A-C FIRE PUMP SYSTEMS
INSTRUCTION MANUAL
AC2516
Series 1580 In-Line Mounted
Centrifugal Fire Pumps
Installation, Operation and Service Instructions
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
DESCRIPTION
The Series 1580 Inline Centrifugal Fire Pump is a close
coupled pump which features – high efficiency, rugged
construction, and in-line mounting. These features make
installation, operation and service easy to perform.
OPERATIONAL LIMITS
Unless special provisions have been made for your pump by
A-C Fire Pump Systems, the operational limits for Series
1580 Pumps are as follows:
SEAL OPERATING LIMITS
PACKING
PH Limitations 7-9; Temperature Range 0 to +200°F
For use on open or closed systems which require a large
amount of m akeup water, as well as systems wh ich are
subjected to widely varying chemical conditions and solids
buildup.
MAXIMUM WORKING PRESSURE
Listed on pump nameplate.
SAFETY
INSTRUCTIONS
This safety alert symbol will be used in this manual and on
the unit safety instruction decals to draw attention to safety
related instructions. When used, the safety alert symbol
means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN A SAFETY HAZARD.
Your Series 1580 Inline Mounted Centrifugal Fire Pump
should have the following safety instructions decals approximately as shown. If the decals are missing or are illegible
contact your local A-C Fire Pump Systems representative
for a replacement.
WARNING
EYEBOLTS OR LIFTING
LUGS IF PROVIDED ARE
FOR LIFTING ONLY THE
COMPONENTS TO WHICH
THEY ARE ATTACHED.
FAILURE TO FOLLOW
INSTRUCTIONS COULD
RESULT IN INJURY
OR DEATH.
P70643
CAUTION
DO NOT RUN PUMP DRY,
SEAL DAMAGE MAY OCCUR.
INSPECT PUMP SEAL
REGULARLY FOR LEAKS,
REPLACE AS REQUIRED.
FOR LUBRICATION
REQUIREMENTS, CONSULT
SERVICE INSTRUCTIONS.
FAILURE TO FOLLOW
INSTRUCTIONS COULD
RESULT IN INJURY OR
PROPERTY DAMAGE.
P70644
Fig. 1
WARNING
ROTATING COMPONENTS
DISCONNECT AND LOCKOUT
POWER BEFORE SERVICING.
DO NOT OPERATE WITHOUT
ALL GUARDS IN PLACE.
CONSULT INSTALLATION
AND SERVICE INSTRUCTION
SHEET BEFORE OPERATING
OR SERVICING.
FAILURE TO FOLLOW
INSTRUCTIONS COULD
RESULT IN INJURY
OR DEATH.
P70642
ADDITIONAL SAFETY REQUIREMENTS:
ELECTRICAL SAFETY:
WARNING: Electrical Shock Hazard
Electronical connections to be made by a qualified
electrician in accordan ce with all applicable codes,
ordinances, and good practices. Failure to follow these
instructions could result in serious personal injury or death,
and property damage.
WARNING: Electrical Overload Hazard
Three phase motors must have properly sized heaters
to provide overload and under voltage protection. Single
phase motors have built-in overload protectors. Failure to
follow these instructions could result in serious personal
injury or death, and property damage.
THERMAL SAFETY:
WARNING: Extreme Temperature Hazard
If pump, motor, or piping are operating at extremely
high or low temperature, guarding or insulation is required.
Failure to follow these instructions could result in serious
personal injury or death, and property damage.
2
MECHANICAL SAFETY:
WARNING: Unexpected Startup Hazard
Disconnect and lockout power before servicing.
Failure to follow these instructions could result in serious
personal injury or death, and property damage.
WARNING: Excessive System Pressure Hazard
The maximum working pressure of the pump is listed
on the nameplate, do not exceed this pressure. Failure to
follow these instructions could result in serious personal
injury or death, and property damage.
WARNING: Excessive Pressure Hazard
Volumetric Expansion
The heating of water and other fluids causes volumetric
expansion. The associated forces may cause failure of
system components an d release of high temperature
fluids. This will be prevented by installing properly sized
and located compression tanks and pressure relief valves.
Failure to follow these instructions could result in serious
personal injury or death, and property damage.
PUMP LOCATION
Locate the pump so there is sufficient r
maintenance and service. If the use of a hoist or tackle is
needed, allow ample head room.
WARNING: Falling Object Hazard
Eyebolts or lifting lugs if provided are for lifting only
the components to which they are attached. Failure to follow these instructions could result in serious personal injury
or death, and property damage.
If lifting of the entire pump is required, do so with slings placed
around the pump assembly as shown in Fig. 2A. Or if your
pump configuration looks like Fig. 2B, connect a nylon sling,
wire rope or chain to the brace ribs on the motor adapter.
one sling for each rib. Attach all slings together at least 2 ft,
above the top of the pump.
CAUTION: Some pumps may have the center of
gravity at, or slightly above, the lift point. This may
create a tipping hazard. To avoid this hazard securely bind
the lifting lines to the side of the motor using a strap or
chain wrapped securely around the top of the motor. Unit
should only be lifted vertically. Failure to follow these
instructions could result in serious personal injury or
death, and property damage.
oom for inspection,
Use
Special precautions to avoid sound and vibration transmission
should be taken if the pump is to be located near a noise sen
sitive ar
ea, a sound specialist should be consulted.
If the pump is not on a closed system, it should be placed as
near as possible to the source of the liquid supply, and located
to permit installation with the fewest number of bends or
elbows in the suction pipe.
The installation must be evaluated to determine that the Net
Positive Suction Head Available (NPSHA) meets or exceeds
the Net Positive Head Requir
ed (NPSHR), as stated by the
pump performance curve.
-
Fig. 2A Fig. 2B
24" Min.
Nylon Sling
Chain or
Wire Rope
Securing Strap
Choker Hitch
all Braces
3