Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from
50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cel ls, microturbin es , and backup
power applications in both grid-connected and stand-alone syst ems. Xantrex products inc lude inverters, battery
chargers, programmable power supplies, and variabl e s peed drives that conve rt, supply, control, clean, and distribut e
electri cal power.
Trademarks
XS400 Sine Wave Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex
International.
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used
herein for identi fication purposes onl y.
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMAT ION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH
INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
October 2003 Revision B
Part Number
975-0054-01-01
Contact Inform at ion
Telephone: 1-800-670-0707 (toll free in North America)
The XS400 Sine Wave Inverter Owner’s Guide contains information for
installing, operating, and troubleshooting the XS400 Sine Wa ve Inverter
(XS400) and the S400 Remote Switch.
Scope
This Guide provides safety guide lines, installation, operation,
troubleshooti ng, a nd warranty information for the XS400 and S400
Remote Switch.
Basic information on battery types and sizes is provided in Appendix B,
“Battery Types and Sizes”. For comprehensive information about your
battery, refer to the battery manufacturer’s guide.
Service information is not inc luded as the unit does not contain user serviceable parts.
Audience
This Guide is intended for anyone who needs to install and operate the
XS400 Sine Wave Inverter and S400 Remote Switch. Installer s should be
certified technicians or electricians.
Organization
The Owner’s Guide is or ganized into four chapters and two appendixes.
Chapter 1, “Introduction”, outlines the main performance and safety
features of the XS400. Reading this chapter will give you a clear
understanding of the inverter’s capabilities.
Chapter 2, “Installation”, provides detailed information for install ing the
XS400 and the S400 Remote Switch.
975-0054-01-01iii
About This Guide
Chapter 3, “Operation”, provides information about operating the XS400
and S400 Remote Switch. Details are provide d on how to read the front
panel indicators to monit or the XS400.
Chapter 4, “Troubleshooting”, explains how to identify and solve
problems that can occur with the XS400 and S400 Remote Switch.
Appendix A, “Specifications”, provides the electrical and physical
specifications of the XS400.
Appendix B, “Battery Types and Sizes”, provides information that will
help you to select, connect, and maint ain batteries that are most
appropriate for your application.
“Warranty and Product Information”, contains the product warranty,
explains how to ret urn a product f or se rvice, and describe s how to prepa re
for a call to Xantrex Customer Service.
Conv en t io n s Used
The following conventions are used in this guide.
WARNING
W arnings identify condit ions that could result in personal
injury or loss of life.
CAUTION
Cautions identify conditio ns or practi ces that could resul t in
damage to the XS400 Sine Wave Inverter or to other
equipment.
Note: Notes describe addit ional information which may add to
your understanding of how to use the XS400.
Important:
item that you must pay attention to.
These notes describe an important action item or an
iv975-0054-01-01
Acronyms and Terminology
ACAlternating current
DCDirect current
CSACanadian Standards Asso ciation
FCCFederal Communications Commission
GFCIGround fault circuit interrupter
ULUnderwriters Laboratories Inc.
Hardwiringto make a permanent electrical connection
Shore powerrefers to the AC input power from a utility grid,
generator, or other external AC source.
Relat ed Inf o rmation
You can find more information about Xantrex Technology Inc. as well as
its products and servic es at www.xantrex.com
About This Guide
975-0054-01-01v
vi
Important Safety Instructions
WARNING
This Owner’s Guide contain s important safety and operating
instructions.
Before using your XS400 Sine Wave Inverter, be sure to read,
understand, and sa ve these safety instructions.
WARNING: Restrictions on Use
The XS400 Sine W ave Inverter shall not be used in connection
with life support systems or other medical eq uipment or
devices.
WARNING: Shock hazard
The XS400 has On/St andby mode only. It does not have an Off
mode, that is, DC power is permanently connected to the unit.
General Precautions
1. Before installing and using the inverter, read all appropriate sections
of this guide and any cautionary marking s on the inverter and the
batteries.
2. Do not operate the inverter if it has received a sharp blow, been
dropped, or oth erwise da maged. If the unit is da maged, see “Warranty
and Product Information” on page WA–1.
3. Do not dismantle the inverter ; it contains no user serviceable parts.
Attempting to s ervice the uni t yourself coul d cause e lectr ical shock or
fire. Internal capacitors remain charged after all power is disconnected. See “Warranty” on page W A– 1for instructions on
obtaining servic e.
975-0054-01-01vii
Important Safety Instructions
4. T o reduce the risk of electric al shock, disconnect both AC and DC
power from the inverter before working on any circuits connected to
the inverter. Turning the On/Standby swit ch to Standby ( ) will not
reduce this risk.
5. Protect the inverte r from rain, snow, spray, and water.
6. T o reduc e the risk of overheating, keep the ven tilati on openings c lear ,
and do not install the inverter in a compartment with limited airflow.
Precautions When Working With Batteries
WARNIN G: Explosion and Fire Hazard
1. To reduce the risk of battery explosion, follow all instructions
published by the battery manuf actur er and the manufacturer of the
equipment in which the battery is installed.
2. Make sure the area around the battery is well ventilated.
3. Never smoke or allow a spark or flame near the engine or batteries.
4. Use caution to r educe the risk of drop ping a metal tool on the bat tery.
It could spark or short circuit the bat tery or other electrical parts and
could cause an explosion.
Explosiv e Gas Precautio ns
1. Batteries generate expl osive gases during normal operation. Be sure
you follow all relevant ins tructions exactly before installing or using
your inverter.
2. This equipment contains components which tend to produce arcs or
sparks. To prevent fire or explosion, do not install the inverter in
compartments containing batteries or flammable materials or in
locations that requi re ig nition-p rotected e quip ment. This i nclude s any
space containing gasoline-powered machinery, fuel tanks, as well as
joints, fittings, or other connections between components of the fuel
system.
viii975-0054-01-01
FCC Information to the User
This Class B device complies with Part 15 of the FCC Rules and all
requirements of the Canadian Interference-Causing Equipm ent
Regulations. Operation is subj ect to the following two conditio ns: (1) this
device may not cause harmful interference, and (2) this device must
accept any interference received, including interf erence that may cause
undesired operati on.
Congratulations on your purchase of the Xantrex XS400 Sine
Wave Inverter!
The XS400 has been designed to give you premium power,
ease of use, and outstanding reliability . The XS400 is bundled
with the convenient S400 Remote Switch.
Please read this chapter to familiarize yourself with the main
performance and protection features of the XS400.
T o ensure quality customer service for your inverter, be sure to
keep your proof of purchase. Also, take a few minutes at this
time to complete the form, “Information About Your System”
on page WA–4.
Introduction
How XS400 Works
XS400 is a sine wave in verter whi ch convert s 12 volt s d irect- curre nt ( DC)
power from your b attery t o 120 v olts al ternati ng curre nt (AC) power. This
AC power is the same as the electricity you get from you r utility. In terms
of output, XS400 provides 400 watts of sine wave power for operating
your appliances.
Premium Power and Ease of Use
XS400 provides premi um power for your entert ainment system and other
home electronics. The inverter’s sine wave output provides clean power
for your TV, VCR, DVD, satellite receiver, ste reo, lights, fans, and
computers.
Superior features a nd rugged durability have been combined with ease of
use:
•400 watt inverter with 800 watt surge provides suffici ent power for
two entertainment systems
•Filtered sine wave output will not c ause distortion on sensitive
entertainment ele ctronics
•Built-in transfer switch automatically transfers between inverter
power and incoming AC power
•DSP control technology star ts complex loads with ease
•Two GFCI outlets a nd hardwire AC connections
•Easy-to-read indi cator lights on the front panel
•S400 Remote Switch provides On/Standby control fr om a convenient
location
•Automatic cooling fan
1–2975-0054-01-01
Comprehensive Protection
XS400 is designed to meet UL 458 and CSA C22.2 No. 107.1 safety
standards and it is compliant with FCC Class B.
XS400 comes equipped with numerous protec tion features to guarantee
you safe and worry-free operation.
Protection featureThis protection feature…
Comprehensive Protection
Low voltage i ndication and
shutdown
High voltage shutd ownProtects the XS400 by di sabling the AC output when the input
Over-temperature
shutdown
Overload protectionDisables the AC output of the XS400 if the appliance connected to
Supp l emental cir cu it
protection
Protects the battery from becoming complet ely discharged. The
Low Battery light indicates that input voltage is low (10.7 volts). If
the input voltage drops below 10.3 volts, the XS400 shuts down
automatically an d the Inverter ON light turns off. The XS400
recovers automatically when the input voltage comes up to about
12.6 volts.
voltage rises to 15.3 volts or more. The AC output is enabled when
the input voltage drops to 14.5 volts.
Disables the AC out put of the XS400 whe n the int ernal te mpera tur e
rises to unaccepta ble levels due to higher ambient temperature or
overloading. The XS400 recovers automatically when it cools
down.
the inverter exceeds the 400 watt rating of the inverter. The XS400
will have to be reset . (See “Res etti ng After a Faul t or Shut down” on
page 3–9.)
Trips and disables the AC output when a current in excess of 7.5
amps is drawn from the XS400. The supplement al circuit protector
can be reset to enable the unit to operate again after clearing the
overload condit ion. (See “If there is a short circuit, the
Supplementa l Circuit Protecti on button trips.” on page 3–9.)
Short circuit protectionDisables the AC out put of the XS400 when a short cir cuit is app lied
on the AC output. Once the short circuit is cleared, the XS400 will
have to be reset. (See “Resetting After a Fault or Shutdown” on
page 3–9.)
Ground fault circuit
interrupter (GFCI)
975-0054-01-011–3
Trips and disables the output of the XS400 when a ground fault
current is dete cted. The outp ut can be enable d again by reset ting th e
GFCI, once the ground fault is cleared. (See “Ground Fault” on
page 3–9.)
Introduction
XS400 Features
Front Panel
7
8
Figure 1-1
\
6
4
5
Front Panel of the XS400
Table 1-1
Feature Description
1
2AC Input light illuminates when you are connect ed to shore power .
3Inverter ON light illumi nates onl y when th e XS400 is operat ing in
4Low Battery light illuminates when your battery voltage is lower
5Fault light illuminates for fault conditions such as over
6Supplemental Circuit Protection button trips if there is an over-
7GFCI outlets for connecting your appliances.
8Ventilation openings provide air circulation for peak performance.
On/Standby Switch turns the inverter to On ( )
(Shore power refers to the AC input power from a utility grid,
generator or external AC source.)
inverter mode.
than 10.7 volts.
temperature, out put overload, or battery over voltage.
current (over 7.5 amps) or a short circuit.
2
1
3
Front Panel Features
or to S tandby ().
1–4975-0054-01-01
Back Panel
XS400 Features
9
Figure 1-2
12
8
Back Panel of the XS400
Table 1-2
Feature Description
1DC terminal , negative
2DC termi nal, positive
3AC input cord for shore power
4Wiring box access panel (For a view with the panel removed, see
5Knockout for AC output hardwiring
6Chassis ground lug
7Remote switc h jack
8Mounting flang es
9Ventilation openings provide air circulation.
3
7
Back Panel Features
“Completing the Hardwiring” on page 2–21.)
6
4
5
8
975-0054-01-011–5
Introduction
S400 Remote Switch
Front Panel
Inverter ON
Back Panel
Figure 1-3
The On/Standby switch provides remote control when the XS400 is
operating in invert mode.
Figure 1-4
The telephone cable connects to the remote switch jack in the back.
S400 Remote Switch
Connecting Cable to the S400 Remote Switch
1–6975-0054-01-01
2
Installation
Chapter 2, “Installation”, provides detailed information for
installing the XS400 and the S400 Remote Switch. This
chapter provides:
•a system diagram
•safety instructions and installation codes that must be
observed during installation
•a list of installation tools and materials
•detailed installation procedures
•chassis ground and DC cabling information
•procedures for hardwiring the AC output
•an illustration of inverter dimensions
CAUTION
Be sure to read all instructions befor e installing and operating
the XS400.
Installation
Introduction
The system diagra m shown in Figure 2-1 is the basic installat ion. Review
this diagram carefully be f ore installing the XS400.
INVERTER
GFCI OUTLET
GFCI OUTLET
AC HARDWIRING
TELEVISION
COMPUTER
AC PLUG
Inverter ON
AC OUTLETS
S400 REMOTE
SWITCH
MAIN
AC PANEL
ADDITIONAL
LOADS
AC IN
(SHORE POWER)
DC FUSE AND DISCONNECT
OR
DC CIRCUIT BREAKER
XS400 Configuration
BATTERY (S)
Figure 2-1
2–2975-0054-01-01
System Diagram
Preparing for Installation
Read this entire installation chapter so you can plan the installation from
beginning to end. Prior to beginning your installation, review the
“Important Safety Ins tructions” on page vii.
WARNING: Electrical shoc k and fire hazards
Xantrex recommends all wiring be done by qualif ied personne l.
Disconnect all AC and DC power sources to prevent accidental
shock. Disable and secure all AC and DC disconnect devic es
and automatic generator starting devices.
It is the installer’ s responsibility to ensure complia nce with all
applicable installation codes a nd regulations.
WARNING: Fire hazard
T o meet regulatory requirements , the XS400 must be mounted
on a flat horizontal surface with the front panel in the upright
position.
Preparing for Installation
Installation Code s
It is the installer’s responsibility to determine which codes apply and to
ensure that all applicable installation requirements are met.
Applicable insta llation codes vary depending on the specific location and
application of the installation. Some examples are:
•The U.S. National Electri cal Code (NEC)
•The Canadian Electrical Code (CEC)
•Canadian Sta ndards As soci ation (CSA), a nd RV Indust ry Associati on
(RVIA) requirements for installation in RVs.
WARNING: Restrictions on Use
The XS400 Sine W ave Inverter shall not be used in
connection with life support systems or other medical
equipment or devices.
975-0054-01-012–3
Installation
Materials List
Your XS400 Sine Wave Inverter package includes:
•One XS400 Sine W ave Inverter
•One S400 Remote Switch
•25 ft. (7.5 m) telephone cable
•XS400 Sine Wave Inverte r Owner’s Guide
After you unpack your XS400, be sure to record the product information
in the form “Information About Your System” on page WA–4.
If any of these materials are missing or unsatisfactory, please contact
Customer Service.
Telephone1-800-670-0707 (tol l free in North America)
You will need the following tools and materials to instal l the XS400 and
the S400 Remote Switch:
To install the XS400, you need:
❐ Phillips screwdriver : #2
❐ Slot screwdrivers: 1/8 inch and 1/4 inch
❐ Wrench for DC terminals: 10 mm or adjustable
❐ Wire stripper
T o install the S400 Remote Switch, you ne ed:
❐ Power drill with 1/8-inch bit
❐ Jigsaw (optional)
❐ Feed wire (optional)
2–4975-0054-01-01
Materials for XS400 and S400 Remote Switch
T o install the XS400 and S400 Remote Switch, you require:
❐ DC cables (See Table 2-1 on page 2–9.)
❐ Appropriately sized connectors. Two DC connectors suitable for ¼
inch (6 mm) that go on the DC input cable te rminals. The other cable
connectors will depend on your installation.
❐ Crimping tool for fastening lugs and terminals on DC cables (You
may find it more conve nient to have the cri mp connect ors attache d by
the company that sells you the cable.)
❐ DC fuse and Disconnect or DC circuit breaker (See page 2–9.)
❐ Four #10 hardware fasteners to mount the XS400
❐ Four #6 self-tapping screws to mount the S400 Remote Swit ch
Materials for AC output hardwiring
❐ Cable requirements:
•within the range of No. 14 to No. 18 AWG (minimum size)
•3 conductors
•solid or stranded
Preparing for Installation
❐ 1/2 inch cable clamp
975-0054-01-012–5
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