Xylem 1580 User Manual

A-C FIRE PUMP SYSTEMS
INSTRUCTION MANUAL
AC2516
Series 1580 In-Line Mounted Centrifugal Fire Pumps
Installation, Operation and Service Instructions
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
DESCRIPTION
OPERATIONAL LIMITS
Unless special provisions have been made for your pump by A-C Fire Pump Systems, the operational limits for Series 1580 Pumps are as follows:
SEAL OPERATING LIMITS
PACKING
PH Limitations 7-9; Temperature Range 0 to +200°F For use on open or closed systems which require a large amount of m akeup water, as well as systems wh ich are subjected to widely varying chemical conditions and solids buildup.
MAXIMUM WORKING PRESSURE
Listed on pump nameplate.
SAFETY INSTRUCTIONS
This safety alert symbol will be used in this manual and on the unit safety instruction decals to draw attention to safety related instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD.
Your Series 1580 Inline Mounted Centrifugal Fire Pump should have the following safety instructions decals approxi­mately as shown. If the decals are missing or are illegible contact your local A-C Fire Pump Systems representative for a replacement.
WARNING
EYEBOLTS OR LIFTING LUGS IF PROVIDED ARE FOR LIFTING ONLY THE COMPONENTS TO WHICH THEY ARE ATTACHED.
FAILURE TO FOLLOW INSTRUCTIONS COULD RESULT IN INJURY OR DEATH.
P70643
CAUTION
DO NOT RUN PUMP DRY, SEAL DAMAGE MAY OCCUR.
INSPECT PUMP SEAL REGULARLY FOR LEAKS, REPLACE AS REQUIRED.
FOR LUBRICATION REQUIREMENTS, CONSULT SERVICE INSTRUCTIONS.
FAILURE TO FOLLOW INSTRUCTIONS COULD RESULT IN INJURY OR PROPERTY DAMAGE.
P70644
Fig. 1
WARNING
ROTATING COMPONENTS
DISCONNECT AND LOCKOUT POWER BEFORE SERVICING.
DO NOT OPERATE WITHOUT ALL GUARDS IN PLACE.
CONSULT INSTALLATION AND SERVICE INSTRUCTION SHEET BEFORE OPERATING OR SERVICING.
FAILURE TO FOLLOW INSTRUCTIONS COULD RESULT IN INJURY OR DEATH.
P70642
ADDITIONAL SAFETY REQUIREMENTS:
ELECTRICAL SAFETY:
WARNING: Electrical Shock Hazard
Electronical connections to be made by a qualified electrician in accordan ce with all applicable codes, ordinances, and good practices. Failure to follow these instructions could result in serious personal injury or death, and property damage.
WARNING: Electrical Overload Hazard
Three phase motors must have properly sized heaters to provide overload and under voltage protection. Single phase motors have built-in overload protectors. Failure to follow these instructions could result in serious personal injury or death, and property damage.
THERMAL SAFETY:
WARNING: Extreme Temperature Hazard
If pump, motor, or piping are operating at extremely high or low temperature, guarding or insulation is required. Failure to follow these instructions could result in serious personal injury or death, and property damage.
2
MECHANICAL SAFETY:
WARNING: Unexpected Startup Hazard
Disconnect and lockout power before servicing. Failure to follow these instructions could result in serious personal injury or death, and property damage.
WARNING: Excessive System Pressure Hazard
The maximum working pressure of the pump is listed on the nameplate, do not exceed this pressure. Failure to follow these instructions could result in serious personal injury or death, and property damage.
WARNING: Excessive Pressure Hazard
Volumetric Expansion
The heating of water and other fluids causes volumetric expansion. The associated forces may cause failure of system components an d release of high temperature fluids. This will be prevented by installing properly sized and located compression tanks and pressure relief valves. Failure to follow these instructions could result in serious personal injury or death, and property damage.
PUMP LOCATION
Locate the pump so there is sufficient r maintenance and service. If the use of a hoist or tackle is needed, allow ample head room.
WARNING: Falling Object Hazard
Eyebolts or lifting lugs if provided are for lifting only the components to which they are attached. Failure to fol­low these instructions could result in serious personal injury or death, and property damage.
If lifting of the entire pump is required, do so with slings placed around the pump assembly as shown in Fig. 2A. Or if your pump configuration looks like Fig. 2B, connect a nylon sling, wire rope or chain to the brace ribs on the motor adapter. one sling for each rib. Attach all slings together at least 2 ft, above the top of the pump.
CAUTION: Some pumps may have the center of
gravity at, or slightly above, the lift point. This may
create a tipping hazard. To avoid this hazard securely bind the lifting lines to the side of the motor using a strap or chain wrapped securely around the top of the motor. Unit should only be lifted vertically. Failure to follow these instructions could result in serious personal injury or death, and property damage.
oom for inspection,
Use
Special precautions to avoid sound and vibration transmission should be taken if the pump is to be located near a noise sen sitive ar
ea, a sound specialist should be consulted.
If the pump is not on a closed system, it should be placed as near as possible to the source of the liquid supply, and located to permit installation with the fewest number of bends or elbows in the suction pipe.
The installation must be evaluated to determine that the Net Positive Suction Head Available (NPSHA) meets or exceeds the Net Positive Head Requir
ed (NPSHR), as stated by the
pump performance curve.
-
Fig. 2A Fig. 2B
24" Min.
Nylon Sling Chain or Wire Rope
Securing Strap
Choker Hitch all Braces
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