Xantrex Technology XS400 User Manual

XS400 Sine Wave Inverter
Owner’s Guide
XS400 Sine Wave Inverter
Owner’s Guide
About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cel ls, microturbin es , and backup power applications in both grid-connected and stand-alone syst ems. Xantrex products inc lude inverters, battery chargers, programmable power supplies, and variabl e s peed drives that conve rt, supply, control, clean, and distribut e electri cal power.
Trademarks
XS400 Sine Wave Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International.
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identi fication purposes onl y.
Notice of Copyright
XS400 Sine Wave Inverter Owner’s Guide © October 2003 Xantrex International. All rights reserved.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”) (a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMAT ION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION. (b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
October 2003 Revision B
Part Number
975-0054-01-01
Contact Inform at ion
Telephone: 1-800-670-0707 (toll free in North America)
1-604-422-2777 (direct) Fax: 1-604-420-2145 Email: CustomerService@xantrex.com Web: www.xantrex.com
About This G uide
Purpose
The XS400 Sine Wave Inverter Owner’s Guide contains information for installing, operating, and troubleshooting the XS400 Sine Wa ve Inverter (XS400) and the S400 Remote Switch.
Scope
This Guide provides safety guide lines, installation, operation, troubleshooti ng, a nd warranty information for the XS400 and S400 Remote Switch.
Basic information on battery types and sizes is provided in Appendix B, “Battery Types and Sizes”. For comprehensive information about your battery, refer to the battery manufacturer’s guide.
Service information is not inc luded as the unit does not contain user ­serviceable parts.
Audience
This Guide is intended for anyone who needs to install and operate the XS400 Sine Wave Inverter and S400 Remote Switch. Installer s should be certified technicians or electricians.
Organization
The Owner’s Guide is or ganized into four chapters and two appendixes. Chapter 1, “Introduction”, outlines the main performance and safety
features of the XS400. Reading this chapter will give you a clear understanding of the inverter’s capabilities.
Chapter 2, “Installation”, provides detailed information for install ing the XS400 and the S400 Remote Switch.
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About This Guide
Chapter 3, “Operation”, provides information about operating the XS400 and S400 Remote Switch. Details are provide d on how to read the front panel indicators to monit or the XS400.
Chapter 4, “Troubleshooting”, explains how to identify and solve problems that can occur with the XS400 and S400 Remote Switch.
Appendix A, “Specifications”, provides the electrical and physical specifications of the XS400.
Appendix B, “Battery Types and Sizes”, provides information that will help you to select, connect, and maint ain batteries that are most appropriate for your application.
“Warranty and Product Information”, contains the product warranty, explains how to ret urn a product f or se rvice, and describe s how to prepa re for a call to Xantrex Customer Service.
Conv en t io n s Used
The following conventions are used in this guide.
WARNING
W arnings identify condit ions that could result in personal injury or loss of life.
CAUTION
Cautions identify conditio ns or practi ces that could resul t in damage to the XS400 Sine Wave Inverter or to other equipment.
Note: Notes describe addit ional information which may add to
your understanding of how to use the XS400.
Important:
item that you must pay attention to.
These notes describe an important action item or an
iv 975-0054-01-01
Acronyms and Terminology
AC Alternating current DC Direct current CSA Canadian Standards Asso ciation FCC Federal Communications Commission GFCI Ground fault circuit interrupter UL Underwriters Laboratories Inc. Hardwiring to make a permanent electrical connection Shore power refers to the AC input power from a utility grid,
generator, or other external AC source.
Relat ed Inf o rmation
You can find more information about Xantrex Technology Inc. as well as its products and servic es at www.xantrex.com
About This Guide
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vi
Important Safety Instructions
WARNING
This Owner’s Guide contain s important safety and operating instructions.
Before using your XS400 Sine Wave Inverter, be sure to read, understand, and sa ve these safety instructions.
WARNING: Restrictions on Use
The XS400 Sine W ave Inverter shall not be used in connection with life support systems or other medical eq uipment or devices.
WARNING: Shock hazard
The XS400 has On/St andby mode only. It does not have an Off mode, that is, DC power is permanently connected to the unit.
General Precautions
1. Before installing and using the inverter, read all appropriate sections of this guide and any cautionary marking s on the inverter and the batteries.
2. Do not operate the inverter if it has received a sharp blow, been dropped, or oth erwise da maged. If the unit is da maged, see “Warranty and Product Information” on page WA–1.
3. Do not dismantle the inverter ; it contains no user serviceable parts. Attempting to s ervice the uni t yourself coul d cause e lectr ical shock or fire. Internal capacitors remain charged after all power is disconnected. See “Warranty” on page W A– 1 for instructions on obtaining servic e.
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Important Safety Instructions
4. T o reduce the risk of electric al shock, disconnect both AC and DC power from the inverter before working on any circuits connected to
the inverter. Turning the On/Standby swit ch to Standby ( ) will not reduce this risk.
5. Protect the inverte r from rain, snow, spray, and water.
6. T o reduc e the risk of overheating, keep the ven tilati on openings c lear , and do not install the inverter in a compartment with limited airflow.
Precautions When Working With Batteries
WARNIN G: Explosion and Fire Hazard
1. To reduce the risk of battery explosion, follow all instructions published by the battery manuf actur er and the manufacturer of the equipment in which the battery is installed.
2. Make sure the area around the battery is well ventilated.
3. Never smoke or allow a spark or flame near the engine or batteries.
4. Use caution to r educe the risk of drop ping a metal tool on the bat tery. It could spark or short circuit the bat tery or other electrical parts and could cause an explosion.
Explosiv e Gas Precautio ns
1. Batteries generate expl osive gases during normal operation. Be sure you follow all relevant ins tructions exactly before installing or using your inverter.
2. This equipment contains components which tend to produce arcs or sparks. To prevent fire or explosion, do not install the inverter in compartments containing batteries or flammable materials or in locations that requi re ig nition-p rotected e quip ment. This i nclude s any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections between components of the fuel system.
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FCC Information to the User
This Class B device complies with Part 15 of the FCC Rules and all requirements of the Canadian Interference-Causing Equipm ent Regulations. Operation is subj ect to the following two conditio ns: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interf erence that may cause undesired operati on.
Important Safety Instructions
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x
Contents
Important Safety Instructions
General Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii Precautions When Working With Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii Explosive Gas Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii FCC Information to the User - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ix
1
Introduction
How XS400 Works - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2 Premium Power and Ease of Use- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2 Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3 XS400 Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–4
Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–4 Back Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–5
S400 Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–6
Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–6 Back Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–6
2
Installation
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2 Preparing for Installa tion - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3
Installation Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3 Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4 Installation Tools a nd Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4
Installing the XS400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6 Step 1: Designing Your Install ation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6 Step 2: Mounting Your Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–10 Step 3: Connecting the Chassis Ground - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–11 Step 4: Installing the S400 Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12 Step 5: Getting Ready to Connect the DC Cables - - - - - - - - - - - - - - - - - - - - - - - -2–14 Step 6: Routing the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–15 Step 7: Connecting the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–16 Step 8: Connecting Your Appliances to the GFCI Outlets - - - - - - - - - - - - - - - - - -2–18 Step 9: Hardwiring the AC Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–19 Step 10: Performing Checks Prior to Initial Start-up - - - - - - - - - - - - - - - - - - - - - -2–22 Step 11: Connecting the AC Input Cord - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–22 Step 12: Testing Your Install ation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–23
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Contents
3
Operation
Front Panel Features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Operating the XS400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Turning the XS400 to On or to Standby - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Turning the XS400 to Standby When Not in Use - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Using the S400 Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Operating in Invert Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Recharging Your Batteri es When Low Battery Light Illuminates - - - - - - - - - - - - - - 3–6 Recovering from Low Battery Voltage Shutdown - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Restarting or Operati ng Multiple Appliances - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Operating in Shore Power Mode- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7 Monitoring the Indicat or Lights - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Resetting After a Fault or Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
4
Troubleshooting
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
A
Specifications
Electrical Specifications of XS400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–2 Physical Specific ations of XS400 with Projections - - - - - - - - - - - - - - - - - - - - - - - - - -A–2 Regulatory Approvals- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3 Transfer Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3 Fan Cooling System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3 Physical Specific ations of S400 Remote Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3
B
Battery Types and Size s
Battery Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2
Automotive Starting Batte ries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–2
Deep-Cycle Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2 Battery Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–3 Estimating Battery Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–4
Battery Sizing Example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4
Battery Sizing Worksheet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–5 Using Multiple Batteri es - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–6
Two Batteries Connected In Parallel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6
Two Separate Battery Banks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6 Battery Tips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–7
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Contents
Warranty and Product Information
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–1 Return Material Authoriz ation Policy- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–3 Out of Warranty Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–4 Information About Your System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–4
Index
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -IX–1
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–1
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xiv
1

Introduction

Congratulations on your purchase of the Xantrex XS400 Sine Wave Inverter!
The XS400 has been designed to give you premium power, ease of use, and outstanding reliability . The XS400 is bundled with the convenient S400 Remote Switch.
Please read this chapter to familiarize yourself with the main performance and protection features of the XS400.
T o ensure quality customer service for your inverter, be sure to keep your proof of purchase. Also, take a few minutes at this time to complete the form, “Information About Your System” on page WA–4.
Introduction

How XS400 Works

XS400 is a sine wave in verter whi ch convert s 12 volt s d irect- curre nt ( DC) power from your b attery t o 120 v olts al ternati ng curre nt (AC) power. This AC power is the same as the electricity you get from you r utility. In terms of output, XS400 provides 400 watts of sine wave power for operating your appliances.

Premium Power and Ease of Use

XS400 provides premi um power for your entert ainment system and other home electronics. The inverter’s sine wave output provides clean power for your TV, VCR, DVD, satellite receiver, ste reo, lights, fans, and computers.
Superior features a nd rugged durability have been combined with ease of use:
400 watt inverter with 800 watt surge provides suffici ent power for two entertainment systems
Filtered sine wave output will not c ause distortion on sensitive entertainment ele ctronics
Built-in transfer switch automatically transfers between inverter power and incoming AC power
DSP control technology star ts complex loads with ease
Two GFCI outlets a nd hardwire AC connections
Easy-to-read indi cator lights on the front panel
S400 Remote Switch provides On/Standby control fr om a convenient location
Automatic cooling fan
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Comprehensive Protection

XS400 is designed to meet UL 458 and CSA C22.2 No. 107.1 safety standards and it is compliant with FCC Class B.
XS400 comes equipped with numerous protec tion features to guarantee you safe and worry-free operation.
Protection feature This protection feature…
Comprehensive Protection
Low voltage i ndication and shutdown
High voltage shutd own Protects the XS400 by di sabling the AC output when the input
Over-temperature shutdown
Overload protection Disables the AC output of the XS400 if the appliance connected to
Supp l emental cir cu it protection
Protects the battery from becoming complet ely discharged. The Low Battery light indicates that input voltage is low (10.7 volts). If the input voltage drops below 10.3 volts, the XS400 shuts down automatically an d the Inverter ON light turns off. The XS400 recovers automatically when the input voltage comes up to about
12.6 volts.
voltage rises to 15.3 volts or more. The AC output is enabled when the input voltage drops to 14.5 volts.
Disables the AC out put of the XS400 whe n the int ernal te mpera tur e rises to unaccepta ble levels due to higher ambient temperature or overloading. The XS400 recovers automatically when it cools down.
the inverter exceeds the 400 watt rating of the inverter. The XS400 will have to be reset . (See “Res etti ng After a Faul t or Shut down” on page 3–9.)
Trips and disables the AC output when a current in excess of 7.5 amps is drawn from the XS400. The supplement al circuit protector can be reset to enable the unit to operate again after clearing the overload condit ion. (See “If there is a short circuit, the Supplementa l Circuit Protecti on button trips.” on page 3–9.)
Short circuit protection Disables the AC out put of the XS400 when a short cir cuit is app lied
on the AC output. Once the short circuit is cleared, the XS400 will have to be reset. (See “Resetting After a Fault or Shutdown” on page 3–9.)
Ground fault circuit interrupter (GFCI)
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Trips and disables the output of the XS400 when a ground fault current is dete cted. The outp ut can be enable d again by reset ting th e GFCI, once the ground fault is cleared. (See “Ground Fault” on page 3–9.)
Introduction

XS400 Features

Front Panel

7
8
Figure 1-1
\
6
4
5
Front Panel of the XS400
Table 1-1
Feature Description
1 2 AC Input light illuminates when you are connect ed to shore power .
3 Inverter ON light illumi nates onl y when th e XS400 is operat ing in
4 Low Battery light illuminates when your battery voltage is lower
5 Fault light illuminates for fault conditions such as over
6 Supplemental Circuit Protection button trips if there is an over-
7 GFCI outlets for connecting your appliances. 8 Ventilation openings provide air circulation for peak performance.
On/Standby Switch turns the inverter to On ( )
(Shore power refers to the AC input power from a utility grid, generator or external AC source.)
inverter mode.
than 10.7 volts.
temperature, out put overload, or battery over voltage.
current (over 7.5 amps) or a short circuit.
2
1
3
Front Panel Features
or to S tandby ().
1–4 975-0054-01-01

Back Panel

XS400 Features
9
Figure 1-2
12
8
Back Panel of the XS400
Table 1-2
Feature Description
1 DC terminal , negative 2 DC termi nal, positive 3 AC input cord for shore power 4 Wiring box access panel (For a view with the panel removed, see
5 Knockout for AC output hardwiring 6 Chassis ground lug 7 Remote switc h jack 8 Mounting flang es 9 Ventilation openings provide air circulation.
3
7
Back Panel Features
“Completing the Hardwiring” on page 2–21.)
6
4
5
8
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Introduction

S400 Remote Switch

Front Panel

Inverter ON

Back Panel

Figure 1-3
The On/Standby switch provides remote control when the XS400 is operating in invert mode.
Figure 1-4
The telephone cable connects to the remote switch jack in the back.
S400 Remote Switch
Connecting Cable to the S400 Remote Switch
1–6 975-0054-01-01
2

Installation

Chapter 2, “Installation”, provides detailed information for installing the XS400 and the S400 Remote Switch. This chapter provides:
a system diagram
safety instructions and installation codes that must be observed during installation
a list of installation tools and materials
detailed installation procedures
chassis ground and DC cabling information
procedures for hardwiring the AC output
an illustration of inverter dimensions
CAUTION
Be sure to read all instructions befor e installing and operating the XS400.
Installation

Introduction

The system diagra m shown in Figure 2-1 is the basic installat ion. Review this diagram carefully be f ore installing the XS400.
INVERTER
GFCI OUTLET
GFCI OUTLET
AC HARDWIRING
TELEVISION
COMPUTER
AC PLUG
Inverter ON
AC OUTLETS
S400 REMOTE
SWITCH
MAIN
AC PANEL
ADDITIONAL
LOADS
AC IN (SHORE POWER)
DC FUSE AND DISCONNECT
OR
DC CIRCUIT BREAKER
XS400 Configuration
BATTERY (S)
Figure 2-1
2–2 975-0054-01-01
System Diagram

Preparing for Installation

Read this entire installation chapter so you can plan the installation from beginning to end. Prior to beginning your installation, review the “Important Safety Ins tructions” on page vii.
WARNING: Electrical shoc k and fire hazards
Xantrex recommends all wiring be done by qualif ied personne l. Disconnect all AC and DC power sources to prevent accidental shock. Disable and secure all AC and DC disconnect devic es and automatic generator starting devices.
It is the installer’ s responsibility to ensure complia nce with all applicable installation codes a nd regulations.
WARNING: Fire hazard
T o meet regulatory requirements , the XS400 must be mounted on a flat horizontal surface with the front panel in the upright position.
Preparing for Installation

Installation Code s

It is the installer’s responsibility to determine which codes apply and to ensure that all applicable installation requirements are met.
Applicable insta llation codes vary depending on the specific location and application of the installation. Some examples are:
The U.S. National Electri cal Code (NEC)
The Canadian Electrical Code (CEC)
Canadian Sta ndards As soci ation (CSA), a nd RV Indust ry Associati on (RVIA) requirements for installation in RVs.
WARNING: Restrictions on Use
The XS400 Sine W ave Inverter shall not be used in connection with life support systems or other medical equipment or devices.
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Installation

Materials List

Your XS400 Sine Wave Inverter package includes:
One XS400 Sine W ave Inverter
One S400 Remote Switch
25 ft. (7.5 m) telephone cable
XS400 Sine Wave Inverte r Owner’s Guide After you unpack your XS400, be sure to record the product information
in the form “Information About Your System” on page WA–4. If any of these materials are missing or unsatisfactory, please contact
Customer Service.
Telephone 1-800-670-0707 (tol l free in North America)
1-604-422-2777 (direct) Fax 1-604-420-2145 Email CustomerS ervice@xantrex.com Web www.xantrex.com

Installation Tools and Materials

Tools
You will need the following tools and materials to instal l the XS400 and the S400 Remote Switch:
To install the XS400, you need:
Phillips screwdriver : #2Slot screwdrivers: 1/8 inch and 1/4 inchWrench for DC terminals: 10 mm or adjustableWire stripper
T o install the S400 Remote Switch, you ne ed:
Power drill with 1/8-inch bitJigsaw (optional)Feed wire (optional)
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Materials for XS400 and S400 Remote Switch
T o install the XS400 and S400 Remote Switch, you require:
DC cables (See Table 2-1 on page 2–9.) Appropriately sized connectors. Two DC connectors suitable for ¼
inch (6 mm) that go on the DC input cable te rminals. The other cable connectors will depend on your installation.
Crimping tool for fastening lugs and terminals on DC cables (You
may find it more conve nient to have the cri mp connect ors attache d by the company that sells you the cable.)
DC fuse and Disconnect or DC circuit breaker (See page 2–9.)Four #10 hardware fasteners to mount the XS400Four #6 self-tapping screws to mount the S400 Remote Swit ch
Materials for AC output hardwiring
Cable requirements:
within the range of No. 14 to No. 18 AWG (minimum size)
3 conductors
solid or stranded
Preparing for Installation
1/2 inch cable clamp
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