . . . . . . . . . . . . . 18
3. Order Numbers 19
4. Register Lists 20
4.1 MagFlux Register List . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Oxix / SuSix Register List . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 mA Bus Converter Register List . . . . . . . . . . . . . . . . . . . . . 27
4.4 Shuttle Register List . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
MagFlux®, SuSix® and Oxix® are ® registered trademarks of MJK Automation A/S, Denmark.
Modbus® is a registered trademark of the Modbus Organization
Bluetooth® is a registered trademark of Bluetooth SIG.
Communication Modules
1. Introduction
Thank you for choosing MJK PROFIBUS communication module. We have
done our outmost to design and manufacture a high quality product that
should satisfy your requirements.
The MJK modem and communication modules is easy to install in MJK MagFlux, SuSix and Oxix units and to put into service. However, read this manual
first to learn more about the specifications, how to install and how to operate
the equipment.
The equipment must be handled and operated as instructed by the manufacturer, MJK Automation ApS, to ensure stable operation.
The MJK modem and communication modules can be obtained in several different versions supporting standard communication types and protocols like
PSTN, GSM, GPRS, RS 232, RS 485, Modbus RTU, Profibus PA and Bluetooth. This manual covers Modbus RS 485.
You can always contact your local representative or the MJK hot line for
advice and guidance:
• Tel.: +45 45 56 06 56 E-mail: mjk@mjk.com
Visit our web site at www.mjk.com to learn more about MJK Automation A/S,
our products and the people behind them.
1. Introduction
Profibus
1.1 MJK Profibus Communication Overview
Profibus
The Profibus communications module is transporting information from the
individual MJK instrument such as Magflux.
The firmware of the display unit will automatically recognize the mounted
communication module, and configuration menus will automatically be visible
allowing connection to a PLC unit and other units.
Profibus is also creating a simple way of connecting up to 4 MJK instruments
in a rapid communicating network, without additional equipment.
B
A
Shield
GND
Loop out Loop In
NC
Shield
Bt
B
A
At
Communication Modules
2. Profibus Communication Modules
Figure 1. Profibus Communication Module
2.1 Version Requirements
The following software, firmware and hardware versions (or higher) are minimum required for displays without an installed communication module:
• Profibus FW ver.: 845501-001
• Display HW ver.: 807056 (HW5)
• Display FW ver.; 841018-003
Communication Modules
2.2 Technical Specifications
Profibus Communications unit
Mounting On backside of display unit
Dimensions 51 x 82 mm ( H x W)
Connectors Two 5-position plugable screw terminal
Temperature -20 to +60 °C
LEDs LEDs for “Rx”, “Tx”, “3V3”, “µc” and “prof”
Power consumption Approx. 0.75 VA
Com. type RS 485
Baud rate Up to 12MB
ID offset
Protocol Modbus RTU
The corresponding GSD File allows 244Bytes reading and 244Bytes writing to
the converter.
(profibus address) 1-125
2. Profibus Communication Modules
Communication Modules
2.3 Mouting PROFIBUS
1. Dismount screws
2. Remove back plate
3. Remove lid using screwdriver
Communication Modules
4. Align pins with contacts
5. Check all pins are in
place in the PROFIBUS
slot and placing for
screws
2. Profi bus Communication Modules
6. Secure module using 4
screws
Communication Modules
7. Ensure rubber protection
for cable are in place
8. Remount back and secure using the screws
Communication Modules
2. Profibus Communication Modules
Communication Modules
2.3.5 Mounting PROFIBUS on Shuttle
1. Remove front plate
2. Align connectors
Communication Modules
3. Push Profibus in place
4. Remount frontplate
2. Profibus Communication Modules
Communication Modules
2.4 LED Signals
LED signals
RX
TX indicating that the module sends data to display (Modbus Master)
3V3 There is supply to the module from the display
prof Indication of Profi bus status Off = No DP Exchange / on = DP Exchange
uC
OFF uC is not running
Indicating that the module receives data from the display (Modbus
Master)
Indication of the module’s status
(LED is lit for 1/4s and 1/4s break, end signifi ed by a break in 2s)
If the Profi bus is mounted in a Master-unit the break will leave the LED ON
If the Profi bus is mounted in a Slave-unit the break will leave the LED OFF
Status - LED signals (blinks per sequence)
1 Profi bus data exchange OK
2 Init Profi bus in progress
3 Waiting for Profi bus parameter
4 Waiting for Profi bus confi guration
5 Basic hardware Okay, //5 error
10 Profi bus Data exchange is not ready
11 Profi bus not offl ine error
12 Profi bus DP Error
30
Fatal Error in Profi bus hardware (Check connections and hardware. turn
off power else replace Profi bus module)
Display setup
Language
Set Clock
Factory settings
Display SW version
Bluetooth
Graphs
Profibus COM modul
Setup overview screen
Back Select OK
Profibus COM modul
Profibus ID
Profibus Status
Back Select OK
Profibus ID
Set ID
----
Back Select OK
Profibus Status
Ok / Fail
Back Select OK
Communication Modules
2.5 Confi guration Remarks
The connected units on the Profi bus COM module have unique assigned IDs
built as follows:
• COM module confi guration/setup is executed from the “Display Setup/
Profi bus COM module” menu (see below).
• The “Profi bus COM module” option in the display menu automatically
appears, when a communication module is connected to the display.
• Profi bus ID is the address for the Profi bus
2. Profi bus Communication Modules
Profi bus COM Module
Profi bus ID
FW Versio n
Counter s
Communication Modules
2.6 Connection Examples
2.6.1 One Connected Unit
This example illustrates connection, termination and ID confi guration of a
single unit with a communication module and a PLC.
PLC
Shield
Bt
S
h
i
B
e
B
l
t
d
A
B
A
At
A
S
t
h
i
Shield
e
l
B
d
Loop out Loop In
B
A
G
N
D
A
N
C
Loop out Loop In
GND
NC
ID settings
205547 Profi bus Default ID = 99
GND
Bt
B
A
At
Termination
Profi bus communication requires bus termination. If the PLC is terminated,
Unit #3 requires Connection between A to At, and B to Bt
If, on the other hand, the PLC is NOT terminated, Unit #1 must also have
Connection between A to At, and B to Bt
Communication Modules
2.6.2 Three Connected Units
This example illustrates connection, termination and ID configuration of three
units each with a communication module and a PLC.
Display unit
PLC
Shield
Bt
S
h
i
B
e
B
l
t
d
A
B
A
At
A
S
t
h
i
Shield
e
l
B
d
Loop out Loop In
B
A
G
N
D
A
N
C
Loop out Loop In
GND
NC
Shield
Bt
S
h
i
B
e
B
l
t
d
A
B
A
At
A
S
t
h
i
Shield
e
l
B
d
Loop out Loop In
B
A
G
N
D
A
N
C
Loop out Loop In
GND
NC
Shield
Bt
S
h
i
B
e
B
l
t
d
A
B
A
At
A
S
t
h
i
Shield
e
l
B
d
Loop out Loop In
B
A
G
N
D
A
N
C
Loop out Loop In
GND
NC
GND
Bt
B
A
At
ID (Address) settings
Three Connected Units
Unit #1 Profibus ID=1
Unit #2 Profibus ID=2
Unit #3 Profibus ID=3
Default ID setting is 99
2. Profibus Communication Modules
Communication Modules
2.6.3 Three Connected Units and One Common Display
This example illustrates connection and ID confi guration of for example three
MagFlux units without display, one common, remote display unit with a communication module and a PLC unit.
Device 1
I.e. MagFlux, SuSix or Oxix
Device 2
I.e. MagFlux, SuSix or Oxix
Device 3
I.e. MagFlux, SuSix or Oxix
Display unit
Shield
Bt
S
h
i
B
e
B
l
t
d
A
B
A
At
A
S
t
h
i
Shield
e
l
B
d
Loop out Loop In
B
A
G
N
D
A
N
C
Loop out Loop In
GND
NC
GND
Bt
B
A
At
PLC
ID settings
205547 Profi bus Default ID = 99
Termination
Profi bus communication requires Connection between A to At, and B to Bt
Communication Modules
3. Order Numbers
Order number Communication Module
205547 Profi bus DP-V0 communications module
3. Order Numbers
Communication Modules
4. Register Lists
Profibus
“Offset Read
Default”
LowB HighB Type # Status Com. Modul Modbus adr.
0 1 B16
2 3 B16
4 5 U16
6 7 U16
8 9 B16 Device Status
Register name Explanations Device measure-
Profibus module -
Control
Profibus module -
Status
Profibus module -
Modbus Rx Counter
Profibus module -
Modbus Tx Counter
Not implemted only reseved for
Future use!!!!!
“{ On = 1 & Off = 0 }
Bit 1 = Subnet(modbus) Rx Missing
“Display device status for subnet(modbus)
{Bit1 Device detected (Detected = 1)}
Alarm”
Subnet(modbus) RX Counter
Subnet(modbus) TX Counter
{Bit2 Device Error (Error on = 1)}
Bit 1..2 Device 1
Bit 3..4 Device 2
Bit 5..6 Device 3
Bit 7..8 Device 4
Reseved 9 - 16”
ment Location
None - Done by
profibus module
None - Done by
profibus module
None - Done by
profibus module
None - Done by
profibus module
“None - Updated
by Display
(Modbus Master)”
Communication Modules
4.1 MagFlux Register List
Profibus
“Offset Read
Default”
LowB HighB Type # MagFlux1 (Device 1)
10 11 B16
12 13 B16 Alarm / Sensor Error See MagFlux Modbus Documentation 1002
14 15
16 17
18 19 U64{1}
20 21 U64{2}
22 23 U64{3}
24 25 U64{4}
26 27 U64{1}
28 29 U64{2}
30 31 U64{3}
32 33 U64{4}
34 35 B16
36 37 B16 Alarm / Sensor Error See MagFlux Modbus Documentation 1002
38 39
40 41
42 43 U64{1}
44 45 U64{2}
46 47 U64{3}
Register name Explanations Device measure-
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
System Error bit
1-16
Flow now Flow now [m3/sek] 600
- - 601
Total Forward Flow1
- LS word
Total Forward
Flow1 - 2
Total Forward
Flow1 - 3
Total Forward Flow1
- MS word
Total Reverse Flow1
- LS word
Total Reverse
Flow1 - 2
Total Reverse
Flow1 - 3
Total Reverse Flow1
- MS word
System Error bit
1-16
Flow now Flow now [m3/sek] 600
- - 601
Total Forward Flow1
- LS word
Total Forward
Flow1 - 2
Total Forward
Flow1 - 3
See MagFlux Modbus Documentation 1001
Forward Total [mm3] 604
- 605
- 606
- 607
Reverse Total [mm3] 610
- 611
- 612
- 613
MagFlux2 (Device 2)
See MagFlux Modbus Documentation 1001
Forward Total [mm3] 604
- 605
- 606
ment Location
Communication Modules
Profibus
“Offset Read
Default”
LowB HighB # Status Com. Modul Modbus adr.
48 49 U64{4}
50 51 U64{1}
52 53 U64{2}
54 55 U64{3}
56 57 U64{4}
LowB HighB # MagFlux3 (Device 3)
58 59 B16
60 61 B16 Alarm / Sensor Error
62 63
64 65
66 67 U64{1}
68 69 U64{2}
70 71 U64{3}
72 73 U64{4}
74 75 U64{1}
76 77 U64{2}
78 79 U64{3}
80 81 U64{4}
LowB HighB MagFlux4 (Device 4)
82 83 B16
84 85 B16 Alarm / Sensor Error
86 87
Type Register name Explanations Device measure-
F32
{Low}
F32
{High}
F32
{Low}
Total Forward Flow1
- MS word
Total Reverse Flow1
- LS word
Total Reverse
Flow1 - 2
Total Reverse
Flow1 - 3
Total Reverse Flow1
- MS word
System Error bit
1-16
Flow now Flow now [m3/sek] 600
- - 601
Total Forward Flow1
- LS word
Total Forward
Flow1 - 2
Total Forward
Flow1 - 3
Total Forward Flow1
- MS word
Total Reverse Flow1
- LS word
Total Reverse
Flow1 - 2
Total Reverse
Flow1 - 3
Total Reverse Flow1
- MS word
System Error bit
1-16
Flow now Flow now [m3/sek] 600
See MagFlux Modbus Documenta-
See MagFlux Modbus Documenta-
See MagFlux Modbus Documenta-
See MagFlux Modbus Documenta-
- 607
Reverse Total [mm3] 610
- 611
- 612
- 613
tion
tion
Forward Total [mm3] 604
- 605
- 606
- 607
Reverse Total [mm3] 610
- 611
- 612
- 613
tion
tion
ment Location
1001
1002
1001
1002
Communication Modules
Profibus
“Offset Read
Default”
LowB HighB # Status Com. Modul Modbus adr.
88 89
90 91 U64{1}
92 93 U64{2}
94 95 U64{3}
96 97 U64{4}
98 99 U64{1}
100 101 U64{2}
102 103 U64{3}
104 105 U64{4}
Type Register name Explanations Device measure-
F32
{High}
- - 601
Total Forward Flow1
- LS word
Total Forward
Flow1 - 2
Total Forward
Flow1 - 3
Total Forward Flow1
- MS word
Total Reverse Flow1
- LS word
Total Reverse
Flow1 - 2
Total Reverse
Flow1 - 3
Total Reverse Flow1
- MS word
Forward Total [mm3] 604
- 605
- 606
- 607
Reverse Total [mm3] 610
- 611
- 612
- 613
ment Location
Communication Modules
4.2 Oxix / SuSix Register List
Profibus
“Offset Read
Default”
LowB HighB # Status Com. Modul Modbus adr.
LowB HighB #
106 107 B16
108 109 B16 Alarm Error
110 111 B16 Sensor Error
112 113
114 115
116 117
118 119
Type Register name Explanations Device measure-
Susix / Oxix 1
(Device 1)
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
System Error bit
1-16
Susix / Oxix Primary
Value
- - 607
Susix / Oxix Sec-
ondary Value
- - 609
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
“Warning unit is depended on con-
verter settings
Susix Turbidity - NTU / Solid - mg/l
Oxix % or mg/l”
“Susix Standard deviation turbidity
/ solid [%]
Oxix temperature grader ºC”
ment Location
1001
1002
1003
606
608
Communication Modules
Profibus
“Offset Read
Default”
LowB HighB # Status Com. Modul Modbus adr.
LowB HighB #
120 121 B16
122 123 B16 Alarm Error
124 125 B16 Sensor Error
126 127
128 129
130 131
132 133
LowB HighB #
134 135 B16
136 137 B16 Alarm Error
138 139 B16 Sensor Error
140 141
142 143
144 145
146 147
Type Register name Explanations Device measure-
Susix / Oxix 2
(Device 2)
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
System Error bit
1-16
Susix / Oxix Primary
Value
- - 607
Susix / Oxix Sec-
ondary Value
- - 609
Susix / Oxix 3
(Device 3)
System Error bit
1-16
Susix / Oxix Primary
Value
- - 607
Susix / Oxix Sec-
ondary Value
- - 609
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
“Warning unit is depended on con-
verter settings
Susix Turbidity - NTU / Solid - mg/l
Oxix % or mg/l”
“Susix Standard deviation turbidity
“Warning unit is depended on con-
Susix Turbidity - NTU / Solid - mg/l
“Susix Standard deviation turbidity
/ solid [%]
Oxix temperature grader ºC”
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
verter settings
Oxix % or mg/l”
/ solid [%]
Oxix temperature grader ºC”
ment Location
1001
1002
1003
606
608
1001
1002
1003
606
608
Communication Modules
Profibus
“Offset Read
Default”
LowB HighB # Status Com. Modul Modbus adr.
LowB HighB #
148 149 B16
150 151 B16 Alarm Error
152 153 B16 Sensor Error
154 155
156 157
158 159
160 161
Type Register name Explanations Device measure-
Susix / Oxix 4
(Device 4)
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
System Error bit
1-16
Susix / Oxix Primary
Value
- - 607
Susix / Oxix Sec-
ondary Value
- - 609
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
See SuSix / Oxix Modbus Docu-
mentation
“Warning unit is depended on con-
verter settings
Susix Turbidity - NTU / Solid - mg/l
Oxix % or mg/l”
“Susix Standard deviation turbidity
/ solid [%]
Oxix temperature grader ºC”
ment Location
1001
1002
1003
606
608
Communication Modules
4.3 mA Bus Converter Register List
Profibus
“Offset Read
Default”
LowB HighB # Status Com. Modul Modbus adr.
LowB HighB #
162 163 B16
164 165 B16 Alarm Error 1 See mA Bus Converter Documentation 1002
166 167 B16 Alarm Error 2 See mA Bus Converter Documentation 1003
168 169 B16 Digital input Bit 1-16 See mA Bus Converter Documentation 200
170 171
172 173
174 175
176 177
LowB HighB #
178 179 B16
180 181 B16 Alarm Error 1 See mA Bus Converter Documentation 1002
182 183 B16 Alarm Error 2 See mA Bus Converter Documentation 1003
184 185 B16 Digital input Bit 1-16 See mA Bus Converter Documentation 200
186 187
188 189
190 191
192 193
Type Register name Explanations Device measure-
mA Bus Converter
(Device 1)
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
System Error bit
1-16
mA 1 Scaled See mA Bus Converter Documentation 300
- - 301
mA 2 Scaled See mA Bus Converter Documentation 304
- - 305
mA Bus Converter
(Device 2)
System Error bit
1-16
mA 1 Scaled See mA Bus Converter Documentation 300
- - 301
mA 2 Scaled See mA Bus Converter Documentation 304
- - 305
See mA Bus Converter Documentation 1001
See mA Bus Converter Documentation 1001
ment Location
Profibus
Profibus
“Offset Read
Default”
LowB HighB # Status Com. Modul Modbus adr.
LowB HighB #
194 195 B16
196 197 B16 Alarm Error 1 See mA Bus Converter Documentation 1002
198 199 B16 Alarm Error 2 See mA Bus Converter Documentation 1003
200 201 B16 Digital input Bit 1-16 See mA Bus Converter Documentation 200
202 203
204 205
206 207
208 209
210 211 B16
212 213 B16 Alarm Error 1 See mA Bus Converter Documentation 1002
214 215 B16 Alarm Error 2 See mA Bus Converter Documentation 1003
216 217 B16 Digital input Bit 1-16 See mA Bus Converter Documentation 200
218 219
220 221
222 223
224 225
Type Register name Explanations Device measure-
mA Bus Converter
(Device 3)
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
#
F32
{Low}
F32
{High}
F32
{Low}
F32
{High}
System Error bit
1-16
mA 1 Scaled See mA Bus Converter Documentation 300
- - 301
mA 2 Scaled See mA Bus Converter Documentation 304
- - 305
mA Bus Converter
(Device 4)
System Error bit
1-16
mA 1 Scaled See mA Bus Converter Documentation 300
- - 301
mA 2 Scaled See mA Bus Converter Documentation 304
- - 305
See mA Bus Converter Documentation 1001
See mA Bus Converter Documentation 1001
ment Location
Communication Modules
4.4 Shuttle Register List
SHUT TLE
“Offset Read
Default”
LowB HighB # Status Com.
226 227 B16
228 229 S16 Signal quality Signal Quality [%] 0(Error) - 100%(Highest / best)
230 231
232 233
234 235
236 237
238 239 S16 Temperature Teperature (Error if not between -50° and 80°C)
Type Register
# Shuttle
S32
{Low}
S32
{High}
S32
{Low}
S32
{High}
name
Module
Status Error
bit 1-16
Level Level -2E9 - 2E9 [mm]
Distance to
surface
Explanations
0 = OFF, 1 = ON
Bit 1: Measurement OK (No delay)
Bit 2: Measurement Error (Inversed Measurement OK 1
min ON Delay)
Bit 3: Sensor Error (Inversed Measurement OK 10min
ON Delay)
Bit 4:Temperature Error (if not between -50° and 80° and
has 1min ON delay)
-
Distance to surface -2E9 - 2E9 [mm]
-
Communication Modules
Liability
MJK Automation A/S is liable to the common rules of Danish law on product liability. However, the liability is reduced to coverage of
our public liability insurance of products. To the extent where nothing else follows in lines of invariable rules of law, we are not liable for
loss of profits and working deficits or other indirect losses.
Changes
As our products are developed continuously, we reserve the right to make any alterations without prior notice.
File: EN 6. 81 Profibus Commun ication Module 20 5547 Manual 1312.indd
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