XCMG LG958L, LW500KN, LW500FN, LW500KL, LW500F Service Manual

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LG958L VS XCMG 5tons Wheel loader
(LW500K&LW500KN&LW500FN&LW500KL&LW500F&LW500
D&ZL50GN)
2015.2.12
LW500KN
LW500FN
LG958L
LW500KL
ZL50G
LW500F
LW500K
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Main parameters
comparison
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Item LG958L LW500KN LW500FN
Max.
breakout force
170
162
Engine
Rated power(Kw)
Rated rotary speed
rpm
Gearbox ZF ZF Planetary gearbox Planetary gearbox
Rated loadt
Bucket capacity
Dumping height
mm
Dumping distance
mm
KN
Max. tractive force
KN
WD10G220E21T2
BF6M1013T2T3
162 169
2200 2200 2000 2000
5 5 5 5
3 3 3 3
3120 2980
1130 1330 1130 1200
180 180
150 155
WD10G220E23T2
162 162
3090 3100
165±5 160
SC9D220.2G2B1T2
Machine weightt
Total times
Wheelbase 3200 3200 3300 2960
Turning radius
Overall dimension
Steering angle°
8079*3024*3382 8079*3024*3382
16.6 16.9 17.2 16.5
11.3 11.3
6039 6039
38 38 38 38
5925center of tyre
8225×3016×3515 8000×3016×3515
11 11
6950outer edge of
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4
bucket
Item LW500K LW500KL LW500F LW500D ZL50GN
(KN)
170
170
158
170
Engine
Rated power(Kw)
Rated rotary speed
rpm
Gearbox
Rated loadt
Bucket capacity
Dumping heightmm
Dumping distance
mm
Max. breakout force
Max. tractive force
KN
Machine weightt
WD615G220 WD10G220E23
162kw 162
2200 2000 2200 2000
500K.2.1 Planetary ZL40/50
5 5 5 5
3 3 3 2.7
3090
165 165
17.2 17.2 16.5 16.2
3090 3100
1130
WD615G220 WD10G220E23
162 162
158 150
3180
1160
150
WD10G220E23
T2
162
2000
Planetary
5
3
3090
1130
145
17.5
Total times
Wheelbase
Turning radius(center of
tyre)
Overall dimension
Steering angle°
5
11 11
3300 3300 2900 2960
5900 5925
8185*3000*3485 8185*3000*3465
38 38 35
edge of bucket
8010*3016*3350 7800*3016*3360 8180*3000*35108
9.9 11
6920outer
11
3300
6940outer edge
of bucket
6400
35
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Detailed configuration
parameters
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LG958L configuration
FOPS&ROPS
FOPS&ROPS
Weichai WD10G220E21
DDE BF6M1013(T2)
Power
Transmission ZF gearbox, LG axle
Hydraulic system pilot control single handle
Boom Standard boom
Control valve 3-joint valve
Brake system Dual brake pedal
DDE BF6M1013(T3)
Shangchai SC11CB220G2B1
Cab
Cooling/heating system
Quicker coupler Quicker coupler
Others
7
Hose for inflating tyre
Tiltable steering column
Standard
A/C(2935000894)
A/C(2935000985) A/C(2935001053)
Start interlocking
Engine tachometer
Fuel tank lock
Radio
Rotating beacon
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LG958L
, water cooling, direct
Max.
tractive
force(KN)
155.0
Rated rotary speed(r/min)
2200
Item Parameters Item Parameters
Engine brand
Engine type
Tyre size
Overall dimension(mm)
Operating weight (kg) 16900 Outer width of tyre(mm) 2785
Curb weight(kg) 16835 Dumping angle(°) -45
Wheelbase (mm)
Rated load(kg)
Rated bucket capacity(m3)
Max. breakout force(KN)
Tipping load(KN)
Forward gear I
Inline
injection, turbocharging
Deutz Reverse gear III
Min. turning radius(mm)
23.5-25
8079*3024*3382
3200
5000
3.0
180.0
110.0
0-6.5 Min. specific fuel consumption
Level through radius(mm) 6746
Gradeability(°) 30
Max. dumping height(mm) 3120
Corresponding dumping distance(mm)
Min. ground clearance(mm)
Cylinder number
Cylinder diameter/stroke(mm) 108/130
0-23
6036
1130
457
6
210kg/Kw.h
Forward gear II
Forward gear III 0-23 Torque converter type
Forward gear IV 0-38 Converter ratio 2.55
Reverse gear I 0-6.5 Oil cooling type Circulating water cooling
Reverse gear II 0-11.5 Gearbox Fixed shaft power
8
0-11.5 Max. torque(KN)
925N.m
Single stage, three
component, single
turbine
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LG958L
Internal expanding shoe brake
Item Parameters Item Parameters
Shit pressure(MPa)
Main drive
Front tyre pressure(MPa)
Rear tyre pressure(MPa)
Travel brake Air over oil, disc brake Transmission oil(L) 35
Brake pressure(MPa) 0.784 Braking fluid(L) 4
Park brake
Steering system
Steering angle(°)
Working pressure(MPa) 17.5
Lifting time(s)
spiral bevel gear, single
Articulated full hydraulic with
1.4-1.6
reduction
0.39±0.01
0.33±0.01
load sense
38
6.4
Fuel oil(L)
Hydraulic oil(L)
Gear oil (main drive and hub reduction)(L)
Engine oil(L) 19
300
210
65
Dumping time(s)
Fall time(s)
Total time(s)
9
1.3
3.6
11.3
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LW500K
, water cooling, four stroke,
Item Parameters Item Parameters
Engine brand
Engine mode
Engine type
Engine power(kw)
Rated rotary speed(r/min) 2200 Total time(s) 11
Operating weight (kg) 17200 Torque converter 500k.2.1
The distance when at Max.
dumping height(mm)
Max. breakout force(KN) 170 Axle 500k.3
Max. tractive force(KN)
Steering angle(°)
Wheelbase (mm) 3300 Working pressure(MPa) 18
Wheel tread(mm)
Tyre size 23.5-25 Steering gear JHP2080
Inflation pressure(Mpa)
Inline
six cylinder, turbocharging
Weichai Reverse I (km/h)
WD615G220 Lifting time(s)
Dumping time(s) 1
162
1130
165 Hydraulic pump
38 Pump displacement(ml/r)
2200 Steering gear
0.34/0.29 Steering gear displacement(ml/r)
Fall time(s) 4
Gearbox 500k.2.1
CBG93100/0010-YF
16.5
6
160
BZZ3-125
80
Min. ground clearance(mm)
Min. tuning radius(outer edge of tyre)(mm)
Min. tuning radius(outer edge of bucket)(mm)
10
440 Steering system pressure(MPa)
5900mm
6910mm
Forward I (km/h) 11.5
Forward II (km/h) 38
Overall dimension(length, width,
height)(mm)
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16
8185*3000*3465
LW500KL
Gearbox
Planetary power
shift
Crankcase(L)
19L
Item Parameters Item Parameters
Engine brand
Engine mode
Engine type
Engine power(kw)/rotary speed(r/min)
Min. specific fuel consumption(g/kw.h)
Max. torque(N.m)
Torque converter
Torque ratio
I gear(forward/reverse)(km/h)
II gear(forward/reverse)(km/h)
Axle
Weichai
WD615G23
Inline, water cooling, four stroke,
six cylinder, direct injection
162/2000
198
900
Single stage, two phases,
four component
4.32
0-11.5/0-16.5
0-36
Rear axle can swing by 12°
Bucket cylinder-diameter*stroke(mm)
Steering system pressure(MPa) 16
Steering cylinder-diameter*stroke(mm)
Travel brake Air over oil, disc brake
Park brake/emergency brake
Fuel oil tank(L)
Cooling system(L)
Torque converter-gearbox(L)
Axle (L) 27L
Hydraulic system(L)
Rated load(t)
Ø180X585
Ø90X375
Soft-axle control,
internal expanding
shoe brake
295L
45L
45L
200L
5
Tyre size
23.5-25-16PR
Front tyre pressure 0.30
Rear tyre pressure
0.270.29MPa
Working pressure(MPa)
Boom cylinder­diameter*stroke(mm)
11
0.32MPa
17.5
Ø160X840
Bucket capacity()
Dumping height(mm)
Dumping distance(mm)
Lifting height(mm)
Bucket width(mm)
3
3090
1130
5254
3000
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LW500KL
Lifting
time(s)
Lifting
time(s)
Item Parameters
Max. breakout force(N.m)
Max. tractive force(KN)
Articulated angle(°)
Overall dimension(mm)
Operating weight(t)
Total time(s)
Wheelbase(mm)
Wheel tread(mm)
Gradeability(°)
Min. tuning radius(center of tyre)(mm)
170
175
±38
8185×3000×3465
17.2
6
11
3300
2250
30
5925
Min. tuning radius(outer edge of bucket)(mm)
12
6910
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LW500KN
Max. breakout force(
N.m
)
170
Max. breakout force(
N.m
)
170
Item Parameters
Engine type
Rated power(KW)
Rated rotary speed(r/min)
Rated load(t)
Bucket capacity(m3) 3
Dumping height(mm) 3090
Dumping distance(mm)
Lifting time(s) 6
Total time(s)
Max. tractive force(KN) 165±5
Min. turning radius(outer edge of bucket)(mm)
WD10G220E23
162
2000
5
1130
11
6910
13
Max. running speed(KM/h)
Operating weight(t) 17.2
Overall dimension(mm) 8225×3016×3515
Wheel base(mm) 3300
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LW500F
Max.
tractive
force(KN)
156
Lifting time(s)
5.6
Item Parameters Item Parameters
Engine brand
Engine mode
Engine power(kw)
Rated rotary speed(r/min) 2200 Forward gear II (km/h) 38
Displacement(L) 9.726
Operating weight (kg)
Max. breakout force(KN)
Steering angle(°)
Wheelbase (mm)
The dumping distance when stay at Max. height (mm)
Weichai
WD615G220
162
16500
158
35
2900
1274
Gearbox ZL40/50
Axle ZL50L
Forward gear I (km/h)
Reverse gear I (km/h)
Tyre size
Min. steering radius(outer edge of bucket)(mm)
Dumping time(s) 1
Fall time(s) 3.3
Total time(s) 9.9
11.5
16.5
23.5-25
6920
Bucket capacity(m³)
Rated load(t)
Max. dumping height(mm)
Torque converter
14
3
5
3100
YJSW315
Overall dimension(mm) 8010*3016*3350
Steering pump type CBGJ2080
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LW500FN
Item Parameters
Engine type
Rated power(KW)
Rated rotary speed(r/min)
Rated load(t)
Bucket capacity(m3) 3
Dumping height(mm) 3090
Dumping distance(mm)
Lifting time(s) 6
Total time(s)
Max. tractive force(KN) 165±5
Min. turning radius(outer edge of bucket)(mm)
WD10G220E23
162
2000
5
1130
11
6910
Max. running speed(KM/h)
Overall dimension(mm)
Wheel base(mm)
15
38
8225×3016×3515
3300
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Lifting
time(s)
6
Lifting
time(s)
6
Item Parameters
Engine type
Rated power(KW)
Rated rotary speed(r/min)
Rated load(t)
Bucket capacity(m3) 2.7
Dumping height(mm) 3180
Dumping distance(mm)
Total time(s)
Max. breakout force(N.m)
Max. tractive force(KN) 150
Min. turning radius(outer edge of bucket)(mm)
WD10G220E23
162
2000
5
1160
≤11
150
6940
Max. running speed(KM/h)
Overall dimension(mm)
Wheel base(mm)
Operating weight(t) 16.2
16
7800×3016×3360
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38
2960
ZL50GN
Item Parameters
Engine type
Rated power(KW)
Rated rotary speed(r/min)
Rated load(t)
Bucket capacity(m3) 3
Dumping height(mm) 3090
Dumping distance(mm)
Lifting time(s) 6
Total time(s) 11
Max. breakout force(N.m)
Max. tractive force(KN) 165±5
Min. turning radius(outer edge of bucket)(mm)
Max. running speed(KM/h)
WD10G220E23
162
2000
5
1130
170
7300
38
Gradeability (°)
Max. steering angle(°)
Overall dimension(mm) 8165×3016×3485
Wheel base(mm) 3300
Operating weight(t) 17.5
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30
35
Feature Contrast
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LG958L
DDE emissions conform to the stage III , large output torque, excellent
fuel economy, remarkable performance.
Powerful, reliable and reasonable matching components, long service life.
High quality filter ensure the quality of the engine air intake, easy to
maintain
Optional high temperature cooling module, which can ensure safety in
temperatures of up to 50 .
Pilot control, fixed axis type electro-hydraulic control gearbox, convenient
to operate.
Large diameter bucket cylinders, strong breakout force, superior
performance, safe and reliable.
Increased bucket angle, high charge ratio.
Hydraulic line use the double seal of tape and o-rings, use PVC to protect
high-pressure oil pipeline, that solve the problem of the hydraulic line leak.
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Information comes from XCMG advertisement on internet
Arvin
Meritor drive
axles with
disc brakes ,front fixed and rear oscillating around the
LW500K
A powerful engine with cat 3306B technology powers the LW500K wheel loader, The engine features compact structure, reasonable layout, unparalleled performance , electric startup and electric shutdown.WD615G220 and Cummins QSB6.7 engine are optional. A wind guide cover with wind channel construction is used to have a better airflow for greater heat dissipation efficiency, which reduces heat balance temperature, allowing the machine to meet higher working temperature requirement. Equipped with hang chi 4WG180 transmission or ZF 4WG200 electronic countershaft transmission, featuring electro hydraulic control and auto gear shifting switch(KD function).
center pilot, help assure four wheel ground contact for optimum traction and stability.
Unique power take-off makes power transmission efficient and reliable.The articulation center is designed on the center of wheelbase to have an
overlapping track or front and rear wheels for less tyre wear. Dual row tapered bearing effectively distributes the load in horizontal or vertical direction. The overall structural strengthen is greatly improved via finite element analysis of stress, Stress concentration is avoided and parts to be under heavy load been strengthened, so that the loader frame can adapt to demanding heavy-duty applications. The unique structural form of the rear frame provides perfect accessibility for maintenance.
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Information comes from XCMG advertisement on internet
industry in terms of the operation reliability.
LW500KL
Strong structure
Heavy load for the rocky condition; the working device and front and rear frame feature thick board of high strength, reasonable distribution and strong carrying capacity. The large rock bucket with capacity of 3.0m³ is improved in terms of the work efficiency and adaptation. The bucket teeth adopt the structure of tooth holder and sleeve. The cutting blade and bucket edge are equipped with protection device, featuring excellent abrasion resistance and shock resistance. The thickness of the front frame lug and baseboard is 70mm, and the thickness of the up and down articulated board is 30mm. The machine is superior among the products of same kind in terms of the structural strength and carrying capacity. Large distance between up and down articulated boards, and large maintenance space. Resolve the load horizontally and vertically efficiently. Easier to access, the machine has more carrying capacity and larger opening space. Each part passes the scientific analysis with professional stress analysis software to ensure that the reliability and carrying capacity of the structural parts could reach the design standard and meet the requirement of the tough condition.
Excellent performance
The strong breakout force of 17 ton and strong traction of 17.5 ton ensure that the machine could adapt to various tough condition.
Reliable operation: with the long wheelbase of 3300mm and long machine body of 8185mm, the machine is ahead in the
Quick action: the total time of three devices is only 10.3s, and the speed is 11.5 km/hour during the operation.Strong adaptation to the work site: centered design, small turning radius. No speed difference between front and rear wheels.
The tyre is not easily worn.
Experienced drive partsFamous brand engine; The machine adopts the latest planetary transmission with XCMG multiple unique technologies,
featuring high reliability and strong adaptation to heavy load; the reinforced drive shaft provides more reliable drive; the powertrain assembly made by XCMG could provide the powerful guarantee for the machine to operate efficiently and reliably.
With large power and high torque conservation, the famous brand engine features strong power and adaption.The transmission of 2BS315A (D) is superior in the efficiency delivery and overload adaption.The drive shaft flange adopts DIN and SAE standard to increase the bolt circle diameter, and adopts the self-locking nut for
connection and fixing, providing more reliable drive.
The reinforced drive axle features large carrying capacity, high reliability and convenient maintenance.With the special tyre face design, glue stock formula and strong body structure, the tyre of domestic famous brand features
excellent heat-resisting and abrasion resistance performance, adapting to the mine, construction sites, and hydropower.
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Information comes from XCMG advertisement on internet
hydraulic system cleaning or replacement. The oil enters the oil tank through the filter. It is not necessary to drain the oi
l
LW500KL
Comfortable and safe driving space
Provide the best operation environment for the user with the design concept of the people oriented.The luxurious cab features large space and wide visibility.Elegant adjustable instrument panel and comfortable operation.Electronic control planetary box, air conditioner, radio with MP3 function and speaker could be equipped.The operating floor takes the measure of punching antiskid. The all-round handrails ensure the safe operation. With the
anti-skidding groove, the ladder step features wide ladder face, guaranteeing the safety operation, and easily getting on and off.
Convenient maintenance
Convenient and practical maintenance guarantees the service life of each part to improve the usage economics of the machine. The hood adopts the large side door of sliding upward, featuring large opening angle, and more convenient for access. Optimized brake caliper structure, more convenient for the maintenance.
The remote oil and water drainage and centered lubrication provide more convenience.The hydraulic oil tank of XCMG LW500KL loader adopts independent oil return chamber to overcome the issue of
when replacing the filter. The service and maintenance is fast and all-round.
Excellent capacity
Scientific design: XCMG technical innovation ranks top in China, adopting the computer design of CAD, CAM Pro/E and manufacturing system, and establishes the national R&D Center. The product design level leads in China. Professional production: introduce in the international advanced production technology, own the advanced manufacturing equipments of processing center and robot welding line, and establish the machine assembly flow line of the first level in China to provide the reliable guarantee for the product quality. Round detection: both the part and the whole machine must be detected and tested strictly in the production procedure.
Two breakthroughs in the industry:
Inner breakthrough: multiple great improvements in the common weakness of the transmission, revolutionary breakthrough; the service life of key positions is greatly improved, leaking in the products of the same kind. External breakthrough: start the vehicle manufacturing technology first in China, and adopt the all-metal mould pressing covering part, keep the color of the new vehicle through the electrophoretic coating. Luxury decoration in the cab provides comfort for the operation.
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LW500KN
Optimize the structure of hydraulic line, reduce energy loss in the hydraulic oil flow in the tubing and heat,
Structure, heavy work ability
3.3 m long wheelbase, 17.2 t very large machine.17 tons of strong digging up force, industry-leading.16.5 tons of strong traction, calmly cope with heavy work.
More Reliable
Bucket using high strength steel plate, wear resistance and impact resistance performance is increased by more than 30%, longer service life Key articulated point lubricating oil way optimization, no drilling hole in pin and the strength and service life of has increased more than one time, industry-leading Hydraulic tubing using high precision steel pipe, argon arc welding, surface coating, making service life long .
Whole vehicle circuit adopts imported water-proof and dust-proof sealing plug.International brand hose, connectors, longer life. the use of special materials, seals, low temperature
resistance, resistance to high pressure.
Energy saving more prominent
saving energy and reducing consumption
XCMG proprietary technology of energy-saving transmission system .Double pump confluence of hydraulic system, energy saving, high efficiency.
Cab more comfortable
New luxurious cab, good sealing, space large, and wide field of vision A new digital portfolio dashboard, clear and beautiful; Steering machine can be adjusted forward and
reverse, comfortable in operation
The cab and hood using noise reduction processing, reducing 6db.Full cover exquisite interiors, luxury adjustable suspension seat, floor board good sealing performance.Equipped with radio and good speaker.
Convenient to maintain
Engine hood opened upward, integrated fuse box, ball valve on air reservoir for inflating tyresPressure testing points leading out to one place.
Information comes from XCMG advertisement on internet
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Information comes from XCMG advertisement on internet
space.
LW500F
Excellent performance
Large strength: the strong digging force of 15.8 ton and strong traction of 15.6 ton ensure itLW500F is XCMG popular wheel loader of high efficiency with more than 10 years’ experience. The
performance, efficiency, structural strength, service life, daily maintenance and operation condition are upgraded all round. With the two breakthroughs of driving medium and covering part, the machine is ahead of other product of the same kind essentially. The machine is especially adapted to the working conditions of aggregate, earthmoving, coal. The shoveling work efficiency ranks top in the dust.
Excellent performance
Large strength: the strong digging force of 15.8 ton and strong traction of 15.6 ton ensure that the machine adapts to the various tough condition.
Long dumping distance: super long dumping distance of 1274mm guarantees enough operation
Excellent wheelbase: proper wheelbase of 2900mm, outstanding site adaption and operation
reliability. Good ventilation: optimize the ventilation order of hydraulic oil and cooling water. The water cooling of the transmission oil settles issue of the high temperature which is common problem in the industry.
High efficiency
Quick action: the total time of three devices is only 9.9s, leading in the industry.Fast speed: the machine speed is 11.5 km/hour during the operation, featuring rapid shoveling.Flexible steering: small turning radius; load sensing steering, flexible and efficient.Sufficient power: dual-pump combination; the machine utilizes the power sufficiently, saves the
energy, and features high efficiency.
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Optimized cooling system
reduce engine speed, hydraulic and transmission system tem.
Information comes from XCMG advertisement on internet
Optimized cooling system
reduce engine speed, hydraulic and transmission system tem.
LW500FN
Higher reliability
rear frame adopt high strength steel plate, higher carrying ability.bucket adopt high strength steel plateservice life can be extended to double time.equipped with connector that can prevent water and dustequipped with good material sealing, can work at low tep. and high pressureprevent- respirator is used to improve cleanliness of whole system, extend parts service life by 10%.
More suitable for work
larger forceoptimized hydraulic system, higher driving force, more suitable for work.short wheelbase, turning radius is small, suitable for site, more stable.optimized transmission system, higher traveling speedworking efficiency are improved by 15%
More energy saving
energy-saving low speed engine,XCMG patent torque converter, special gearboxenergy-saving .
hydraulic system pipes layout are optimized.Dual-pump flowing together, power is utilized efficiently, energy saving.
More comfortable
new cab, large spacewide visual field.new digital instrument panel, can be adjusted front and rearcomfortable.cab and engine hood are design to decrease noise by 6dB.luxury trimgood sealing, multi-function media player.
More convenient to maintain
adopt new structure frame engine hood, can be opened from top, large space to repair.rotating fuel tank can be opened to repair torque converter and gearbox.centralized pressure testeasy to test pressure.new fuse box, centralized control, easy to repair.
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RELIABILITY IN ACTION
Information comes from XCMG advertisement on internet
new prevent
-
respirator is used to improve cleanliness of whole system, extend parts
LW500D
Adopts double rock armshorizontal type boom cylinderhigh Spading forcewide
visual field
low speed engine 、XCMG patent transmission systemdual pump flow tegother
reasonable matchhigh efficiency energy saving
structure component is light ensuring energy-savingshort-wheelbasesmall steering
radiusflexible to operate
service life ;
new dessert filter, better performance, protect engine well, can work in dust conditions
working device can fall to level , higher efficiency, low labour intensity
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RELIABILITY IN ACTION
Information comes from XCMG advertisement on internet
More comfortable
ZL50GN
Strong structure
3.3m super length wheelbase,17.5t operating weight, super performance.16.5t driving force, can work in difference working conditions.
Higher reliability
bucket adopt high strength steel plateservice life is longer than before.
pins lubrication is optimized, no hole on pin, service life can be extended to double
time.
new structure steel pipe and new manufacturing method to extend service life.
new material prevent- respirator is used to improve cleanliness of whole system,
extend parts service life .
new dessert filter, better performance, protect engine well, can work in dust conditions.
adopt single handle pilot control hydraulic system, it is light to operate.
new cab, good sealing, large spacewide visual field, cooling system is good.new digital instrument panel, can be adjusted front and rearcomfortable.
working device can be put level automatically, higher efficiency.
cab and engine hood are design to decrease noise by 6dB.
new luxury trim, good sealing, also frame to put tools.
More convenient to maintain
new structure frame engine hood, can be opened from top, large space to repair.
test port of systems are extended by pipes, convenient to test system pressure.there is ball valve on air storage tank, convenient to inflat tire and clean when work .new fuse box, centralized control, easy to repair.
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Engine Contrast
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Weichai Deutz-- Features
Low noise ,low fuel consumption , high durability , rare malfunction:
Modular design, compact structure, high commonality , easy to maintainLow exhaust emission pollution meeting the stringent emission regulations of Europe/North AmericaPrecisely manufacture with reliable material ,main parts perform reliablePerformance is stable and reliable, trouble-free intervals is up to 6500 hoursExcellent durability, overhaul period is up to 20000 hoursMonomer type cylinder head with small size , good caft , strong interchangeabilityEach system configuration and parts designed with enough security and reliability coefficientCommonality , standardization and serial parts make it easy to batch and the cost is low
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DDE-- Features
technique; lifespan of engine can achieve 800000 kilometers.
Meticulous application and most oil-saving place of engine always meets common working condition of
complete vehicle
Strengthen and injecting pressure of unit pump structure is twice as high as mechanical pump; power
take-off is efficient and fuel economy is better
Modular design, less complete vehicle parts, CAN line timely control of engine status and higher reliabilityApply international advanced 7 –level design and manufacturing precision, inbuilt unit pump structure,
single row gear train, crankcase high-mounted forced ring-cooling technique and echelon pre-heating
Unit pump is put inside the crankcase so that crankcase strengthen is high, not easy to break, unit pump
is not easy to be damaged and high pressure oil pipe doesn’t break
Many severe environment such as high-temperature, cold, highland, high-humidity and dusty wind are
considered at the beginning of design and it can easily work under severe working condition.
Unique unit pump oil supply system and has few requirements for fuel quality so that it can guarantee
reliability while adapting different oil quality in different areas.
Low noise with 1decibel lower than same product and can achieve standard without any supplementary
methods.
Provide international standard service based on DEUTZ and Volvo global service platformApply one pump per cylinder structure so that unit pump can be changed independently when there is
failure. Low maintenance cost and damage of one unit pump will not affect working in short time.
All maintaining points are on one side leading to short –time maintenance and low maintenance cost
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RELIABILITY IN ACTION
Information comes from XCMG advertisement on internet
Cummins- serial B Features
Originate from the United States excellent advanced design and manufacturing which makes it s
fuel consumption have 20% lower than other congeneric Product
Its low idling makes the engine much perfect with the excellent power due to the special
design of the wastegate.
Excellent reliability the integrated design of the cylinder block and cylinder head make sure
that no oil and water leak, the amount o f the parts is 40% less than other congeneric Product
Platform and the cylinder liner of honing design In perfect geometric structure effectively prevent
the oil leakage
Meet the emission regulations EURO Comprehensive maintenance cost is more than other congeneric Product.starting motor and accumulator needs to maintain more frequently than another engine
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Details Contrast
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LG958L
LW500K / LW500KL
LG958L add one connecting plate on the edge of bucket, stronger and contributed to loading more materials.
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LG958L LW500K / LW500KL
LG958L Optimize on region of stress concentration to improve bearing capacity of boom.
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LW500K / LW500KL
LG958L
The engine hood of LG958L have a big opening angle, and the back also can be opened, furthermore LG958L have damping material.
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LW500K / LW500KL
LG958L
LG958L apply stepping instrument panel, clear and accurate. The products XCMG apply pointer instrument panel, and rocker switch are arranged under the steering wheel, which is not convenient to operate.
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LG958L
LW500K / LW500KL
LG958L have the function of auto lay down and lifting limit, but LW500K and LW500KL don’t have.
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LG958L
LW500K / LW500KL
LG958L not only have headlamp on the back of engine hood but also have rotation caution light on the top of cab, which have good lighting effect and high security.
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LG958L LW500KL
Air condition compressor of LW500KL is placed on the top of engine, pipelines are messy and it’s not easy to add refrigerating fluid.
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LW500KL
The booster pump is placed on the side of engine, which is not safe. That of LG958L is placed under the ladder, which is more safe and easy to add brake fluid.
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LG958L
LG958L adopts load sensing full hydraulic steering system. Hinge point is at center of two wheelsdistance between up and low hinge points is increased, adopts tapered roller bearing(TRB),better sealing more stable.
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LW500KN
LW500KN adopts double pumps flow together steering system, hinge point is at front, and it is not as stable as LG958L.
RELIABILITY IN ACTION
LG958L
LW500KN
LG958L adopts pilot control and equipped with 3-joint valve, easy and light to operate.
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LW500KN is mechanical operation without the third joint. Easy to fatigue.
RELIABILITY IN ACTION
LG958L
LW500KN
LG958L With functions of bucket automatic flat and lifting arm position limit easy and simple to handle.
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LW500KN has no automatic flat and lifting limit function ,it is not convenient to operate, low labor efficiency.
RELIABILITY IN ACTION
LG958L
LW500KN
LG958L equipped with GRAMMER seat can be adjusted at 6 directions with vibration dampingwith seat belt improve comfort and safety greatly.
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LW500KN seats is not as good as GRAMMER, vibration damping is not good.
RELIABILITY IN ACTION
LW500KN / FNLG958L
LG958L adopting digital stepping instrument panel, HMI is very good, faults rate is low and it is reliable and easy to read.
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LW500KN / FN The instrument panel is not as clear as LG958L, and the rocker arm switch is under the steering wheel, not convenient to operate the switch.
RELIABILITY IN ACTION
LG958L
LW500KN / LW500FN
LG958L engine hood can be opened very
large from side , and there is sponge to damping noise inside the door. It is convenient to repair and maintain with low noise.
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LW500KN / FN side door can be
opened very small, and there is no sponge to damping noise.
RELIABILITY IN ACTION
LG958L
LW500F
LW958L engine hood can be opened larger than LW500F and there is a pair of working lights on engine hood.
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LG958L
LW500KN / LW500FN
LG958L equipped with ZF gearbox with
4 forward gears and 3 reverse gears, and there is KD function ensuring smooth gear shift.
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LW500KN and LW500FN are planetary transmission, Two forward gears and one reverse gear.
RELIABILITY IN ACTION
Inside loop
Outside loop
LG958L
Equipped with air conditioning and warming machine, very comfortable while working in the cab, no fear cold and hot.
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LW500FN
Simple inside the cab, no air conditioning, not convenient and not comfortable while working in hot environment.
RELIABILITY IN ACTION
LG958L
The fuel tank of LG958L is under the rear frame behind, used as one part of the balance weight, which reduced the machine weight. Fuel scale has been changed to round one ,embedded inside ,prevent from bumping, low failure rate.
LW500 FN
The fuel tank and hydraulic tank of LW500 FN are beside the machine, causing big machine weight
Fuel and hydraulic oil is at outside of the tank,
which is easily be bumped and easily leak.
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LW500FN extends the pressure test port that convenient to test pressure at one point. But LG958L doesn’t have this.
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LG958L
LW500FN
LG958L has two more work lights than LW500FN at rear of cab, and lights on engine hood is larger than that of LW500FN.
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LG958L
LW500FN
LG958L parking brake adopts ele­hydraulic control , reliable and convenient.
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LW500 parking brake adopts mechanical operating, it is not convenient.
RELIABILITY IN ACTION
LG958L
LW500D
LG958L adopts single rock armLW500D adopts double rock arm, horizontal type boom cylinder.
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LG958Ladopts load sensing full hydraulic steering system. Hinge point is at center of two wheelsdistance between up and low hinge point is increased, adopts tapered roller bearing(TRB),better sealing more stable.
ZL50GN adopts Flow amplification steering system, low resistance, easy to operate.
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LG958L ZL50GN
Engine and cab are connected to frame by vibration absorber which reduce vibration and noise.
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Engine are connected to frame by dual-direction vibration absorber rubberreduce noise and fatigue.
RELIABILITY IN ACTION
内循 环
外循环
LG958L
ZL50GN
Both of them are pilot controlequipped with cooling and heating A/Cbut LG958L A/C has inner and outside air loop, and the filter element can be replaced easily.
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LG958L ZL50GN
LG958L equipped with GRAMMER seat can be adjusted at 6 directions with vibration dampingseat beltimprove comfort and safety greatly.
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ZL50GN seat without head cushionit is not as comfort as LG958L.
RELIABILITY IN ACTION
LG958L ZL50GN
Both of them has the function that make bucket level automatically, but LG958L also can limit the arm to lift too high.
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LG958L engine hood can be opened from sideopen size is larger than LW500;there are sound-absorbing sponge inside hood, convenient to repair and maintain, low noise.
ZL50GN engine hood can be rotate open as figure show, open size is larger but without sound-absorbing sponge
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LG958L ZL50GN
LG958L has two more working lights than ZL50GN on rear part of hood, it will be more bright when working at night.
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ZL50GN fuel tank and hydraulic oil
LG958L fuel tank is at bottom of tail part of
vehicle, which work as balance weight, reducing operating weight. Fuel leveler is circle and can avoid be broken, low fault rate.
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tank are arranged at two side of vehicle. Fuel leveler and recharge port are also at two side, convenient to recharge fuel and oil, also easy to be broken.
RELIABILITY IN ACTION
LG958L ZL50GN
Both of them are centering layout, articulated center is as far as front and rear wheel. Max. steering angle: LG958L: 38°
ZL50GN: 35°
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