Xylem 19-001-300R2 User Manual
INSTRUCTION MANUAL
19-001-300R2
Silent Storm
VFD Pumping System
OMRON Touch Screen Display Manual
Acknowledgements
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All materials ©2013 by Xylem Flowtronex.
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Flowtronex© is a registered trademark of Xylem Flowtronex.
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All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, or
mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the
written permission of the publisher.
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Products that are referred to in this document may be either trademarks and/or registered trademarks of the
respective owners. The publisher and the author make no claim to these trademarks. These include Microsoft,
Windows, Windows NT, ActiveX that are either registered trademarks or trademarks of Microsoft Corporation in
the United States and/or other countries. ©2013 Microsoft Corporation. All rights reserved.
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While every precaution has been taken in the preparation of this document, the publisher and the author assume
no responsibility for errors or omissions, or for damages resulting from the use of information contained in this
document or from the use of programs and source code that may accompany it. In no event shall the publisher
and the author be liable for any loss of profit or any other commercial damage caused or alleged to have been
caused directly or indirectly by this document.
Contents
I
© 2013 Flowtronex
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Table of Contents
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1.0 Basic Navigation
1.1 Main Menu
.........................................................................................................1
.........................................................................................................................
2
1.1.1
System Status
...........................................................................................................
3
1.1.2
Set Clock
...........................................................................................................
7
1.1.3
Alarm Summary
...........................................................................................................
8
1.1.4
Alarm History
...........................................................................................................
9
1.1.5
Station Events
...........................................................................................................
12
1.1.6
Run Data
...........................................................................................................
13
1.1.7
Total Output
...........................................................................................................
18
1.1.8
Start Stop Menu (Combo Menu)
...........................................................................................................
20
1.1.9
Combos
...........................................................................................................
21
1.2 Calculator/Keypad
.........................................................................................................................
24
1.3 Password Protected Screens
........................................................................................................................
25
1.4 Register Access Menus
1.4.1 N Register Menu Key
1.4.2 B Register Menu Key
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2.0 How Do I?
2.1 Set Clock
2.2 Reset Alarms
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.........................................................................................................................
25
...........................................................................................................
27
...........................................................................................................
28
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.........................................................................................................28
.........................................................................................................................
29
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.........................................................................................................................
29
2.3 Change Combo Parameters
.........................................................................................................................
30
2.4 Define Safety Parameters
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.........................................................................................................................
34
2.5 Tune my Pump Station using PID
.................................................................................................................
38
2.6 Define Timer Parameters
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.........................................................................................................................
41
2.7 Define Lockout, Timed Pump, and Well Pump Parameters
.........................................................................
43
2.8 Define My VFD Bypass Parameters
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.............................................................................................................
48
2.9 Define My Auto Lake Screen Parameters
.....................................................................................................
50
2.10 Define My Lake Fill Parameters
..................................................................................................................
52
2.11 Define My Filter Parameters
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.......................................................................................................................
54
2.12 Define My Flow Stop Parameters
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...............................................................................................................
57
2.13 Calibrate my Sensors
2.13.1 Calibrate Pressure
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.........................................................................................................................
60
...........................................................................................................
67
2.13.1.1 Calibrating the Minimum (0) Pressure
2.13.1.2 Calibrating Maximum Pressure
........................................................................................
69
........................................................................................
70
2.13.2 Calibrate Flow
2.13.2.1 Analog Flowmeter (Krohne)
2.13.2.2 220B Flowmeter
2.13.3 Calibrate VFD Pump RPM
2.13.4 Calibrate Manual Speed Pot
...........................................................................................................
71
........................................................................................
74
........................................................................................
81
...........................................................................................................
85
...........................................................................................................
88
2.13.5 220B Flowmeter with Analog Transmitter
................................................................................................
92
II
Omron Touch-Screen Display
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2.13.5.2 Calibration Procedure with a Signal
Generator
......................................................................................
95
2.13.5.3 Calibration Procedure without a Signal
Generator
.................................................................................
96
2.13.5.4 Calibrating Multiple Zone Pulse Flow Sensors
......................................................................................
98
2.14 Define My Start / Stop Features
.................................................................................................................
98
2.15 Define My Custom Features
.....................................................................................................................
101
2.16 Check My Inputs and Outputs
...................................................................................................................
103
2.16.1 Changing an Input
2.16.2 Changing an Output
...........................................................................................................
106
...........................................................................................................
108
2.17 Define My Miscellaneous Control Features
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..............................................................................................
109
2.18 Enter New Totalizer (Flow Total) Values
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..................................................................................................
113
2.19 Set My Interchangeable Pumps
................................................................................................................
115
2.20 Check If False Feedback or Individual Faults are Enabled
.......................................................................
118
2.21 View My Datalogging Parameters
.............................................................................................................
121
2.22 Check My VFD and Jockey Pump Control Settings
..................................................................................
123
2.23 View My Combo Logic
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.........................................................................................................................
125
2.23.1 Access Combo Table from the Main Menu
............................................................................................
125
2.23.2 Access Combo Menu from the Register Access Menu
.........................................................................
128
2.23.2.1 Pump Logic (Combo Up)
2.23.2.2 Pump Logic (Combo Down)
2.23.2.3 Combo Table
2.23.2.4 Lead Groups
2.23.3 View My I/O Buffers
........................................................................................
130
........................................................................................
133
........................................................................................
135
........................................................................................
137
...........................................................................................................
139
2.24 Define My Station Objects
.........................................................................................................................
141
2.25 Define My Booster Pump Settings
............................................................................................................
144
2.26 Change My Timed Pump Definitions
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........................................................................................................
147
2.27 Define My Pump Outputs
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.........................................................................................................................
150
Index
............................................................................................ 153
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Basic Navigation
1
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1.0 Basic Navigation
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When power is applied to the pump station, the Flowtronex® PSI splash screen is briefly
displayed.
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Note:
Two important items are displayed on the splash screen:
1) The number to call (1-800-786-7480) if you are experiencing problems
2) the Version number (such as, V8.71L1H.001) of the software.
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After a brief warm up period, the first Master Control Interface (MCI) status screen is displayed, that
gives an overview of station operation, including Pressure, Main Flow, and Speed (VFD RPM) for the
station.
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This screen also shows several features of the Master Control Interface (MCI) screens.
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Press any touch key, such as Status Mode 1 and Graph, to view or edit parameters.
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Use the up arrow key (▲) and the down (▼) arrow keys to view the next or previous screen
in a series.
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Note:
When there are a series of screens, they are organized like the address list on a cell
phone. It may be faster to go in the opposite direction to reach a particular screen.
For example, if there are five screens in a series, from page 1 it is faster to use the
up arrow key to go to page 5 than it is to move down through four screens.
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If available, tap on the Help key to open the help information screens.
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Available on most screens, tap the Main Menu key to go directly to the Main Menu that acts as a
portal to other parts of the MCI application.
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1.1 Main Menu
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The Main Menu touch screen displays ten touch keys, your station's Job ID Number, and a number to
call for service. The features and characteristics of the different sections and screens are described in
the following sections under Basic Navigation.
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Basic Navigation
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Press one of the ten touch keys to access information screen(s).
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– System Status
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– Set Clock
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– Alarm Summary
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– Alarm History
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– Station Events
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– Run Data
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– Total Output
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– Start Stop Menu
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– Combos
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– Register
Access
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Note:
Certain functions are password protected and can only be accessed by a certified
Flowtronex® technician. If you press a touch key and the screen doesn't open, then
it is not available to the end user.
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1.1.1 System Status
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When the System Status key is pressed on the Main Menu, the first System Status screen is
displayed.
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The first system status screen gives an overview of the operational status of the station. Pressure,
Main Flow, and VFD RPM (Speed) are displayed on the top of the screen along with the Alarm or fault
status. In the middle, the Control and Setpoint PSI are displayed along with other Optional Data if
programmed for your station. The final line shows if the enclosure System Switch setting: On, Off, or
Auto.
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Optionally, press the Status Mode 1 key to refresh the screen.
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Optionally, press the Main Menu touch key to return to the Main menu.
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Press the Graph touch key to view the Flow & Pressure graph.
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Basic Navigation
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Press the Back touch key to return to System Status 1 screen.
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Optionally, press the Help touch key on the System Status screen to view the following information
screen.
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Press the Back key to return to the first System Status screen.
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Press the up arrow (▲) or down key (▼) on the first System Status screen to advance to
the second system status screen.
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Optionally, press the up arrow (▲) to return to the previous status screen (that is, the System
Status 1 screen).
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Optionally, press the Main Menu touch key to return to the Main menu.
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Press the down arrow (▼) to advance to the System Status 3 screen.
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Optionally, press the up arrow (▲) to return to the System Status 2 screen
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Optionally, press the down arrow (▼) to display to the first System Status screen.
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Press the Main Menu touch key to return to the Main Menu (See also, Main Menu).
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Basic Navigation
7
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1.1.2 Set Clock
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You can access the Set Clock screen by pressing the Set Clock touch key on the Main Menu.
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Use the Set Clock screen to set the time on the PLC.
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Tap each value for Day, Month, Year, Hours, Minutes, or Seconds to pop open the
calculator/keypad and enter value on the Set Clock screen.
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– Tap the numeric keys, 0 to 9 to enter a value.
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– Tap the Enter key to have number entered as a value on the displayed screen.
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– Tap Clr to close popup and return to the displayed screen .
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Optionally, tap the Main Menu key to return to the Main Menu. (See also, Main Menu and Set
Clock in the How Do I? section.)
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Optionally, tap System Status to return to the System Status 1 screen (See also, System Status.)
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1.1.3 Alarm Summary
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The alarm summary consists of one screen, Alarm Status, and is accessed by pressing Alarm
Summary from the main menu screen.
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Tap the Alarm Summary key on the Main Menu to view a list of all current unacknowledged
alarms on the Alarm Current screen.
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Basic Navigation
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Navigate the Alarm Current screen by tapping the down arrow (▼) key to display Alarm
Status page 2.
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Optionally, tap the Back key to return to the Main Menu screen. (See also, Main Menu.)
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Optionally tap the Status key to display the System Status screen (See also, System Status.)
(See also, Alarm History and Reset Alarms in the How Do I? section.)
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1.1.4 Alarm History
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The Alarm History screen can be accessed either from the Main Menu by tapping the Alarm History
key, or on the Alarm Summary screen by tapping the Alarm History key.
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This screen displays the last alarms or faults in sequence, with the most recent fault listed first. This
screen is useful when you have experienced a system hard fault (the same fault occurred 3 times in a
one hour period).
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Optionally, press the Main Menu key to return to the Main Menu screen (See also, Main Menu.)
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Optionally, navigate the Alarm History screen and the Alarm Status screen by tapping the single
up (▲) or down arrow (▼) key to scroll one line at a time, or the double up or down arrow to
move to the very first line or last line of the list. (See also, Alarm Status and Reset Alarms in the
How Do I? section.)
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Tap the Alarm Status key to view the Alarm Status screen and view a list of the current
unacknowledged alarms.
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Basic Navigation
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Optionally, press the Back key to return to the Main Menu.
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Tap the Alarm History key to return to the Alarm History screen.
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On the Alarm History screen, press PLC Mem History key to view the Alarm History (PLC
Memory) screen. This screen shows you the status of all faults.
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Optionally, press the up (▲) or down arrow (▼) to display Alarm Status screen (shown above).
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Optionally, press the Status key to return to the first System Status screen, or press the up (▲)
arrow key .
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Press the Back key to return to the Main Menu screen (See also, Main Menu.)
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1.1.5 Station Events
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The Station Events screen can be accessed from the Main Menu by pressing the Station Events key.
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This screen is useful for seeing when pumps turned on or off, and can be used for troubleshooting
pump cycle faults. Stations events include such items as PLC Restart, Pressure Maintenance Pump
Stopped or 2nd Main Pump Started.
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Optionally, press the Top touch key to start the automatic scrolling function that returns you to the
top of the page. As shown above, the Event Number = 1 and the instruction Press top to start is
displayed.
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Optionally, press the Stop touch key to stop scrolling.
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Basic Navigation
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Optionally, press the Reverse or Forward key to scrolling in that direction.
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Optionally, press the Main Menu touch key to return to the Main Menu. (See also, Main Menu.)
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1.1.6 Run Data
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The seven Run Data screens can be accessed from the Main Menu by pressing the Run Data touch
key.
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The Run & Start Data screens show you all of your pump hours. You can edit the Time and Starts data
on the Run & Start Data page 1 for the PM (Pressure Maintenance) Pump and Pump No. 1.
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Press the Reset All Log Data touch key to reset the "since reset values for Total Time and Total
Starts". The Total Time and Total Starts displays the cumulative totals.
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Navigate the Run Data screens by tapping the up (▲) and go to Run & Start Data page 7, or
the down arrow (▼) to display the Run Data screen page 2.
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You can edit the Time and Starts data on the Run & Start Data page 2 for Pump No. 2. If multiple
pumps are used, Pump No. 3 data is also shown, or else Pump Not Used is displayed.
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Optionally, press Back to return to the Main Menu.
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Optionally, press Reset All Log Data Key to reset the runtime totals.
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Press the up (▲) to display the previous Run & Start Data screen 1, or press the down arrow
(▼)
touch key to display the next Run & Start Data screen 3.
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Basic Navigation
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You can edit the Time and Starts data if multiple pumps are used on the Run & Start Data page 3 , or
else Pump Not Used is displayed.
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Optionally, press Back to return to the Main Menu.
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Optionally, press the Reset All Log Data Key to reset the runtime totals.
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Press the up (▲) to display the previous Run & Start Data screen 2, or press the down arrow
(▼)
touch key to display the next Run & Start Data screen 4.
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You can edit the Time and Starts data if multiple pumps are used on the Run & Start Data page 4 , or
else Pump Not Used is displayed.
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Optionally, press Back to return to the Main Menu.
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Optionally, press the Reset All Log Data Key to reset the runtime totals.
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Press the up (▲) to display the previous Run & Start Data screen 3, or press the down arrow
(▼)
touch key to display the next Run & Start Data screen 5.
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You can edit the Time and Starts data if multiple pumps are used on the Run & Start Data page 4, or
else Pump Not Used is displayed.
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Optionally, press Back to return to the Main Menu.
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Optionally, press the Reset All Log Data Key to reset the runtime totals.
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Press the up (▲) to display the previous Run & Start Data screen 6, or press the down arrow
(▼)
touch key to display the next Run & Start Data screen 6.
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Basic Navigation
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You can edit the Time and Starts data if multiple pumps are used on the Run & Start Data page 6, or
else Pump Not Used is displayed.
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Optionally, press Back to return to the Main Menu.
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Optionally, press the Reset All Log Data Key to reset the runtime totals.
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Press the up (▲) to display the previous Run & Start Data screen 5, or press the down arrow
(▼)
touch key to display the next Run & Start Data screen 7.
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Omron Touch-Screen Display
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Note:
The Reset All Log Data touch key is the same as the Reset touch key. Pressing
either key on any page resets the Since Reset values for Total Time and Total
Starts.
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You can edit the Time and Starts data if multiple pumps are used on the Run & Start Data page 7, or
else Pump Not Used is displayed. The last page (Run & Start Data pg7) also displays the time and
date of the last system reset.
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Optionally, press the Reset All Log Data Key to reset the runtime totals.
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Press Back to return to the Main Menu.
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1.1.7 Total Output
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The Total Output screens can be accessed from the Main Menu.
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Press the Total Output touch key and display the Station Total Flow screen.
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Basic Navigation
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The values initially displayed for the flow totals are from the last time that this screen was
accessed
and
updated. This page is also used to view a second flow rate and total if your station is so equipped.
Both pages allow you to view the time and date of the last reset.
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The Station Total Flow page 1 screen is read-only. Total Flow information shown is fed directly from
the PLC for the Primary Total Flow and Zone 2.
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Press Update touch key to update values from the PLC.
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Press the down arrow (▼) in the bottom right corner of the screen to display to the second Station
Total Flow screens.
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The Station Total Flow page 2 screen displays read-only, Total Flow information fed directly from the
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PLC for Zone 3 and 4.
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Press Update touch key to update values from the PLC.
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Note:
Always press the Update touch key. This will accomplish two functions. It will grab
the current values from the PLC, and it continuously updates the values while this
screen is open.
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Be very careful about pressing the Reset touch key, as it resets all four flows (if
your station is so equipped). If you have more than two flows, it is recommended
that you advance to the second page before pressing the Reset touch key.
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Optionally, press the Reset touch key to reset the values. (See note above).
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Optionally, press Back to return to the Main Menu.
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Press the up arrow (▲) in the bottom right corner of the screen to return to the first Station Flow
Total
screen.
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1.1.8 Start Stop Menu (Combo Menu)
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Access the Combo Menu by pressing the StartStop key on the Main Menu.
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Tap the StartStop Menu key on the Main Menu to display the Combo Menu Screen.
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Basic Navigation
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Tap one of the following keys on the Combo Menu:
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Pump Logic (Combo Up)
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Pump Logic (Combo Down)
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Combo Table
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Lead Groups.
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Optionally, press the B Menu touch key to return to the B Register Menu screen.
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Optionally, press the Back key to return to the Main Menu.
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Note:
Contact Product Support before attempting to changes any combos. Improper
settings can result in damage to your pumping stations or operational failure
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1.1.9 Combos
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You can display and view the Combo Tables by pressing the Combos key on the Main Menu menu.
The Combo Tables show the pumps assigned to a Combo group (numbered 1 through 8).
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There are two Combo Tables, Combo Table 1-4 and Combo Table 5-8.
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The Combo Table is actually a grid with the Combo numbers (Combo #1 to Combo #4) shown on the
right side and the pump numbers (PM and 1-8) shown on the top. The white boxes below the pump
numbers are enabling bits that show if the pump is enabled or disabled. As shown on the screen
above, a one (1) indicates the pump is enabled and a zero (0) shows the pump is not enabled in the
combo group.
For example, Combo #1 above has only the PM pump enabled. In Combo #2, only Pump #2 is
enabled and the PM pump is disabled for this combo. Combo #3 has Pumps #1,# 2, and #3
available and the PM pump is not enabled.
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Optionally, press the Main Menu touch key to return to the Main Menu. (See also, Main Menu.)
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Basic Navigation
23
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Optionally, press the Combo Menu key to view the Combo Menu screen. (See also StartStop
Menu).
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Optionally, press the down (▼) arrow to display Combo Table 5-8 screen.
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No pumps are enabled for Combo #5 to #8 shown on the second Combo Table screen.
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To enable a pump, tap on the zero field and a green one is displayed. The number toggles
between a zero (0) and a one (1).
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Optionally, press the Back key to view the Combo Menu screen. (See also StartStop Menu).
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Optionally, press the up (▲) arrows to display Combo Table1-4 screen.
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Press the Main Menu touch key to return to the Main Menu. (See also, Main Menu.) See also
Change Combo Parameters.
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1.2 Calculator/Keypad
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The calculator/keypad pops over the displayed screen when you tap on an editable value field.
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Generally, the calculator/keypad, shown below is displayed. When needed, such as when entering
hex numbers, the alphanumeric keypad shown above is displayed.
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Tap and hold stylus in a blank field to display the appropriate keypad popup screen.
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– Tap the 0 to 9 (or if displayed, A through F) keys to enter a value.
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– Tap up arrow
(↑)
or down arrow (↓) to move to the next field for entry.
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– Tap the ENT or Enter key to have number entered as a value on the displayed screen.
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– Tap Clr or Close to close popup and return to the displayed screen.
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– Tap +/- key on the calculator/keypad to toggle the number selected to a positive or negative. If
the selected number is currently positive (such as, 23), tap on the +/- key to make it a negative
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Basic Navigation
25
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number (such as, –23).
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1.3 Password Protected Screens
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The display has certain functions or screens that are password protected and can only be accessed by
a certified Flowtronex® technician (or end users if a passwords is provided). If you press a touch key
and the screen doesn't open, it is not available to the end user. These password-protected screens
are listed below.
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§ Combos Up/Down
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§ Combos
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§ PID Tuning
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§ Calibration
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§ Start/Stop Features
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§ Calibration (analog)
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§ I/O Control Data
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§ Totalizers
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§ N99 Config and ID
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§ Datalogging Control N104:xx
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§ B3:xx Mode, Max Speed, and Jockey Cycle
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§ B40:xx Combos
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§ B60:xx Pump & Accessory Definitions
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Note:
The end user should call Flowtronex® Product Support (1-800-786-7480) to
determine whether access is required and/or authorized.
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The functionality of these screens is discussed in the "How Do I?" section of this manual (See also,
How Do I?.) This allows the Flowtronex® technician to utilize this manual. Also, if Product Support
determines an End Users needs to access these screens, they can provide users with an access
Password.
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1.4 Register Access
Menus
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The Register Access screen is displayed when you press the Register Access touch key on the Main
Menu.
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The different screens and their functions accessed from the Register Access screen are discussed in
the How Do I section of this manual. (See also, How Do I?.)
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The Register Access screen displays ten touch keys:
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N20 &N21 Combo & Auxiliary Setpoints
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N20 & N23 VFD Bypass
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N70 & N71 Safeties
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N23 Flow Stop
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N7 XXX PID Tuning
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Auto Lake Screen, Lake Fill & Filter
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Timer Access
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N Register Menu
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