Xlt 1832-AE-B Installation Manual

XD-9010B-GA

Rev 03 04/07/2011

XLT Oven & AVI Hood

Installation & Operation Manual

This appliance is for professional use by qualified personnel. This appliance must be installed
by qualified persons in accordance with the regulations in force. This appliance must be installed with
sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful
to health in the room in which it is installed. This appliance needs an unobstructed flow of fresh air for

CAUTION

An electronic copy of this manual & warranty policy is available at: www.xltovens.com

For use with the following XLT GAS Oven Versions:
Australian (AE) B
Standard (S) B
World (W) B

satisfactory combustion and must be installed in a suitably ventilated room in accordance with current
regulations. This appliance should be serviced by qualified personnel at least every 12 months or
sooner if heavy use is expected.

For use with the following AVI Hood Versions:
Standard (S) A
World (W) A

2000887

XLT Ovens

PO Box 9090

Wichita, Kansas 67277

TEL: [phone] FAX: [phone] WEB SITE: www.xltovens.com

2

WARNING & SAFETY INFORMATION

SAFETY DEPENDS ON YOU

Improper installation, adjustment, alteration, service or maintenance can cause prop­erty damage, injury, or death. Read the installation, operating and maintenance in-

WARNING

 Post in a prominent location instructions to be followed in the event you smell gas. This infor-

mation can be obtained by consulting your local gas supplier.

WARNING

 In the event a gas odor is detected, shut off the gas at the main shutoff valve immediately.

Contact your local Gas Company or supplier.

 Do not restrict the flow of combustion and/or ventilation air to the unit. Provide adequate

clearance for operating, cleaning, and maintaining the unit and adequate clearance for operat­ing the gas shutoff valve when the unit is in the installed position.

structions thoroughly before installing, using, or servicing this equipment.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable

liquids or vapors in the vicinity of this or any other appliance.

 Keep the area free and clear of combustible material. DO NOT SPRAY AEROSOLS IN THE

VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

 Ovens are certified for installation on combustible floors.
 Electrical schematics are located inside the control box of the oven and at the end of this man-

ual. Disconnect input power to the unit before performing any maintenance.

 This unit requires a Type I ventilation hood, which requires make-up and exhaust air to ensure

adequate air supply. The installation should conform to local codes.

 This unit may be operated with either natural gas or LP fuel as designated on the nameplate

label located on the side of the unit.

 This unit must be operated by the same voltage, phase, and frequency of electrical power as

designated on the nameplate label located on the side of the unit.

 Minimum clearances must be maintained from combustible and non-combustible construction

materials.

 Follow all local codes when installing this unit.
 Follow all local codes to electrically ground the unit.
 Appliance is not to be cleaned with high pressure water.
 Ovens are certified for use in stacks of up to three (3) units of XLT products. Integration of

other manufacturer’s products into an oven stack is not recommended, and will void any war-

ranties. XLT Ovens assumes no liability for mixed product applications.

 PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

SAFETY MESSAGES

For the best results with the XLT Oven and AVI Hood, carefully read this manual and all
of the warning labels attached to the products before installing and operating them, and follow the
instructions exactly. Keep this manual handy for quick reference.

Definitions and Symbols

A safety instruction (message) includes a “Safety Alert Symbol” and a signal word or
phrase such as WARNING or CAUTION. Each signal word has the following meaning:

This symbol indicates high voltage. It calls your attention to items or operations
that could be dangerous to you and other persons operating this equipment. Read

HIGH

VOLTAGE

WARNING

the message and follow the instructions carefully.

Indicates a potentially hazardous situation that, if not avoided, can result in serious
injury or death.

3

Indicates a potentially hazardous situation, that if not avoided, can result in minor to
moderate injury or serious damage to the product. The situation described in the
CAUTION may, if not avoided, lead to serious results. Important safety measures are

CAUTION

described in CAUTION (as well as WARNING), so be sure to observe them.

Notes indicates an area or subject of special merit, emphasizing either the product’s

NOTE

capability or common errors in operation or maintenance.

Tips give a special instruction that can save time or provide other benefits while installing or
using the product. The tip calls attention to an idea that may not be obvious to first-time us­ers of the product.

TIP

Purchaser’s Responsibility

It is the responsibility of the purchaser:

 To unload, uncrate, assemble, and move the ovens to their intended location.
 To ensure that the gas and electric utilities are installed on site in accordance with local build-

ing codes and with the specifications in this manual.

 To see that the gas and electric utilities are connected properly by a qualified installer using the

proper hardware.

 To ensure a qualified installer has performed an initial start-up procedure.
 In Australia, install oven in accordance with the latest version of AS5601 Gas Installation.

4

Your new oven and hood system is the result of our dedication to help you produce the fin­est quality baked goods. XLT Ovens has made a substantial and growing investment in capital
equipment and facilities, including state of the art CAD/CAM designing and fabricating software
and machine tools. The company has also developed ways to build quality into its products at each
stage of the manufacturing process, both through extensive use of automation and, most impor­tantly, through an awareness that people are the central element in quality control.

XLT Ovens wants you to be totally satisfied with every aspect of owning and using your
oven and hood. Your feedback, both positive and negative, is very important to us as it helps us
understand how to improve our products and our company. Our goal is to provide you, our cus­tomer, with equipment that we can be proud to build and you can be proud to own.

To receive technical support for the oven or hood you purchased, contact the designated
representative from whom you purchased the unit, or XLT Ovens at 888-443-2751 anytime day or
night, 365 days per year. Please be prepared to provide the Model and Serial Number.

Receiving and Inspection

NOTIFY CARRIER OF DAMAGE AT ONCE

Upon receiving of all goods shipped by a Common Carrier, check for any exterior damage
that may indicate interior damage. If conditions permit, open all crates and do a full inspection for
any damage while the delivery driver is still there. If there is damage please note on the delivery
receipt and call the carrier to make a freight damage claim within 24 hours of receipt. Failure to
make a damage claim within the first 24 hours may void the opportunity to have the claim re­solved.

Installation of all gas appliances and ventilation exhaust hoods should only be per­formed by a qualified professional who has read and understands these instructions

WARNING

and is familiar with proper safety precautions. Read this manual thoroughly before
installing or servicing this equipment.

Save this Manual

This document is the property of the owner of this equipment. Please make sure to leave

this copy with the store owner or “on site” manager, so it can be incorporated in the owners “on

site” book of manuals for future use.

XLT Ovens reserves the right to make changes in design and specifications, and/or make
additions to or improvements to its product without imposing any obligations upon itself to install
them in products previously manufactured.

All Right and Left Hand designations in this manual are from the point of view as if stand­ing directly in front of the ovens.

TABLE OF CONTENTS

Warning & Safety Information..................................................................................................... 2

Safety Messages ........................................................................................................................... 3

Oven Description .......................................................................................................................... 6

Oven Dimensions ......................................................................................................................... 8

Gas & Electrical Connection Dimensions .................................................................................. 10

Oven Electrical Requirements .................................................................................................... 12

Oven Gas Requirements ............................................................................................................. 13

Oven Only Rough-In Specifications .......................................................................................... 15

Oven Assembly .......................................................................................................................... 17

Oven Installation ........................................................................................................................ 23

Oven Ventilation Requirements & Guidelines ........................................................................... 27

Oven Initial Start-Up .................................................................................................................. 29

Oven Operator Controls ............................................................................................................. 33

Oven Operation .......................................................................................................................... 35

Oven Cleaning ............................................................................................................................ 36

Oven Maintenance ...................................................................................................................... 40

Oven Troubleshooting ................................................................................................................ 41

Hood Description ....................................................................................................................... 44

Hood Dimensions ....................................................................................................................... 45

Hood Electrical Requirements................................................................................................... 47

Hood Ventilation Requirements ................................................................................................. 64

Hood Rough-In Specifications ................................................................................................... 65

Hood Installation ........................................................................................................................ 66

Variable Frequency Drive Adjustments ..................................................................................... 85

Hood Operator Controls ............................................................................................................. 86

Hood Initial Start-Up .................................................................................................................. 87

Hood Valance Kit ....................................................................................................................... 89

Hood Cleaning ............................................................................................................................ 92

Hood Troubleshooting ................................................................................................................ 94

International Distributors ........................................................................................................... 94

Electrical Schematics ................................................................................................................. 95

5

Revision History Table
Revision Comments Date

01 Initial Release 1/19/2011
02 Updated Hood Installation Dimensions page 45 3/8/2011
03 Revised MJ/hr 04/07/2011

6

This manual covers the following XLT Series Ovens and AVI Hood models:
1832-AE-B

2440-AE-B
3240-AE-B
3255-AE-B
3270-AE-B
3270S-AE-B
3855-AE-B
3870-AE-B

XLT Ovens are certified to the following Standards:

“-AE” indicates Australian Export configuration, certified to AGA AS 4563.
“-S” indicates Standard configuration, certified to ANSI Z83.11/CSA 1.8 & ANSI/NSF 4.
“-W” indicates World configuration, certified to CE GAD 90/396/EEC & BS EN 203-1.

1832B-S
2440B-S
3240B-S
3255B-S
3270B-S
3270SB-S
3855B-S
3870B-S

Oven Description

1832B-W
2440B-W
3240B-W
3255B-W
3270B-W
3270SB-W
3855B-W
3870B-W

AVI-1832A-S AVI-1832A-W
AVI-2440A-S AVI-2440A-W
AVI-3240A-S AVI-3240A-W
AVI-3255A-S AVI-3255A-W
AVI-3270A-S AVI-3270A-W

AVI-3855A-S AVI-3855A-W
AVI-3870A-S AVI-3870A-W

AVI Hoods are certified to the following Standards:

“-S” indicates Standard configuration, certified to UL 710, ULC-S646, NFPA 96, and ANSI/NSF 2.
“-W” indicates World configuration, certified to UL 710, ULC-S646, NFPA 96, and ANSI/NSF 2.

The first 2 digits of the model number represent the conveyor width and the last two digits
indicate the bake chamber length. The ovens may be used in a single, double, or triple oven stack
configuration. A single or double configuration can be upgraded by adding additional decks up to
the maximum of three. All ovens are gas-fired and are available in Natural gas or LP gas models
(Electric ovens are also available). The 3270 and 3870 models have two burners, one on each side,
and have two control boxes. All other models have only a single burner with a single control box
that can be supplied on either end. All models can be configured for a split belt conveyor.

Food product is placed on the stainless steel wire conveyor belt on one side of the oven.
The conveyor then transports the food through the bake chamber at a user-controlled speed. This
provides repeatable and uniform food cooking. The conveyors can be easily configured to move
either left-to-right or right-to-left. A large center sandwich door allows the introduction or re­moval of food items for cooking at shorter times. Temperatures up to 550º F or 288º C inside the
oven are achieved by means of a user-adjustable digital control.

Oven Description

An easily removable front panel allows the full cleaning of the oven interior. All exposed
oven surfaces both exterior and interior are stainless steel. The conveyor is a one piece design and
is removed from the side which has the control box. No tools are required for disassembly and
cleaning of the conveyor or oven interior. The oven itself is mounted on lockable swivel casters
for easy moving and maintenance.
Accessories such as extended conveyor shelves and perforated crumb trays are available
from XLT. In addition, moving equipment such as carts and lifting jacks are available to help in­stall and move ovens and hoods. Please contact XLT or your designated representative for more
information.

Control Box (LH)
(3270/3870 Only)

Sandwich Door

Oven Lid

Control Box (RH)

7

Crumb Tray

Front Panel Knob

Single/Double Stack

Base Assembly

Control Box Lid

Control

Panel

(LH)

Front Panel

Product Stop

Conveyor

Swivel Caster

Data Plate

Chain Guard

Control
Box Lid

Control
Panel
(RH)

Switch Control

Models 3270 & 3870

All Models

8

Oven Dimensions

L

K

L

K

M

N

P

Q

[530]

20.87

[502]

19.77

H

J G F

B C D

N

P

L

NOTE: All dimensions in inches [mm].

K

A

E

[502]

* 19.77

[446]

17.55

M

N

SINGLE

STACK

1832

2440

3240

3255

3270

3855

3870

DOUBLE

STACK

1832

2440

3240

3255

3270

3855

3870

Oven Dimensions

A B C D E F G H J K L M N P Q WEIGHT

19.41

32.13

67.25

19.72

47.23

[493]

[816]

[1708]

[501]

25.41

40.13

75.25

[645]

[1019]

33.41

40.13

[849]

[1019]

33.41

55.13

[849]

[1400]

33.41

70.13

[849]

[1781]

39.41

[1001]

[1001]

[1001]

[1001]

55.13

[1400]

39.41

70.13

[1781]

A B C D E F G H J K L M N P Q WEIGHT

19.41

32.13

[493]

[816]

25.41

40.13

[645]

[1019]

33.41

40.13

[849]

[1019]

33.41

55.13

[849]

[1400]

33.41

70.13

[849]

[1781]

39.41

55.13

[1400]

39.41

70.13

[1781]

[1911]

75.25

[1911]

90.25

[2292]

105.25
[2673]

90.25

[2292]

105.25
[2673]

67.25

[1708]

75.25

[1911]

75.25

[1911]

90.25

[2292]

105.25
[2673]

90.25

[2292]

105.25
[2673]

19.72
[501]

19.72
[501]

37.72
[958]

37.72
[958]

37.72
[958]

37.72
[958]

19.72
[501]

19.72
[501]

19.72
[501]

37.72
[958]

37.72
[958]

37.72
[958]

37.72
[958]

[1200]

53.23

[1352]

61.23

[1555]

61.23

[1555]

61.23

[1555]

67.23

[1708]

67.23

[1708]

47.23

[1200]

53.23

[1352]

61.23

[1555]

61.23

[1555]

61.23

[1555]

67.23

[1708]

67.23

[1708]

N/A* N/A*

N/A* N/A*

N/A* N/A*

N/A* N/A*

109.72
[2787]

N/A* N/A*

109.72
[2787]

N/A* N/A*

N/A* N/A*

N/A* N/A*

N/A* N/A*

109.72
[2787]

N/A* N/A*

109.72
[2787]

34.94
[887]

34.94
[887]

34.94
[887]

34.94
[887]

39.92

[1014]

39.92

[1014]

39.92

[1014]

39.92

[1014]

34.94
[887]

39.92

[1014]

34.94
[887]

39.92

[1014]

39.92

[1014]

39.92

[1014]

39.92

[1014]

34.94
[887]

39.92

[1014]

34.94
[887]

14.85
[377]

14.85
[377]

14.85
[377]

14.85
[377]

39.85

[1012]

14.85
[377]

39.85

[1012]

14.85
[377]

14.85
[377]

14.85
[377]

14.85
[377]

39.85

[1012]

14.85
[377]

39.85

[1012]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

5.70

[145]

42.73

[1085]

42.73

[1085]

42.73

[1085]

42.73

[1085]

42.73

[1085]

42.73

[1085]

42.73

[1085]

62.72

[1593]

62.72

[1593]

62.72

[1593]

62.72

[1593]

62.72

[1593]

62.72

[1593]

62.72

[1593]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

31.78
[807]

N/A N/A

N/A N/A

N/A N/A

N/A N/A

N/A N/A

N/A N/A

N/A N/A

51.77

[1315]

51.77

[1315]

51.77

[1315]

51.77

[1315]

51.77

[1315]

51.77

[1315]

51.77

[1315]

N/A

N/A

N/A

N/A

N/A

N/A

N/A

[227]

[272]

[327]

[386]
1100

[500]
1050

[476]
1300

[590]

[404]
1060

[481]
1300

[590]
1500

[680]
2000

[907]
1800

[816]
2300

[1043]

9

500

600

720

850

890

TRIPLE
STACK

1832

2440

3240

3255

3270

3855

3870

A B C D E F G H J K L M N P Q WEIGHT

19.41

32.13

67.25

[493]

25.41
[645]

33.41
[849]

33.41
[849]

33.41
[849]

39.41

[1001]

39.41

[1001]

[816]

40.13

[1019]

40.13

[1019]

55.13

[1400]

70.13

[1781]

55.13

[1400]

70.13

[1781]

[1708]

75.25

[1911]

75.25

[1911]

90.25

[2292]

105.25
[2673]

90.25

[2292]

105.25
[2673]

19.72
[501]

19.72
[501]

19.72
[501]

37.72
[958]

37.72
[958]

37.72
[958]

37.72
[958]

* Oven does not have left hand control box.

NOTE: All dimensions in inches [mm]. All weights in pounds [kg].

47.23

[1200]

53.23

[1352]

61.23

[1555]

61.23

[1555]

61.23

[1555]

67.23

[1708]

67.23

[1708]

N/A* N/A*

N/A* N/A*

N/A* N/A*

N/A* N/A*

109.72

34.94

[2787]

[887]

N/A* N/A*

109.72

34.94

[2787]

[887]

39.92

[1014]

39.92

[1014]

39.92

[1014]

39.92

[1014]

34.94
[887]

39.92

[1014]

34.94
[887]

14.85
[377]

14.85
[377]

14.85
[377]

14.85
[377]

39.85

[1012]

14.85
[377]

39.85

[1012]

5.63

67.69

20.66

16.75

36.73

[143]

5.63

[143]

5.63

[143]

5.63

[143]

5.63

[143]

5.63

[143]

5.63

[143]

[1726]

67.69

[1726]

67.69

[1726]

67.69

[1726]

67.69

[1726]

67.69

[1726]

67.69

[1726]

[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

20.66
[525]

[425]

16.75
[425]

16.75
[425]

16.75
[425]

16.75
[425]

16.75
[425]

16.75
[425]

[933]

36.73
[933]

36.73
[933]

36.73
[933]

36.73
[933]

36.73
[933]

36.73
[933]

56.72

[1441]

56.72

[1441]

56.72

[1441]

56.72

[1441]

56.72

[1441]

56.72

[1441]

56.72

[1441]

1240
[562]

1500
[680]

1830
[830]

2100
[953]

2850

[1293]

2550

[1157]

3300

[1497]

10

Gas & Electrical Connection Dimensions - Australian & World Ovens

For Models 3270 & 3870

18.91
[480]

9.30

[236]

44.87

[1140]

24.88
[632]

43.23

[1098]

9.30

[236]

24.88
[632]

9.30

[236]

23.24
[590]

18.91
[480]

23.24
[590]

18.91
[480]

49.82

[1265]

48.18

[1224]

29.83
[758]

28.19
[716]

9.85

[250]

8.21

[208]

NOTE: All dimensions in inches [mm].

Gas & Electrical Connection Dimensions - Australian & World Ovens

For Models 1832, 2440, 3240, 3255 & 3855

18.91
[480]

12.35
[314]

24.88
[632]

25.24
[641]

18.91
[480]

12.35
[314]

11

49.82

[1265]

44.87

[1140]

50.18

[1275]

29.83
[758]

45.23

[1149]

12.35
[314]

30.19
[767]

24.88
[632]

25.24
[641]

18.91
[480]

9.85

[250]

NOTE: All dimensions in inches [mm].

10.21
[259]

12

Oven Electrical Requirements

Australian Ovens

OVEN VOLTS AMPS FREQUENCY

Size

1832 3 6 9
2440 3 6 9
3240 3 6 9

220/230/240 VAC

3255 3 6 9
3270 6 12 18
3855 3 6 9
3870 6 12 18

Single Double Triple

50 Hz

Standard Ovens

OVEN VOLTS AMPS FREQUENCY

Size

1832 6 12 18
2440 6 12 18
3240 6 12 18

120 VAC

3255 6 12 18
3270 12 24 36
3855 6 12 18
3870 12 24 36

Single Double Triple

60 Hz

World Ovens

OVEN VOLTS AMPS FREQUENCY

Size

1832 3 6 9
2440 3 6 9
3240 3 6 9

220/230/240 VAC

3255 3 6 9

Single Double Triple

50 / 60 Hz

3270 6 12 18
3855 3 6 9
3870 6 12 18

Gas Requirements Australian, Standard. & World

Oven Burner Max. Capacity NAT Gas LP Gas

Size BTU/HR KW/HR MJ/HR W/C mbar kPa W/C mbar kPa
1832 52,000 15.24 63 6-14 15-35 1.5-3.5 11.5-14 27.5-35 2.75-3.5
2440 65,000 19.05 79 6-14 15-35 1.5-3.5 11.5-14 27.5-35 2.75-3.5

3240 90,000 26.37 105 6-14 15-35 1.5-3.5 11.5-14 27.5-35 2.75-3.5
3255 150,000 43.95 169 6-14 15-35 1.5-3.5 11.5-14 27.5-35 2.75-3.5
3270 160,000 46.88 190 6-14 15-35 1.5-3.5 11.5-14 27.5-35 2.75-3.5
3855 150,000 43.95 169 6-14 15-35 1.5-3.5 11.5-14 27.5-35 2.75-3.5
3870 160,000 46.88 190 6-14 15-35 1.5-3.5 11.5-14 27.5-35 2.75-3.5

Inlet Pressure

13

Manifold Pressure

Orifice Sizes

Standard & World

Oven Natural Gas LP Gas Natural Gas LP Gas Natural

Size W/C mbar kPa W/C mbar kPa Inches MM Inches MM MM MM

1832 3.5 8.75 .875 10 25 2.5 .1285 3.26 .0820 2.08 3.56 2.24
2440 3.5 8.75 .875 10 25 2.5 .144 3.66 .0890 2.26 3.96 2.44
3240 3.5 8.75 .875 10 25 2.5 .1695 4.3 .1040 2.64 4.62 2.79
3255 3.5 8.75 .875 10 25 2.5 .219 5.56 .1285 3.26 5.94 3.66
3270 3.5 8.75 .875 10 25 2.5 .147 3.73 .0980 2.49 4.39 2.64
3855 3.5 8.75 .875 10 25 2.5 .219 5.56 .1285 3.26 5.94 3.66
3870 3.5 8.75 .875 10 25 2.5 .147 3.73 .0980 2.49 4.39 2.64

Orifice Size

Australia

LP

Gas

Gas

All values shown this page are per each oven

14

Gas Group I2H I2E I

World Oven Gas Group

Natural Gas Propane Gas

I2L I3+ I

2E+

3B/P (30)

I

3P

(30/37/50)

I

Inlet pressure (mbar) 20 20 20/25 25 28/30/37/50 28-30/37/50 30/37/50 37
Number of injectors (1) per burner

Main burner opening size Fixed
Ignition Electric Direct Spark Igniter
Inlet connection

BSP 3/4" male thread

Gas Matrix by Country

Natural Gas (8.75 mbar manifold) LP Gas (25 mbar manifold)

3B (37)

Country Symbol

I2H I2L I2E I

I

2E+

I3+ I3P

3B/P

Germany DE X X X
Austria AT X X
Belgium BE X X
Denmark DK X X
Spain ES X X X
Finland FI X X
France FR X X X X
Greece GR X
Ireland IE X X X
Iceland IS
Italy IT X X
Luxembourg LU
Norway NO X
Netherlands NL X X X
Portugal PT X X X
United Kingdom GB X X X
Sweden SE X X
Switzerland CH X X X X
Slovenia SI X
Slovakia SK X
Cyprus CY X X X
Estonia EE X
Latvia LT X
Lithuania LV
Malta MT X X
Hungary HU X X
Poland PL X
Czech Republic CZ X X

Oven Only Rough-In Specifications

The gas supply and the electrical supply are to be provided by the customer prior to instal­lation. The picture shows a typical utility rough-in for a triple stack oven. Preparing the utilities
this way allows for an easy third deck addition if a double stack oven is initially installed.

6.00 [152]

From back of oven to wall

Utilities must be easily accessible when the ovens are in the installed position. Do not install utilities
behind the ovens.

NOTE

15

3.00

6.00

[76]

[152]

1. All dimensions in inches [mm].

2. All dimensions on this page are recommended.

Electrical Supply

Gas Manifold

48.00

[1219]

42.00

[1067]

NOTE

All installations must conform to local building and mechanical codes. It is required that
the ovens be placed under a ventilation hood. The gas supply should have a gas meter and regula­tor large enough to handle all of the gas appliances, such as the furnace, hot water heater, and ov­ens, in operation at the same time. Add up all of the BTU / kw / MJ ratings to determine the total
load. (See Oven Specifications page for supply requirements).

16

Oven Only Rough-In Specifications

FOR EACH OVEN:

Electrical service for Standard Ovens must be 120VAC, 20 A, 60 Hz single phase circuits
with ground.
Electrical service for World Ovens must be 220/230/240VAC, 10 A, 50/60 Hz single phase
circuits with ground.
Electrical service for Australian Ovens must be 220/230/240 VAC, 10 A, 50Hz single
phase and installed in accordance with the latest version of AS/NZS 3000 wiring rules.

 A separate circuit breaker must be provided for each oven deck.
 Gas and electric connections must be accessible when the ovens are in the installed position.
 Electrical plugs and cords must meet all local code requirements.

Do not use Teflon tape on gas line connections as this can possibly cause gas valve
malfunction or plugging of orifices from shreds of tape. Use of Teflon tape may af-

CAUTION

fect warranty.

Item # Description

1 1-½ [40] Shut-Off Valve
2 ¾ [20] Shut-Off Valve
3 6 [150] Nipple

1

4 ¾ [20] Nipple
5 Reducing Tee

3

6 Tee
7 Cap
8 Plug

6

3

3

4

5

8

All pipe fittings to be 1-½ [40] minimum

4

unless noted. NPT & BSP

NOTE

7

2

Gas hose assemblies with quick disconnects for each oven deck will be installed at each valve.

NOTE: All dimensions in inches [mm].

Oven Assembly

17

WARNING & SAFETY INFORMATION

XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of
lifting equipment is highly recommended.

 These ovens are heavy and can tip or fall causing bodily injury.
 NEVER place any part of your body beneath any oven that is suspended by the

lifting jacks. A crush hazard exists if the oven falls or slips.

 DO NOT place your hands on the lifting jack vertical pole beneath the jack’s

WARNING

CAUTION

winch. As the jack’s winch descends when you turn the jack handle, a pinch

point is created between the winch and the pole.

BE CAREFUL when rolling the oven on the cart, especially when going up or down
ramps and over bumps. Leave the straps/banding on until the oven is near the assem­bly area.

Base Assembly - Triple Stack

1. Flip the oven base upside down on the floor.

2. For triple-stack configurations, attach the four casters directly to the base with the supplied
3/8" x 1" hex bolts, washers, and lock-washers.

3. Flip the base assembly over and ensure the insulation is placed properly.

18

Oven Assembly

Base Assembly - Single & Double Stack

1. Flip the oven base upside down on the floor.

2. For single and double-stack configurations, attach the four legs to the bottom of the base with
the supplied 3/8" x 1" hex bolts, washers, and lock-washers. Do not fully tighten them at this
time. Leave them slightly loose so that the rest of the components can be more easily assem­bled.

3. Place the four leg angles on top of the legs as shown. All of the leg angle holes should line up
with the holes in the bottom of the legs. Place two (2) washers on each leg at the inner corner
holes. These 2 washers are approximately the same thickness as the leg angles, and will keep
the caster level.

4. Attach the four casters to the legs as shown. The leg angles and washers are sandwiched be­tween the casters and the leg base plates.

5. Tighten all fasteners.

6. Flip the base assembly over and ensure the insulation is placed properly.

Leg

Leg Angle

Oven Assembly

Prepare the Oven for Lifting

1. Remove the two conveyor opening flaps and thumbscrews from the oven. Set them aside for
reinstallation later.

2. Install the lifting plates in place of the conveyor opening flaps using the same thumbscrews.

If using an AVI Hood System, conveyor flaps are not needed.

NOTE

Conveyor

Opening Flap

Thumb
Screws

Thumb
Screws

Conveyor
Opening Flap

19

NOTE

Right Hand

Lifting Plate

Thumb
Screws

Top of Oven

The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest
to the control box.

Thumb
Screws

Left Hand
Lifting Plate

Top of Oven

20

Oven Assembly

Lifting Jack Setup

Each lifting jack consists of two (2) parts; the pole/winch assembly, and the tripod base.

1. Place the bottom of the pole into the socket of the tripod base.

 Make sure that the notch on tube of the winch assembly is aligned with the pin

in the tripod base as shown. These alignments are important and keep the jack
aligned properly.

WARNING

2. Insert the lifting pipe through the oven bake chamber. Make sure the pipe is centered.

 Check for smooth operation. The cable should not be pinched and should pass

smoothly over the pulley on top of the pole assembly.

 Inspect cable prior to each use.
 If cable is frayed or shows signs of excessive wear and tear, DO NO USE until

cable is replaced.

 At a minimum replace the cable annually with wire rope that meets or exceeds

the jack manufacturer’s specifications.

 Do not exceed the stated capacity of the jack.

Jack

Top of Oven

Front of Oven

Lifting Pipe

Cart

Bands

Illustrations shown with XLT Oven on Cart, instructions also apply when oven is crate shipped.

Oven Assembly

Stacking the Ovens

1. Fully insert the lifting jacks into the lifting pipe.

 Failure to engage properly can result in damage, injury, or death from a falling

oven.

WARNING

2. Raise the oven high enough to clear the cart or the skid.

 Both jacks should be raised in unison, otherwise they may bind and a dangerous

situation may develop.

 Do not put any part of yourself under the oven at any time.

WARNING

3. Remove the cart or skid.

4. Rotate the oven as shown.

5. Roll the appropriate oven base underneath the oven.

6. Lower the oven onto the base.

7. Repeat as necessary

 The oven is top heavy. Be careful!

21

Insulation

Base Assembly

Installed Oven Decks

22

Oven Assembly

Stacking the Ovens

8. Reinstall the conveyor opening flaps in each oven deck. A series of holes in the flaps allow
adjustment for different heights of food product.

9. Control box heat shields need to be installed on any multi-deck installation. For xx70 models,
they are required on both ends. To install, remove the four (4) control box screws under the
conveyor. Place the panel with the notch towards the bake chamber. Line up the slots with the
existing holes and replace the screws.

Conveyor Opening Flap

Thumb Screws

Lower Control Box Plate Notch

Lower Control Box Plate

Control Box Screws

Oven Installation

Electric Supply Requirements for Australian, Standard. & World Ovens

Australian Ovens

 In Australia, the electrical service must be installed in accordance with the latest

CAUTION

HIGH

VOLTAGE

version of AS/NZS 3000 wiring rules.

Standard Ovens

Electrical Grounding Instructions
This appliance is equipped with a three-prong (grounding) plug for your pro­tection against shock hazard and should be plugged into a properly grounded
three-prong receptacle. Do not cut or remove the grounding prong from this
plug.

 When installed, the appliance must be electrically grounded in accordance with

local codes, or in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.

World Ovens

23

 This appliance is equipped with a ground lug for your protection against shock

hazard and must be properly grounded.

 When installed, the appliance must be electrically grounded in accordance with

local codes.

Physical Location & Spacing Requirements

XLT Ovens are suitable for installation on either combustible or non-combustible floors,
and adjacent to either combustible or non-combustible walls. The motor cover is designed to pro­vide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm,
measured from the end of the conveyor.

All installations must conform to local building and mechanical codes.

NOTE

24

Oven Installation

Gas Supply Requirements for Australian, Standard. & World Ovens

The gas supply shall have a gas meter and regulator large enough to handle all of the gas
appliances, such as the furnace, water heater, and ovens in operation at the same time. Add up all
of the Btu/kw/MJ ratings to determine the total load. The installation must conform to local build­ing codes.

1. The appliance and its individual shutoff valve must be disconnected from the gas supply pip­ing system during any pressure testing of that system at test pressures in excess of 3.5 kPa or
½-psi.

2. The appliance must be isolated from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than 3.45 kPa or ½-psi.

Minimum and maximum inlet pressures are as follows:

Gas Type Min kPa Max kPa Min “WC Max “WC

Natural 1.5 3.5 6.0 14

LP 2.75 3.5 11.5 14

 For Australia, if installing with a flexible hose assembly, the assembly must be certified to

AS/NZS 1869, and be Class B or D.

 For Standard Ovens, if installing with a flexible gas hose, the installation must comply with

either ANSI Z21.69 or CAN/CGA-6.16 and a disconnect device complying with either ANSI
Z21.41 or CAN-6.9.

 The installation must conform with local building codes, or in the absence of local codes, with

the National Fuel Gas Code, ANSI Z223.1, latest version, Natural Gas Installation Code, CAN/
CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable.

All installations must conform to local building and mechanical codes.

NOTE

Oven Installation

25

Restraint

Because all ovens are equipped with casters, all installations must be configured with a re­straint to limit the movement of the oven without depending on the gas connector and quick­disconnect device or its associated piping, and the electric power supply cord to limit the oven
movement. One (1) restraint kit, which includes two (2) eye bolts and a cable, is required for each
oven stack, regardless if used on a single, double, or triple configuration. The machine eye bolt
should be installed in the lowest hole of the back wall on the control end of the lowest oven in the
stack. The lag eye bolt must be installed into a structural member of a wall.
Upon completion of performing any service or cleaning functions that require removal of
the restraint, insure that it is correctly re-attached to the oven. In Australia, install the restraint ca­ble in accordance with AS 5601, latest version.

Machine Eye Bolt

Lag Eye Bolt

Restraint Cable
(shown fully extended)

26

Oven Installation

Fire Suppression

The requirement for fire suppression systems vary by location and the authority having ju­risdiction. Contact XLT Ovens for fire suppression kit availability. Crumb trays and chain guards
must be removable without disturbing fire suppression piping.

Supply Line

Aim nozzles at

center of oven

Supply Inlet

Aim nozzles at
center of oven

Place nozzles into conveyor

opening, as far up and to the

back of oven as possible.

Conveyors removed for clarity

Right side shown, left side similar

Connect supply lines
under lower control
box and across back
of ovens

Ventilation Requirements & Guidelines

27

Ventilation Requirements

Most gas burning appliances produce CO (carbon monoxide), a poison. CO and heat must
be vented to the outside. A powered ventilation hood is required to remove these. The hood and
HVAC installation must meet local building and mechanical codes. In Australia, a ventilation
hood should be installed in accordance with AS5601 Gas Installation. Requirements vary through-

out the country depending on the location by city. Proper ventilation is the oven owner’s responsi-

bility. The AVI Hood system is designed to meet all requirements on XLT ovens and it is our rec­ommendation that this system be used.

Ventilation Guidelines

Obtain information from the authority having jurisdiction to determine the requirements for
your installation. Your ventilation hood supplier and HVAC contractor should be contacted to
provide guidance. An air balance test is highly recommended, performed by a licensed contractor.
A properly engineered and installed ventilation hood and HVAC system will expedite approval,
reduce oven maintenance cost, and provide a more comfortable working environment.

Ventilation Performance Test

After the oven and ventilation hood have been installed and are operating, a smoke candle

can be used to “see” if the heat and products of combustion are being properly exhausted. Smoke

candles can be purchased through HVAC contractors. The test procedure is outlined below.

 The oven must be operating at 450º-500ºF / 232º-260ºC.
 The conveyor must be turned off.
 The ventilation hood exhaust fan must be turned on.
 Put a smoke candle in a pan on the conveyor belt at the center of the oven.
 Observe the smoke pattern coming out of the oven.

The ventilation hood must capture all of the smoke from the oven. An air balance test can
help determine the proper amount of exhaust and make-up air flow rates.

Oven & Hood Interlock

An interlock system between the oven and hood is highly recommended and is required in
some jurisdictions. AVI hoods have this feature.

28

Ventilation Requirements & Guidelines

Non-AVI Hood Interlock

The following is a recommended method of providing an interlock system (if required),
between the exhaust fan and ovens. The circuit shown will stop the ovens from operating if the
exhaust fan fails and also prevent the ovens from starting if the exhaust fan is not first operating. It
is recommended that the fan interlock switch be located on the exhaust fan itself rather than the

motor to prevent a false run signal in the case of a broken fan drive belt. It is the customer’s re-

sponsibility to have the interlock system installed by a licensed electrician and that it meets all re­quired local codes.

Always use the proper oven shut down procedure for turning ovens off. Do not
turn off the exhaust fan until cool down sequence on oven is completed. The use
of the exhaust fan control to shut off ovens manually may void the warranty on

CAUTION

ovens.

Oven Initial Start-Up

All XLT ovens are test-fired at the factory. Operation is verified, and adjustments are
made to ensure proper function. However, field conditions are sometimes different than factory
conditions, such as voltage and fuel pressure. These variables make it necessary to have an author­ized service technician verify operation and make field adjustments if needed. The following
items must be checked and verified to meet the specifications and requirements stated in this man­ual prior to the oven being commissioned:

 Fuel line pipe size
 Fuel pressure (static)
 Fuel pressure (dynamic)
 Proper electrical connections
 Proper ventilation

The following Initial Start-Up Checklist must be completed (both sides) at time of installation,
signed by the Customer and returned to XLT Ovens to initiate Warranty Policy.

Oven Initial Start-up Checklist - Remove & Return to XLT Ovens

Date of installation: ______________________________
Installed by: XLT installer: ______________________

Other: Company:____________________
Installer: ____________________

Phone #: ____________________

Facility Information

Store Name: ___________________________________
Physical Address: ______________________________
City: ____________________ State: _____ Zip:_______
Phone #: ______________________________________
E-mail: _______________________________________
Contact Person: ________________________________

Freestanding Strip Mall New construction

Electrical

Electrical supply accessible after installation: YesNo
Separate electrical circuit per oven: Yes No
Electrical Supply (per oven): _______ Volt _____ Amp

_______Hz _____ Phase

Gas N/A
Inlet Pressures: Static: _________________ ” W/C
Dynamic (full burn): _________________ ” W/C

Existing location Remodel

Gas Line Size: ___________ Teflon Tape: Yes No

Oven Location: Against wall In corner Island
I&O Manual presented to store operator: Yes No
Utilities present at installation: Electric Gas
On-Site dough prep: Yes No
Air-born contaminates: Flour Cornmeal Grease

Other _________________________________
HVAC/Contractor Contact:_______________________
Address: ______________________________________
City: ____________________ State: _____ Zip:_______
Phone #: _______________ Cell: __________________
E-mail: _______________________________________

Restraint Cable Installed (bottom oven): Yes No
Customer or store operator shown how to disassemble and
clean ovens and hood: Yes No ________________

Test cook performed: Yes No ________________
Ovens ran for 20 min. Yes No ________________
All features explained: Yes No ________________

Damage to ovens or hood during shipment or installation:
______________________________________________
Missing parts: __________________________________

Customer Signature: _____________________________

List all gas appliances in store (with gas requirements)
XLT Oven #1 __________________________________

XLT Oven #2 __________________________________
XLT Oven #3 __________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
Total gas requirements for store: ___________________
Regulator Capacity: _____________________________
Meter Capacity: ________________________________

Shut off valve accessible after installation: Yes No
One shut off valve per oven: Yes No
Gas line purged of air prior to installation: Yes No
Fittings tested for gas leaks: Yes No

Results: _______________________________________

Ventilation

Hood manufacturerAVI  Other (specify)
_____________________________________________

Interlock system for non-AVI hood: Yes No
Air balance test performed: Yes No
Smoke test preformed: Yes No

Return to: XLT Ovens
PO Box 9090
Wichita, KS 67277
FAX: [phone]

Oven Size: 1832 2440 3240 3255

3270 3855 3870

Heat Source: Natural Gas LP Electric

Oven Initial Start-up Checklist - Remove & Return to XLT Ovens

Bottom Oven N/A

Model #: __________________________________

Serial #: __________________________________

Thin Crust Thick Crust Pan Screen

Other Product: ____________________________

Front Belt Speed: _______min ______sec

Back Belt Speed: _______min ______sec N/A

Good Belt Tension: Yes No

Conveyor Belt Direction:  L to R  R to L

Set Point Temp: Left ________ Right _________

Fingers in proper location: Yes No

Crumb Trays: Solid Perforated None

Fire Suppression Installed: Yes No

Right Burner:  Square  Round

Main Shutter Setting: _______________________

Secondary Shutter Setting: ___________________

Low flame after temperature drop: Yes No

Was Combination Valve adjusted: Yes No

High Bias: ___________ Low Bias: ___________

Left Burner: N/A

Main Shutter Setting: _______________________

Secondary Shutter Setting: ___________________

Low flame after temperature drop: Yes No

Was Combination Valve adjusted: Yes No

High Bias: ___________ Low Bias: ___________

Middle Oven N/A

Model #: __________________________________

Serial #: __________________________________

Thin Crust Thick Crust Pan Screen

Other Product: ____________________________

Front Belt Speed: _______min ______sec

Back Belt Speed: _______min ______sec N/A

Good Belt Tension: Yes No

Conveyor Belt Direction:  L to R  R to L

Set Point Temp: Left ________ Right _________

Fingers in proper location: Yes No

Crumb Trays: Solid Perforated None

Fire Suppression Installed: Yes No

Right Burner:  Square  Round

Main Shutter Setting: _______________________

Secondary Shutter Setting: ___________________

Low flame after temperature drop: Yes No

Was Combination Valve adjusted: Yes No

High Bias: ___________ Low Bias: ___________

Left Burner: N/A

Main Shutter Setting: _______________________

Secondary Shutter Setting: ___________________

Low flame after temperature drop: Yes No

Was Combination Valve adjusted: Yes No

High Bias: ___________ Low Bias: ___________

Top Oven

Model #: __________________________________

Serial #: __________________________________

Thin Crust Thick Crust Pan Screen

Other Product: ____________________________

Front Belt Speed: _______min ______sec

Back Belt Speed: _______min ______sec N/A

Good Belt Tension: Yes No

Conveyor Belt Direction:  L to R  R to L

Set Point Temp: Left ________ Right _________

Fingers in proper location: Yes No

Crumb Trays: Solid Perforated None

Fire Suppression Installed: Yes No

Right Burner:  Square  Round

Main Shutter Setting: _______________________

Secondary Shutter Setting: ___________________

Low flame after temperature drop: Yes No

Was Combination Valve adjusted: Yes No

High Bias: ___________ Low Bias: ___________

Left Burner: N/A

Main Shutter Setting: _______________________

Secondary Shutter Setting: ___________________

Low flame after temperature drop: Yes No

Was Combination Valve adjusted: Yes No

High Bias: ___________ Low Bias: ___________