XCMG LG958L, LW500KN, LW500FN, LW500KL, LW500F Service Manual

...

LG958L VS XCMG 5tons Wheel loader

(LW500K&LW500KN&LW500FN&LW500KL&LW500F&LW500

D&ZL50GN)

2015.2.12

LW500KN

LW500FN

LW500D

LG958L

LW500KL

ZL50G

LW500F

LW500K

RELIABILITY IN ACTION

Main parameters

comparison

RELIABILITY IN ACTION

Item LG958L LW500KN LW500FN

Max.

breakout force

170

162

Engine

Rated power(Kw)

Rated rotary speed

（

rpm

）

Gearbox ZF ZF Planetary gearbox Planetary gearbox

Rated load（t

Bucket capacity（m³

Dumping height

（mm）

Dumping distance

（mm）

（KN）

Max. tractive force

（KN）

）

WD10G220E21（T2

）

BF6M1013（T2、T3

）

162 169

2200 2200 2000 2000

5 5 5 5

3 3 3 3

3120 2980

1130 1330 1130 1200

180 180

150 155

WD10G220E23（T2

）

162 162

3090 3100

165±5 160

）

SC9D220.2G2B1（T2

）

Machine weight（t

Total time（s

Wheelbase 3200 3200 3300 2960

Turning radius

Overall dimension

Steering angle（°

）

8079*3024*3382 8079*3024*3382

）

16.6 16.9 17.2 16.5

≤11.3 ≤11.3

6039 6039

38 38 38 38

5925（center of tyre

8225×3016×3515 8000×3016×3515

≤11 ≤11

）

6950（outer edge of

RELIABILITY IN ACTION

bucket

）

Item LW500K LW500KL LW500F LW500D ZL50GN

（KN）

170

158

170

Engine

Rated power(Kw)

Rated rotary speed

（rpm）

Gearbox

Rated load（t）

Bucket capacity（m³）

Dumping height（mm）

Dumping distance

（mm）

Max. breakout force

Max. tractive force

（KN）

Machine weight（t）

WD615G220 WD10G220E23

162kw 162

2200 2000 2200 2000

500K.2.1 Planetary ZL40/50

5 5 5 5

3 3 3 2.7

3090

165 165

17.2 17.2 16.5 16.2

3090 3100

1130

WD615G220 WD10G220E23

162 162

158 150

3180

1160

150

WD10G220E23

（T2）

162

2000

Planetary

3090

1130

145

17.5

Total time（s）

Wheelbase

Turning radius(center of

tyre)

Overall dimension

Steering angle（°）

11 11

3300 3300 2900 2960

5900 5925

8185*3000*3485 8185*3000*3465

38 38 35

edge of bucket

8010*3016*3350 7800*3016*3360 8180*3000*35108

9.9 ≤11

6920（outer

）

≤11

3300

6940（outer edge

of bucket

）

6400

RELIABILITY IN ACTION

Detailed configuration

parameters

RELIABILITY IN ACTION

LG958L configuration

FOPS&ROPS

Weichai WD10G220E21

DDE BF6M1013(T2)

Power

Transmission ZF gearbox, LG axle

Hydraulic system pilot control single handle

Boom Standard boom

Control valve 3-joint valve

Brake system Dual brake pedal

DDE BF6M1013(T3)

Shangchai SC11CB220G2B1

Cab

Cooling/heating system

Quicker coupler Quicker coupler

Others

Hose for inflating tyre

Tiltable steering column

Standard

A/C(2935000894)

A/C(2935000985) A/C(2935001053)

Start interlocking

Engine tachometer

Fuel tank lock

Radio

Rotating beacon

RELIABILITY IN ACTION

LG958L

, water cooling, direct

Max.

tractive

force(KN)

155.0

Rated rotary speed(r/min)

2200

Item Parameters Item Parameters

Engine brand

Engine type

Tyre size

Overall dimension(mm)

Operating weight (kg) 16900 Outer width of tyre(mm) 2785

Curb weight(kg) 16835 Dumping angle(°) -45

Wheelbase (mm)

Rated load(kg)

Rated bucket capacity(m3)

Max. breakout force(KN)

Tipping load(KN)

Forward gear I

Inline

injection, turbocharging

Deutz Reverse gear III

Min. turning radius(mm)

23.5-25

8079*3024*3382

3200

5000

3.0

180.0

110.0

0-6.5 Min. specific fuel consumption

Level through radius(mm) 6746

Gradeability(°) 30

Max. dumping height(mm) 3120

Corresponding dumping distance(mm)

Min. ground clearance(mm)

Cylinder number

Cylinder diameter/stroke(mm) 108/130

0-23

6036

1130

457

≤210kg/Kw.h

Forward gear II

Forward gear III 0-23 Torque converter type

Forward gear IV 0-38 Converter ratio 2.55

Reverse gear I 0-6.5 Oil cooling type Circulating water cooling

Reverse gear II 0-11.5 Gearbox Fixed shaft power

0-11.5 Max. torque(KN)

925N.m

Single stage, three

component, single

turbine

RELIABILITY IN ACTION

LG958L

Internal expanding shoe brake

Item Parameters Item Parameters

Shit pressure(MPa)

Main drive

Front tyre pressure(MPa)

Rear tyre pressure(MPa)

Travel brake Air over oil, disc brake Transmission oil(L) 35

Brake pressure(MPa) 0.784 Braking fluid(L) 4

Park brake

Steering system

Steering angle(°)

Working pressure(MPa) 17.5

Lifting time(s)

spiral bevel gear, single

Articulated full hydraulic with

1.4-1.6

reduction

0.39±0.01

0.33±0.01

load sense

≤6.4

Fuel oil(L)

Hydraulic oil(L)

Gear oil (main drive and hub reduction)(L)

Engine oil(L) 19

300

210

Dumping time(s)

Fall time(s)

Total time(s)

≤1.3

≤3.6

≤11.3

RELIABILITY IN ACTION

LW500K

, water cooling, four stroke,

Item Parameters Item Parameters

Engine brand

Engine mode

Engine type

Engine power(kw)

Rated rotary speed(r/min) 2200 Total time(s) 11

Operating weight (kg) 17200 Torque converter 500k.2.1

The distance when at Max.

dumping height(mm)

Max. breakout force(KN) 170 Axle 500k.3

Max. tractive force(KN)

Steering angle(°)

Wheelbase (mm) 3300 Working pressure(MPa) 18

Wheel tread(mm)

Tyre size 23.5-25 Steering gear JHP2080

Inflation pressure(Mpa)

Inline

six cylinder, turbocharging

Weichai Reverse I (km/h)

WD615G220 Lifting time(s)

Dumping time(s) 1

162

1130

165 Hydraulic pump

38 Pump displacement(ml/r)

2200 Steering gear

0.34/0.29 Steering gear displacement(ml/r)

Fall time(s) 4

Gearbox 500k.2.1

CBG93100/0010-YF

16.5

160

BZZ3-125

Min. ground clearance(mm)

Min. tuning radius(outer edge of tyre)(mm)

Min. tuning radius(outer edge of bucket)(mm)

440 Steering system pressure(MPa)

5900mm

6910mm

Forward I (km/h) 11.5

Forward II (km/h) 38

Overall dimension(length, width,

height)(mm)

RELIABILITY IN ACTION

8185*3000*3465

LW500KL

Gearbox

Planetary power

shift

Crankcase(L)

19L

Item Parameters Item Parameters

Engine brand

Engine mode

Engine type

Engine power(kw)/rotary speed(r/min)

Min. specific fuel consumption(g/kw.h)

Max. torque(N.m)

Torque converter

Torque ratio

I gear(forward/reverse)(km/h)

II gear(forward/reverse)(km/h)

Axle

Weichai

WD615G23

Inline, water cooling, four stroke,

six cylinder, direct injection

162/2000

198

900

Single stage, two phases,

four component

4.32

0-11.5/0-16.5

0-36

Rear axle can swing by 12°

Bucket cylinder-diameter*stroke(mm)

Steering system pressure(MPa) 16

Steering cylinder-diameter*stroke(mm)

Travel brake Air over oil, disc brake

Park brake/emergency brake

Fuel oil tank(L)

Cooling system(L)

Torque converter-gearbox(L)

Axle (L) 27L

Hydraulic system(L)

Rated load(t)

Ø180X585

Ø90X375

Soft-axle control,

internal expanding

shoe brake

295L

45L

200L

Tyre size

23.5-25-16PR

Front tyre pressure 0.30

Rear tyre pressure

0.27－0.29MPa

Working pressure(MPa)

Boom cylinderdiameter*stroke(mm)

－

0.32MPa

17.5

Ø160X840

Bucket capacity(m³)

Dumping height(mm)

Dumping distance(mm)

Lifting height(mm)

Bucket width(mm)

3090

1130

5254

3000

RELIABILITY IN ACTION

LW500KL

Lifting

time(s)

Lifting

time(s)

Item Parameters

Max. breakout force(N.m)

Max. tractive force(KN)

Articulated angle(°)

Overall dimension(mm)

Operating weight(t)

Total time(s)

Wheelbase(mm)

Wheel tread(mm)

Gradeability(°)

Min. tuning radius(center of tyre)(mm)

170

175

±38

8185×3000×3465

17.2

3300

2250

5925

Min. tuning radius(outer edge of bucket)(mm)

6910

RELIABILITY IN ACTION

LW500KN

Max. breakout force(

N.m

)

170

Max. breakout force(

N.m

)

170

Item Parameters

Engine type

Rated power(KW)

Rated rotary speed(r/min)

Rated load(t)

Bucket capacity(m3) 3

Dumping height(mm) 3090

Dumping distance(mm)

Lifting time(s) ≤6

Total time(s)

Max. tractive force(KN) 165±5

Min. turning radius(outer edge of bucket)(mm)

WD10G220E23

162

2000

1130

≤11

6910

Max. running speed(KM/h)

Operating weight(t) 17.2

Overall dimension(mm) 8225×3016×3515

Wheel base(mm) 3300

RELIABILITY IN ACTION

LW500F

Max.

tractive

force(KN)

156

Lifting time(s)

5.6

Item Parameters Item Parameters

Engine brand

Engine mode

Engine power(kw)

Rated rotary speed(r/min) 2200 Forward gear II (km/h) 38

Displacement(L) 9.726

Operating weight (kg)

Max. breakout force(KN)

Steering angle(°)

Wheelbase (mm)

The dumping distance when stay at Max. height (mm)

Weichai

WD615G220

162

16500

158

2900

1274

Gearbox ZL40/50

Axle ZL50L

Forward gear I (km/h)

Reverse gear I (km/h)

Tyre size

Min. steering radius(outer edge of bucket)(mm)

Dumping time(s) 1

Fall time(s) 3.3

Total time(s) 9.9

11.5

16.5

23.5-25

6920

Bucket capacity(m³)

Rated load(t)

Max. dumping height(mm)

Torque converter

3100

YJSW315

Overall dimension(mm) 8010*3016*3350

Steering pump type CBGJ2080

RELIABILITY IN ACTION

LW500FN

Item Parameters

Engine type

Rated power(KW)

Rated rotary speed(r/min)

Rated load(t)

Bucket capacity(m3) 3

Dumping height(mm) 3090

Dumping distance(mm)

Lifting time(s) ≤6

Total time(s)

Max. tractive force(KN) 165±5

Min. turning radius(outer edge of bucket)(mm)

WD10G220E23

162

2000

1130

≤11

6910

Max. running speed(KM/h)

Overall dimension(mm)

Wheel base(mm)

8225×3016×3515

3300

RELIABILITY IN ACTION

LW500D

Lifting

time(s)

≤

Lifting

time(s)

≤

Item Parameters

Engine type

Rated power(KW)

Rated rotary speed(r/min)

Rated load(t)

Bucket capacity(m3) 2.7

Dumping height(mm) 3180

Dumping distance(mm)

Total time(s)

Max. breakout force(N.m)

Max. tractive force(KN) 150

Min. turning radius(outer edge of bucket)(mm)

WD10G220E23

162

2000

1160

≤11

150

6940

Max. running speed(KM/h)

Overall dimension(mm)

Wheel base(mm)

Operating weight(t) 16.2

7800×3016×3360

RELIABILITY IN ACTION

2960

ZL50GN

Item Parameters

Engine type

Rated power(KW)

Rated rotary speed(r/min)

Rated load(t)

Bucket capacity(m3) 3

Dumping height(mm) 3090

Dumping distance(mm)

Lifting time(s) ≤6

Total time(s) ≤11

Max. breakout force(N.m)

Max. tractive force(KN) 165±5

Min. turning radius(outer edge of bucket)(mm)

Max. running speed(KM/h)

WD10G220E23

162

2000

1130

170

7300

Gradeability (°)

Max. steering angle(°)

Overall dimension(mm) 8165×3016×3485

Wheel base(mm) 3300

Operating weight(t) 17.5

RELIABILITY IN ACTION

Feature Contrast

RELIABILITY IN ACTION

LG958L

 DDE emissions conform to the stage III , large output torque, excellent

fuel economy, remarkable performance.

Powerful, reliable and reasonable matching components, long service life.

High quality filter ensure the quality of the engine air intake, easy to

maintain

Optional high temperature cooling module, which can ensure safety in

temperatures of up to 50 ℃.

 Pilot control, fixed axis type electro-hydraulic control gearbox, convenient

to operate.

Large diameter bucket cylinders, strong breakout force, superior

performance, safe and reliable.

Increased bucket angle, high charge ratio.

Hydraulic line use the double seal of tape and o-rings, use PVC to protect

high-pressure oil pipeline, that solve the problem of the hydraulic line leak.

RELIABILITY IN ACTION

Information comes from XCMG advertisement on internet



Arvin

Meritor drive

axles with

disc brakes ,front fixed and rear oscillating around the

LW500K

A powerful engine with cat 3306B technology powers the LW500K wheel loader, The engine features compact structure, reasonable layout, unparalleled performance , electric startup and electric shutdown.WD615G220 and Cummins QSB6.7 engine are optional. A wind guide cover with wind channel construction is used to have a better airflow for greater heat dissipation efficiency, which reduces heat balance temperature, allowing the machine to meet higher working temperature requirement. Equipped with hang chi 4WG180 transmission or ZF 4WG200 electronic countershaft transmission, featuring electro hydraulic control and auto gear shifting switch(KD function).

center pilot, help assure four wheel ground contact for optimum traction and stability.

Unique power take-off makes power transmission efficient and reliable. The articulation center is designed on the center of wheelbase to have an

overlapping track or front and rear wheels for less tyre wear. Dual row tapered bearing effectively distributes the load in horizontal or vertical direction. The overall structural strengthen is greatly improved via finite element analysis of stress, Stress concentration is avoided and parts to be under heavy load been strengthened, so that the loader frame can adapt to demanding heavy-duty applications. The unique structural form of the rear frame provides perfect accessibility for maintenance.

RELIABILITY IN ACTION

+ 44 hidden pages