Xantrex Technology XDI2048 User Manual

Xantrex Datacom Inverter

XDI2048 2kVA/1.5kW

Operating Manual

Xantrex Datacom Inverter

XDI2048 2kVA/1.5kW

Operating Manual

About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

Trademarks

Xantrex Datacom Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International.

Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”) (a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WI LL BE ENTIRELY AT THE USER’S RISK.

Date and Revision

December 2003 Revision C

Part Number

TM-DIOP-01XN-01

Contact Information

Telephone: 1 800 670 0707 (toll free North America)

Fax: 1 800 994 7828 (toll free North America)

Email: customerservice@xantrex.com Web: www.xantrex.com

1 360 925 5097 (direct)

1 360 925 5143 (direct)

About This Manual

Purpose

The purpose of this Operating Manual is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Xantrex Datacom Inverter.

Scope

The Manual provides safety guidelines, detailed planning and setup information, procedures for installing the inverter, as well as information about operating and troubleshooting the unit.

Audience

The Manual is intended for anyone who needs to install and operate the Xantrex Datacom Inverter. Installers should be certified technicians or electricians.

Organization

This Manual is organized into five chapters and an appendix: Chapter 1, “Introduction”, Chapter 1 contains an introduction to the XDI

Inverter and the Ethernet card. This chapter provides a list of the major features, protections and options included with both the XDI Inverter and the Ethernet card.

Chapter 2, “Rack Mount Frame Assembly and Installation”, Chapter 2 contains information and procedures to assemble and install the rack mount, and install the inverter.

TM-DIOP-01XN-01 iii

About This Manual

Chapter 3, “Inverter Module Installation and Operation”, Chapter 3 contains information and procedures for installing and using the XDI Inverter.

Chapter 4, “Remote Communication & Monitoring”, Chapter 4 contains information and procedures for using the Ethernet to provide remote communication and monitoring.

Chapter 5, “Troubleshooting”, Chapter 5 contains information and procedures for troubleshooting your XDI Inverter and Ethernet card.

Appendix A, “Specifications”, Appendix A supplies information about specifications for the XDI Inverter and the Ethernet.

Conventions Used

The following conventions are used in this guide.

WARNING

Warnings identify conditions that could result in personal injury or loss of life.

CAUTION

Cautions identify conditions or practices that could result in damage to the unit or other equipment.

Important:

but not as serious as a caution or warning.

These notes describe things which are important for you to know,

Related Information

You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com

iv TM-DIOP-01XN-01

Important Safety Instructions

WARNING

Operate the Inverter in an environment free of flammable gases or fumes. To ensure that the Inverter’s safety features are not compromised, use the Inverter as specified in this manual and do not substitute parts or make any unauthorized modifications. Contact the service technician for service and repair help. Repairs must be made by experienced service technicians only.

WARNING

The XDI is intended for installation in a restricted access location. This is an area intended for qualified or trained personnel only, access to which is controlled by a locking mechanism (for example, a key lock or an access card system).

WARNING

Appropriate care and attention must be exercised when connecting any equipment to a DC supply system due to the short circuit energy hazard that exists.

CAUTION

The inverter will operate from a DC source in the range of -40 V to -60 V. The maximum voltage without damage to the unit is -80 V. The source and cabling shall be capable of supplying 45 A continuously for a worst case operating voltage of -40 V. Under overload conditions (maximum 3 kW) the source requirement will be 90 A at -40 V

TM-DIOP-01XN-01 v

Contents

Important Safety Instructions 1

Introduction

Inverter Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2

Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2 Features and Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2

Ethernet Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3

Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3 Features and Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3

Part Number and Ordering Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–4

Rack Mount Frame Assembly and Installation

Initial Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2

Packaging for Shipping or Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4 Location, Mounting and Ventilation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–5

Installation Into Cabinet Style Equipment Racks - - - - - - - - - - - - - - - - - - - - - -2–5

Installation into Relay Racks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6 DC Input Power- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7

Input Connector and Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7

DC Input Wire Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7 AC Load and Signal Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9

AC Output Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9

Load Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9

Load Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–10

User Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–11

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–11 User Line Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12 User Line Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12 User Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12

TM-DIOP-01XN-01 vii

Contents

CAN/SYNC Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

Specifications: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

CAN/SYNC Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

CAN/SYNC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14

Connection Schemes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Stand-Alone Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15 Parallel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Split Phase Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17 Three Phase Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18

3-Phase Synchronization and Signal Wiring- - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19

3-Phase, 3-Wire Delta Output Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–20 3-Phase, 3-Wire Y-Connection Output Wiring - - - - - - - - - - - - - - - - - - - - - - 2–20 3-Phase, 4-Wire Y-Connection Output Wiring - - - - - - - - - - - - - - - - - - - - - - 2–21

Ethernet Port- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21

Inverter Module Installation and Operation

Installation into Rack Mount Frame - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Operation of Inverter Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–4

Theory of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–4 System Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Standby Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–5 Cooling Fans - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–5

User Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6

Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–6 User Lines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–6

Protections and Alarms- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7 Input Voltage Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7 Output Voltage Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7 Overload Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Over Temperature Protection (OTP) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Short-circuit Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Over-Current protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–9 Internal Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9

viii TM-DIOP-01XN-01

Fuses and Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10

Incorrect Connection Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10

Output (AC) Alarm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10

To Clear an Alarm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11 Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11

Remote Communication & Monitoring

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2 Web-enabled User Interface- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2 Initial Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2

How to Setup For the First Time - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–4

Hardware Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–4 Ethernet Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–5 Resetting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–6

Operating Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–9

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–9

Network Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–9

Using DHCP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–11

What Power On Does - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–11

Password - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–12

Automatic Power-On Email - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–13

How to Use the Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–13

Manage Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–14 Setup Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–15 Monitor page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–17

Automatic Shutdown Email - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–19

Contents

Troubleshooting

User Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2

Emergency Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2

Unusual or Erratic Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2

Diagnostic Guide - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–3

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Contents

Specifications

Inverter Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Regulatory Approvals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

Ethernet Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–7

Warranty and Product Information

Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–1 Return Material Authorization Policy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–3 Return Procedure- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4 Out of Warranty Service- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4 Information About Your System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4

xTM-DIOP-01XN-01

Figures

Figure 2-1 Packing List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Figure 2-2 Shipping or Storage Carton Label- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Figure 2-3 Rack Mount Frame Rear View- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Figure 2-4 Installing into Cabinet Style Racks- - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5 Figure 2-5 Installing into Relay Racks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Figure 2-6 Connecting the Input Wires- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8 Figure 2-7 User Lines Schematic- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11 Figure 2-8 Parallel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–16 Figure 2-9 Split-Phase Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17 Figure 2-10 3-Phase Sync Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19 Figure 3-1 Installing an Inverter into a Rack - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Figure 3-2 Inverter Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Figure 3-3 Overload curve - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Figure 3-4 Replacing the Fan Filters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12 Figure 4-1 Ethernet Interface PCB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 Figure 4-2 First Time Setup Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4 Figure 4-3 Removing Unit’s Top Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7 Figure 4-4 Ethernet Reset Jumper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–8 Figure 4-5 Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–10 Figure 4-6 Password Confirmation Boxes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–12 Figure 4-7 Manage Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14 Figure 4-8 Setup Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–15 Figure 4-9 Monitor Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–17 Figure A-1 Inverter and Rack Mount Frame Dimensions - - - - - - - - - - - - - - - - - - - - A–6

TM-DIOP-01XN-01 xi

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Tables

Table 2-1 User Line Connection- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Table 2-2 CAN/SYNC Pin-out- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14 Table 2-3 3-Phase Configurations- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18 Table 3-1 Front Panel LED Functions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Table 3-2 User Line Pins- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Table 4-1 Default Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5 Table 4-2 User Configured Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6 Table 4-3 Reset Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7 Table 4-4 Manage Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14 Table 4-5 Setup Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–16 Table 4-6 Monitor Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–18 Table 4-7 Shutdown Code- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19 Table 5-1 Inverter Diagnostics- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 Table 5-2 Ethernet Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4

TM-DIOP-01XN-01 xiii

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Introduction

Chapter 1 contains an introduction to the XDI Inverter and the Ethernet card. This chapter provides a list of the major features, protections and options included with both the XDI Inverter and the Ethernet card.

Introduction

Inverter Information

Description

The Xantrex Datacom Inverter (patent pending) is the most versatile modular rack mounted Inverter system for telecom and industrial applications requiring constant AC power from standard –48 V battery systems. The XDI consists of a 1 U (1.7 in, 73 mm) thin, true sinewave 2000 VA/1500 W inverter module rated for continuous duty, and a compatible 19-inch wide equipment rack mount frame with back-plane mounted connectors. The system is easily scalable by adding parallelconnected modules and can be configured in N+1 single or three-phase arrays for maximum reliability. No single unit is a “master”, and an array of units will tolerate the failure of one or more parallel-connected inverters.

Features and Options

Product Features

Protection Features

Options • Optional TCP/IP enabled Ethernet port card

• Compact size (1 U) designed to fit standard 19 in (483 mm) equipment racks

• Easily paralleled for N+1 redundant systems

• High efficiency and reliability

• Power share in parallel system for up to 20 kVA (10 units) of AC power

• 3 kW, 4 kVA (5 s) surge capability

• Short circuit proof

• Rack mounted back plane accommodates DC input and AC output connectors

• High performance noise filters on both input and output

• 3-year warranty

• cCSAus, CE, NEBS LEVEL 3, FCC Class B approvals

• Input under/over voltage protection

• Output under/over voltage protection

• Incorrect connection protection

• Temperature limit shutdown

• Output overload protection

• Optional static transfer switch for added system reliability

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Ethernet Information

Description

The internal XDI Ethernet interface allows you to monitor and operate your inverter from a local or remote computer equipped with an Ethernet card.

The Ethernet interface allows monitoring and configuration of the XDI Inverter as well as network settings for the interface card itself. The interaction is done through an HTTP server and a custom Web page served by the Ethernet interface.

A proactive emailing system uses SMTP to inform you that the unit has turned on or a fault condition has occurred.

This section describes the features and specifications of the XDI Ethernet interface card.

Features and Functions

Features • No special software required to monitor/control XDI Inverter (Simple

Web browser will work)

• Easy to use Web page interface

• Automatically sends email when XDI is powered on

• Automatically sends email when XDI shuts down

• Allows remote monitor from any PC with Internet access

• Possible re-use of network cable infrastructure for connections

• Password protected for added security

Programmable Functions

• Output Standby Mode

• Password

• Default IP address

• Gateway IP address

• Sub-Net Mask

• Domain Name Server #1

• Domain Name Server #2

• SMTP Server

• Email Alert Address

TM-DIOP-01XN-01 1-3

Introduction

Monitor Functions

• DSP Firmware Version

• Manufacturer

•Model

• Serial Number

• Front Panel LED status

• Output Voltage

• Output Current

• Percent Load

• Startup State

• Current Fault Status

• Faults Since Power On

Part Number and Ordering Information

XDI2048-RM Includes Inverter Module and Rack Mount Frame.

Ready to install into 19 in. (483 mm) standard

equipment rack. XDI2048HV-RM (“HV” for 230 V/50 Hz output) XDI2048 Includes Inverter Module only . Ready to insert into

a pre-wired Rack Mount Frame. XDI2048HV (“HV” for 230 V/50 Hz output) ENET -XDI Optional factory-installed TCP/IP enabled Ethernet

communications card. RM-XDI Includes Rack Mount Frame Assembly. Ready to

be installed in a 19 in. (483 mm) standard

equipment rack. RM-1U23 Optional Rack Mount Adapter Kit to mount

equipment into a 23 in. (585 mm) standard

equipment rack.

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Rack Mount Frame

Assembly and Installation

Chapter 2 contains information and procedures to assemble and install the rack mount, and install the inverter.

This chapter describes the following:

• rack mounting the Inverter

• connecting the DC input power

• connecting the AC load and signal line

• setting up a variety of operating formats

Rack Mount Frame Assembly and Installation

Initial Inspection

When you first receive your unit, perform a quick physical check.

1. Inspect the unit for scratches and cracks, broken switches, connectors,

terminals, and missing accessories.

2. Have a service technician check the unit if you suspect internal

damage.

If the unit is damaged, save all packing materials and notify the carrier immediately. See instructions in “Packaging for Shipping or Storage” on page 2–3 and “Return Procedure” on page B–4.

Your purchase should ship with the following items:

INVERTER MODULE

RACK MOUNT BACKPLANE

RELAY RACK MOUNTING BRACKETS

SLIDING RAILS

OUTPUT STRAIN RELIEF COVER

USER MANUAL

MANUAL

Figure 2-1

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Packing List

Packaging for Shipping or Storage

Follow these instructions to prepare the unit for shipping or storage.

1. When returning the unit or sending it to the service center, attach a tag to the unit stating its model number (available from the front panel label) and its serial number (available from the rear panel label). Give the date of purchase and an invoice number, if you have it, as well as a brief description of the problem. You will need an RMA number to return the unit. See “Return Material Authorization Policy” and “Return Procedure” on page B–4.

2. For storage or shipping, repack the inverter in its original container. If the original container is not available, seal the unit in a plastic bag and then pack it in a 200 lb. (90 kg) test, corrugated cardboard carton large enough to allow 2 in (50 mm) of cushioning material to surround the unit. Use a material such as foam slabs or chips.

3. Label the carton as shown in Figure 2-2.

4. If shipping, mark the address of the service center and your return address on the carton.

5. If storing, stack no more than eight cartons high. Check the storage temperature range and storage altitude specification in “Environmental Specifications” on page A–4.

Initial Inspection

INVERTER

Model Number: _______________________ Serial Number: _______________________

FRAGILE — ELECTRONIC EQUIPMENT

Figure 2-2

TM-DIOP-01XN-01 2-3

Shipping or Storage Carton Label

Rack Mount Frame Assembly and Installation

Introduction

You can use the Inverter in rack-mounted applications. Alternate configurations can be created for custom applications.

246

Figure 2-3

ETHERNET

135 7 8

Rack Mount Frame Rear View

1. AC Output Terminal Block

2. AC Output Ground Stud

3. Ethernet card (optional)

4. Can/Sync Connector

5. DC Input Ground Stud

6. User Lines Connector

7. DC Input Terminal Block

8. Air Vents

WARNING

CAN/SYNC USER LINES

1234567 123456

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Location, Mounting and Ventilation

When you install the Inverter into a rack, allow cooling air to reach the ventilation inlets. At the same time, do not block the air exhaust. See “Electrical Specifications” on page A–2 for the operating altitude specification and the operating ambient temperature range measured at the unit case.

The inverter is designed to fit into a standard 19 in. (483 mm) equipment rack. Mounting brackets are included which allow the unit to be mounted in either cabinet style racks or relay racks.

Installation Into Cabinet Style Equipment Racks

For installation into a cabinet style equipment rack, the backplane is secured using two sliding rails as shown below.

2. Assemble the Backplane1. Assemble the Sliding Rails

3. Secure the Backplane

Figure 2-4

TM-DIOP-01XN-01 2-5

Installing into Cabinet Style Racks

Rack Mount Frame Assembly and Installation

Installation into Relay Racks

Use the supplied mounting brackets to secure the backplane in a relay rack.

2. Assemble in Relay Rack1. Attach the Mounting Brackets

Figure 2-5

Installing into Relay Racks

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DC Input Power

CAUTION

Input Connector and Cables

The XDI input connector is a 2-pole, double lug terminal block with separate double studs for the ground connection. A minimum of 6 AWG copper conductor (rated 85°C minimum) is the recommended wire gauge for all three input cables.

DC Input Wire Connection

DC Input Power

Important:

that the installation complies with the specific wiring rules applicable to your country or area of jurisdiction.

The DC input wiring should be routed through a 60 A circuit breaker for each inverter used. This provides additional disconnect options and adds to safety. A 2-pole breaker is recommended, but should a single pole be used, it should be mounted in the negative side of the input wiring.

To connect DC input wires from the breaker:

1. Ensure DC breaker is de-energized.

2. Strip 7/16 in. (11 mm) off the positive, negative and ground cables and install a standard two hole compression lug (hole diameter:

0.25 in. (6 mm)) on each cable.

• Burndy part #: YA6CL2TC14

• T&B part #: 54205

• Hendry part #: 06117-01

3. Remove the supplied nut and washer on the ground studs and install and secure the ground connection.

The following procedure should be used as a guide only. Ensure

TM-DIOP-01XN-01 2-7

Rack Mount Frame Assembly and Installation

4. Note the polarity on the input connector as indicated and fasten the positive and negative cable ends onto the terminal block using the brass screws and washers provided. Tighten both securely . See Figure 2-6.

5. The DC input wiring should be appropriately restrained to the equipment rack to provide strain relief.

WARNING

Appropriate care and attention must be exercised when connecting any equipment to a DC supply system due to the short circuit energy hazard that exists.

WARNING

It is critical that the wires be stripped the right length so that the insulator enters the connector.

WARNING

T o avoid the risk of a short-circuit hazard, bare wire must NOT protrude past the connector.

DC Input

Figure 2-6

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Connecting the Input Wires

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