Xantrex Technology XDI2048 User Manual

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Xantrex Datacom Inverter

XDI2048 2kVA/1.5kW

Operating Manual

Xantrex Datacom Inverter

XDI2048 2kVA/1.5kW

Operating Manual

About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

Trademarks

Xantrex Datacom Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International.

Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”) (a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WI LL BE ENTIRELY AT THE USER’S RISK.

Date and Revision

December 2003 Revision C

Part Number

TM-DIOP-01XN-01

Contact Information

Telephone: 1 800 670 0707 (toll free North America)

Fax: 1 800 994 7828 (toll free North America)

Email: customerservice@xantrex.com Web: www.xantrex.com

1 360 925 5097 (direct)

1 360 925 5143 (direct)

About This Manual

Purpose

The purpose of this Operating Manual is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Xantrex Datacom Inverter.

Scope

The Manual provides safety guidelines, detailed planning and setup information, procedures for installing the inverter, as well as information about operating and troubleshooting the unit.

Audience

The Manual is intended for anyone who needs to install and operate the Xantrex Datacom Inverter. Installers should be certified technicians or electricians.

Organization

This Manual is organized into five chapters and an appendix: Chapter 1, “Introduction”, Chapter 1 contains an introduction to the XDI

Inverter and the Ethernet card. This chapter provides a list of the major features, protections and options included with both the XDI Inverter and the Ethernet card.

Chapter 2, “Rack Mount Frame Assembly and Installation”, Chapter 2 contains information and procedures to assemble and install the rack mount, and install the inverter.

TM-DIOP-01XN-01 iii

About This Manual

Chapter 3, “Inverter Module Installation and Operation”, Chapter 3 contains information and procedures for installing and using the XDI Inverter.

Chapter 4, “Remote Communication & Monitoring”, Chapter 4 contains information and procedures for using the Ethernet to provide remote communication and monitoring.

Chapter 5, “Troubleshooting”, Chapter 5 contains information and procedures for troubleshooting your XDI Inverter and Ethernet card.

Appendix A, “Specifications”, Appendix A supplies information about specifications for the XDI Inverter and the Ethernet.

Conventions Used

The following conventions are used in this guide.

WARNING

Warnings identify conditions that could result in personal injury or loss of life.

CAUTION

Cautions identify conditions or practices that could result in damage to the unit or other equipment.

Important:

but not as serious as a caution or warning.

These notes describe things which are important for you to know,

Related Information

You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com

iv TM-DIOP-01XN-01

Important Safety Instructions

WARNING

Operate the Inverter in an environment free of flammable gases or fumes. To ensure that the Inverter’s safety features are not compromised, use the Inverter as specified in this manual and do not substitute parts or make any unauthorized modifications. Contact the service technician for service and repair help. Repairs must be made by experienced service technicians only.

WARNING

The XDI is intended for installation in a restricted access location. This is an area intended for qualified or trained personnel only, access to which is controlled by a locking mechanism (for example, a key lock or an access card system).

WARNING

Appropriate care and attention must be exercised when connecting any equipment to a DC supply system due to the short circuit energy hazard that exists.

CAUTION

The inverter will operate from a DC source in the range of -40 V to -60 V. The maximum voltage without damage to the unit is -80 V. The source and cabling shall be capable of supplying 45 A continuously for a worst case operating voltage of -40 V. Under overload conditions (maximum 3 kW) the source requirement will be 90 A at -40 V

TM-DIOP-01XN-01 v

Contents

Important Safety Instructions 1

Introduction

Inverter Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2

Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2 Features and Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2

Ethernet Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3

Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3 Features and Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3

Part Number and Ordering Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–4

Rack Mount Frame Assembly and Installation

Initial Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2

Packaging for Shipping or Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4 Location, Mounting and Ventilation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–5

Installation Into Cabinet Style Equipment Racks - - - - - - - - - - - - - - - - - - - - - -2–5

Installation into Relay Racks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6 DC Input Power- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7

Input Connector and Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7

DC Input Wire Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7 AC Load and Signal Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9

AC Output Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9

Load Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9

Load Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–10

User Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–11

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–11 User Line Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12 User Line Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12 User Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12

TM-DIOP-01XN-01 vii

Contents

CAN/SYNC Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

Specifications: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

CAN/SYNC Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

CAN/SYNC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14

Connection Schemes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Stand-Alone Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15 Parallel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Split Phase Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17 Three Phase Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18

3-Phase Synchronization and Signal Wiring- - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19

3-Phase, 3-Wire Delta Output Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–20 3-Phase, 3-Wire Y-Connection Output Wiring - - - - - - - - - - - - - - - - - - - - - - 2–20 3-Phase, 4-Wire Y-Connection Output Wiring - - - - - - - - - - - - - - - - - - - - - - 2–21

Ethernet Port- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21

Inverter Module Installation and Operation

Installation into Rack Mount Frame - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Operation of Inverter Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–4

Theory of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–4 System Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Standby Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–5 Cooling Fans - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–5

User Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6

Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–6 User Lines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–6

Protections and Alarms- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7 Input Voltage Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7 Output Voltage Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7 Overload Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Over Temperature Protection (OTP) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Short-circuit Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Over-Current protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–9 Internal Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9

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Fuses and Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10

Incorrect Connection Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10

Output (AC) Alarm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10

To Clear an Alarm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11 Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11

Remote Communication & Monitoring

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2 Web-enabled User Interface- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2 Initial Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2

How to Setup For the First Time - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–4

Hardware Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–4 Ethernet Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–5 Resetting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–6

Operating Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–9

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–9

Network Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–9

Using DHCP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–11

What Power On Does - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–11

Password - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–12

Automatic Power-On Email - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–13

How to Use the Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–13

Manage Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–14 Setup Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–15 Monitor page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–17

Automatic Shutdown Email - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–19

Contents

Troubleshooting

User Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2

Emergency Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2

Unusual or Erratic Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2

Diagnostic Guide - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–3

TM-DIOP-01XN-01 ix

Contents

Specifications

Inverter Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Regulatory Approvals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

Ethernet Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–7

Warranty and Product Information

Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–1 Return Material Authorization Policy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–3 Return Procedure- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4 Out of Warranty Service- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4 Information About Your System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4

xTM-DIOP-01XN-01

Figures

Figure 2-1 Packing List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Figure 2-2 Shipping or Storage Carton Label- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Figure 2-3 Rack Mount Frame Rear View- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Figure 2-4 Installing into Cabinet Style Racks- - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5 Figure 2-5 Installing into Relay Racks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Figure 2-6 Connecting the Input Wires- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8 Figure 2-7 User Lines Schematic- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11 Figure 2-8 Parallel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–16 Figure 2-9 Split-Phase Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17 Figure 2-10 3-Phase Sync Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19 Figure 3-1 Installing an Inverter into a Rack - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Figure 3-2 Inverter Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Figure 3-3 Overload curve - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Figure 3-4 Replacing the Fan Filters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12 Figure 4-1 Ethernet Interface PCB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 Figure 4-2 First Time Setup Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4 Figure 4-3 Removing Unit’s Top Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7 Figure 4-4 Ethernet Reset Jumper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–8 Figure 4-5 Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–10 Figure 4-6 Password Confirmation Boxes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–12 Figure 4-7 Manage Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14 Figure 4-8 Setup Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–15 Figure 4-9 Monitor Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–17 Figure A-1 Inverter and Rack Mount Frame Dimensions - - - - - - - - - - - - - - - - - - - - A–6

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Tables

Table 2-1 User Line Connection- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Table 2-2 CAN/SYNC Pin-out- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14 Table 2-3 3-Phase Configurations- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18 Table 3-1 Front Panel LED Functions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Table 3-2 User Line Pins- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Table 4-1 Default Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5 Table 4-2 User Configured Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6 Table 4-3 Reset Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7 Table 4-4 Manage Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14 Table 4-5 Setup Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–16 Table 4-6 Monitor Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–18 Table 4-7 Shutdown Code- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19 Table 5-1 Inverter Diagnostics- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 Table 5-2 Ethernet Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4

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Introduction

Chapter 1 contains an introduction to the XDI Inverter and the Ethernet card. This chapter provides a list of the major features, protections and options included with both the XDI Inverter and the Ethernet card.

Introduction

Inverter Information

Description

The Xantrex Datacom Inverter (patent pending) is the most versatile modular rack mounted Inverter system for telecom and industrial applications requiring constant AC power from standard –48 V battery systems. The XDI consists of a 1 U (1.7 in, 73 mm) thin, true sinewave 2000 VA/1500 W inverter module rated for continuous duty, and a compatible 19-inch wide equipment rack mount frame with back-plane mounted connectors. The system is easily scalable by adding parallelconnected modules and can be configured in N+1 single or three-phase arrays for maximum reliability. No single unit is a “master”, and an array of units will tolerate the failure of one or more parallel-connected inverters.

Features and Options

Product Features

Protection Features

Options • Optional TCP/IP enabled Ethernet port card

• Compact size (1 U) designed to fit standard 19 in (483 mm) equipment racks

• Easily paralleled for N+1 redundant systems

• High efficiency and reliability

• Power share in parallel system for up to 20 kVA (10 units) of AC power

• 3 kW, 4 kVA (5 s) surge capability

• Short circuit proof

• Rack mounted back plane accommodates DC input and AC output connectors

• High performance noise filters on both input and output

• 3-year warranty

• cCSAus, CE, NEBS LEVEL 3, FCC Class B approvals

• Input under/over voltage protection

• Output under/over voltage protection

• Incorrect connection protection

• Temperature limit shutdown

• Output overload protection

• Optional static transfer switch for added system reliability

1-2 TM-DIOP-01XN-01

Ethernet Information

Description

The internal XDI Ethernet interface allows you to monitor and operate your inverter from a local or remote computer equipped with an Ethernet card.

The Ethernet interface allows monitoring and configuration of the XDI Inverter as well as network settings for the interface card itself. The interaction is done through an HTTP server and a custom Web page served by the Ethernet interface.

A proactive emailing system uses SMTP to inform you that the unit has turned on or a fault condition has occurred.

This section describes the features and specifications of the XDI Ethernet interface card.

Features and Functions

Features • No special software required to monitor/control XDI Inverter (Simple

Web browser will work)

• Easy to use Web page interface

• Automatically sends email when XDI is powered on

• Automatically sends email when XDI shuts down

• Allows remote monitor from any PC with Internet access

• Possible re-use of network cable infrastructure for connections

• Password protected for added security

Programmable Functions

• Output Standby Mode

• Password

• Default IP address

• Gateway IP address

• Sub-Net Mask

• Domain Name Server #1

• Domain Name Server #2

• SMTP Server

• Email Alert Address

TM-DIOP-01XN-01 1-3

Introduction

Monitor Functions

• DSP Firmware Version

• Manufacturer

•Model

• Serial Number

• Front Panel LED status

• Output Voltage

• Output Current

• Percent Load

• Startup State

• Current Fault Status

• Faults Since Power On

Part Number and Ordering Information

XDI2048-RM Includes Inverter Module and Rack Mount Frame.

Ready to install into 19 in. (483 mm) standard

equipment rack. XDI2048HV-RM (“HV” for 230 V/50 Hz output) XDI2048 Includes Inverter Module only . Ready to insert into

a pre-wired Rack Mount Frame. XDI2048HV (“HV” for 230 V/50 Hz output) ENET -XDI Optional factory-installed TCP/IP enabled Ethernet

communications card. RM-XDI Includes Rack Mount Frame Assembly. Ready to

be installed in a 19 in. (483 mm) standard

equipment rack. RM-1U23 Optional Rack Mount Adapter Kit to mount

equipment into a 23 in. (585 mm) standard

equipment rack.

1-4 TM-DIOP-01XN-01

Rack Mount Frame

Assembly and Installation

Chapter 2 contains information and procedures to assemble and install the rack mount, and install the inverter.

This chapter describes the following:

• rack mounting the Inverter

• connecting the DC input power

• connecting the AC load and signal line

• setting up a variety of operating formats

Rack Mount Frame Assembly and Installation

Initial Inspection

When you first receive your unit, perform a quick physical check.

1. Inspect the unit for scratches and cracks, broken switches, connectors,

terminals, and missing accessories.

2. Have a service technician check the unit if you suspect internal

damage.

If the unit is damaged, save all packing materials and notify the carrier immediately. See instructions in “Packaging for Shipping or Storage” on page 2–3 and “Return Procedure” on page B–4.

Your purchase should ship with the following items:

INVERTER MODULE

RACK MOUNT BACKPLANE

RELAY RACK MOUNTING BRACKETS

SLIDING RAILS

OUTPUT STRAIN RELIEF COVER

USER MANUAL

MANUAL

Figure 2-1

2-2 TM-DIOP-01XN-01

Packing List

Packaging for Shipping or Storage

Follow these instructions to prepare the unit for shipping or storage.

1. When returning the unit or sending it to the service center, attach a tag to the unit stating its model number (available from the front panel label) and its serial number (available from the rear panel label). Give the date of purchase and an invoice number, if you have it, as well as a brief description of the problem. You will need an RMA number to return the unit. See “Return Material Authorization Policy” and “Return Procedure” on page B–4.

2. For storage or shipping, repack the inverter in its original container. If the original container is not available, seal the unit in a plastic bag and then pack it in a 200 lb. (90 kg) test, corrugated cardboard carton large enough to allow 2 in (50 mm) of cushioning material to surround the unit. Use a material such as foam slabs or chips.

3. Label the carton as shown in Figure 2-2.

4. If shipping, mark the address of the service center and your return address on the carton.

5. If storing, stack no more than eight cartons high. Check the storage temperature range and storage altitude specification in “Environmental Specifications” on page A–4.

Initial Inspection

INVERTER

Model Number: _______________________ Serial Number: _______________________

FRAGILE — ELECTRONIC EQUIPMENT

Figure 2-2

TM-DIOP-01XN-01 2-3

Shipping or Storage Carton Label

Rack Mount Frame Assembly and Installation

Introduction

You can use the Inverter in rack-mounted applications. Alternate configurations can be created for custom applications.

246

Figure 2-3

ETHERNET

135 7 8

Rack Mount Frame Rear View

1. AC Output Terminal Block

2. AC Output Ground Stud

3. Ethernet card (optional)

4. Can/Sync Connector

5. DC Input Ground Stud

6. User Lines Connector

7. DC Input Terminal Block

8. Air Vents

WARNING

CAN/SYNC USER LINES

1234567 123456

2-4 TM-DIOP-01XN-01

Location, Mounting and Ventilation

When you install the Inverter into a rack, allow cooling air to reach the ventilation inlets. At the same time, do not block the air exhaust. See “Electrical Specifications” on page A–2 for the operating altitude specification and the operating ambient temperature range measured at the unit case.

The inverter is designed to fit into a standard 19 in. (483 mm) equipment rack. Mounting brackets are included which allow the unit to be mounted in either cabinet style racks or relay racks.

Installation Into Cabinet Style Equipment Racks

For installation into a cabinet style equipment rack, the backplane is secured using two sliding rails as shown below.

2. Assemble the Backplane1. Assemble the Sliding Rails

3. Secure the Backplane

Figure 2-4

TM-DIOP-01XN-01 2-5

Installing into Cabinet Style Racks

Rack Mount Frame Assembly and Installation

Installation into Relay Racks

Use the supplied mounting brackets to secure the backplane in a relay rack.

2. Assemble in Relay Rack1. Attach the Mounting Brackets

Figure 2-5

Installing into Relay Racks

2-6 TM-DIOP-01XN-01

DC Input Power

CAUTION

Input Connector and Cables

The XDI input connector is a 2-pole, double lug terminal block with separate double studs for the ground connection. A minimum of 6 AWG copper conductor (rated 85°C minimum) is the recommended wire gauge for all three input cables.

DC Input Wire Connection

DC Input Power

Important:

that the installation complies with the specific wiring rules applicable to your country or area of jurisdiction.

The DC input wiring should be routed through a 60 A circuit breaker for each inverter used. This provides additional disconnect options and adds to safety. A 2-pole breaker is recommended, but should a single pole be used, it should be mounted in the negative side of the input wiring.

To connect DC input wires from the breaker:

1. Ensure DC breaker is de-energized.

2. Strip 7/16 in. (11 mm) off the positive, negative and ground cables and install a standard two hole compression lug (hole diameter:

0.25 in. (6 mm)) on each cable.

• Burndy part #: YA6CL2TC14

• T&B part #: 54205

• Hendry part #: 06117-01

3. Remove the supplied nut and washer on the ground studs and install and secure the ground connection.

The following procedure should be used as a guide only. Ensure

TM-DIOP-01XN-01 2-7

Rack Mount Frame Assembly and Installation

4. Note the polarity on the input connector as indicated and fasten the positive and negative cable ends onto the terminal block using the brass screws and washers provided. Tighten both securely . See Figure 2-6.

5. The DC input wiring should be appropriately restrained to the equipment rack to provide strain relief.

WARNING

Appropriate care and attention must be exercised when connecting any equipment to a DC supply system due to the short circuit energy hazard that exists.

WARNING

It is critical that the wires be stripped the right length so that the insulator enters the connector.

WARNING

T o avoid the risk of a short-circuit hazard, bare wire must NOT protrude past the connector.

DC Input

Figure 2-6

2-8 TM-DIOP-01XN-01

Connecting the Input Wires

AC Load and Signal Line Connection

Important:

that the installation complies with the specific wiring rules applicable to your country or area of jurisdiction.

AC Output Connector

This is a two terminal barrier strip for use with up to #12 AWG wire. The two terminals, L1 & L2 are floating outputs, L1 or L2 can be grounded to simulate a neutral conductor. The barrier strip will accept a maximum lug width of 0.32 in. (8.1 mm). The recommended torque on the screw is 9 inlbs.

Load Wiring

When selecting load wiring, consider the following factors:

• Current carrying capacity of the wire

• Maximum wire length

• Maximum ambient temperature

• Noise effects on signal lines Use the table below as a guide to help identify wiring requirements for

permanent connection to an AC distribution box. The distribution box shall include a 2 pole appropriately rated circuit breaker in series with each inverter used in an array of units. The guide below applies for up to

2.5m long load terminations. Consider other means such as bus bar distribution for longer runs.

The following procedure should be used as a guide only. Ensure

AC Output Voltage Wire

120 Minimum 3 x 16 AWG (2 wire plus safety ground),

stranded copper 105°C, 300 V

220-230 Minimum 3 x 16 AWG (2 wire plus safety ground),

stranded copper 105°C, 300 V

TM-DIOP-01XN-01 2-9

Rack Mount Frame Assembly and Installation

Load Connection

WARNING

Exercise caution when making connections to a rack in an existing installation. Ensure all input and output breakers are de-energized and that adjacent racks are also powered down.

1. If necessary, remove the output cover by loosening the two securing nuts. Release the clamp on the strain relief and insert one end of the load wire

2. Strip and install appropriately sized spade or ring terminals on the two load lines. Only use a ring type terminal for the safety ground connection.

[70 mm]

1.97" [50 mm]

2.76

GROUND

LINE 1

LINE 2

3. Loosen or remove the two screws on the barrier strip and insert the load connections noting polarity if neutral is chosen. Tighten screws to secure.

4. Connect the safety ground wire to the ground stud provided. The ground stud accepts a 0.2 in. (5 mm) #10 diameter ring terminal.

5. Route the load wires inside the cover to prevent pinching but with a sufficient service loop. Replace cover and secure. Tighten clamping screw on strain relief to secure wire in place.

2-10 TM-DIOP-01XN-01

User Line Connection

Overview

The User-line interface provides basic remote control and monitoring on the Inverter using TTL logic signals. The available signals are an Inverter on/off input, fault and Inverter-on flags as well as a configurable auxiliary line. The aux output can only be configured when the Ethernet option card is installed. The user lines are optically isolated with typical source/ sink capability of 10 mA. To prevent damage to this interface, do not exceed 40 mA of source/sink current.

CAUTION

Do not bias this port more than 50 V DC to chassis.

AC Load and Signal Line Connection

Figure 2-7

TM-DIOP-01XN-01 2-11

User Lines Schematic

Rack Mount Frame Assembly and Installation

User Line Connector

The user-line is a 6-position wire clamp connector adjacent to the DC input connector. Table 2-1 lists user functions and associated terminal numbers.

User Line Wiring

Use twisted pairs of 22-24 AWG for connections. Before making any connections, ensure power to the rack has been disconnected. Carefully route the wires away from high power load cables to minimize noise effects on signal integrity .

User Line Connection

Use this table to wire appropriate signals.

Table 2-1

Terminal Label I/O Logic Level Function

1 User line return GND GND GND reference 2 User shutdown Input Active high Shuts down

3 Fault Flags Output Active high Inverter faults 4 AUX flag Output N/A User configurable 5 Inverter flag Output Active high Inverter on-line 6 Not used N/A N/A N/A

User Line Connection

inverter

User line voltages are below:

Inputs

High Low

Outputs

High Low

1.25 V to 5 V

0.0 V to 1.25 V

1.5 V max.

2-12 TM-DIOP-01XN-01

CAN/SYNC Connector

Overview

The CAN/SYNC connector provides access to functions necessary for operation of multiple units in parallel, series or three phase. The connector is a 7-position wire clamp adjacent to the user-line. T w o sets of signals are provided on this connector:

• Can-bus: Paralleled units relay data necessary to achieve load sharing

between units using this arbitration bus. The protocol used is proprietary hence cannot be and should not be interfaced to different products.

• Sync-lines: Used to configure and synchronize units in parallel, series

or 3 phase.

Specifications:

Maximum number of units 10 Bus Speed 1 Mb/sec Termination 120 Ω 1/4 W

AC Load and Signal Line Connection

Addresses 1 to 10

CAN/SYNC Connection

Table 2-2 outlines the pinout of the terminal. See connection schemes for wiring method applicable to your requirements.

TM-DIOP-01XN-01 2-13

Rack Mount Frame Assembly and Installation

CAN/SYNC Wiring

Due to high bus speed, use shielded twisted pairs of 22-24 AWG for improved noise immunity . Before ma king any connections, ensure power to the rack has been disconnected. Carefully route the wires away from high power load cables to minimize noise effects on signal integrity.

Table 2-2

Terminals Function

1 Return/GND 2 CAN-LO 3 CAN-HI 4 Return/GND 5 SYCN-OUT 240 degrees 6 SYCN-OUT 120 degrees 7 SYCN-OUT 0 degrees

CAN/SYNC Pin-out

2-14 TM-DIOP-01XN-01

Connection Schemes

CAUTION

Before attempting any connections, ensure power to rack is off by de-energizing input and output circuit breakers. This section covers the realization of different output configurations available with this product line.

Stand-Alone Operation

A 120 Ohm resistor should be connected across the CAN-hi and CAN-lo terminals to properly terminate the bus. No other connections to this port are necessary for single unit operation.

Parallel Operation

When operated in this mode, up to ten XDI inverters can operate on a single bus by daisy chaining the canbus lines. Any additional units above this will still operate autonomously and not participate in load sharing arbitration. At power-up, the first ten units to access the bus acquire a unique I.D. each, beyond which no more I.D.s are made available. No unique master exists in a parallel system. All units continuously execute a complex algorithm to determine the load current based on the number of units online and the highest individual current. This ensures no interruption to the load should any unit in the system fail or is turned off.

Connection Schemes

Connection

• Make connections to the CAN/SYNC connector using its screw-type

wire clamps. It may be necessary to remove the mating connector to facilitate connections to the terminal. Daisy chain the CAN-bus lines across all units in parallel (i.e. all CAN-hi terminals are connected together and likewise for CAN-lo). 120 Ohm terminating resistors must be connected across the CAN terminals of the first and last units in the chain.

• Also daisy chain the “SYNC-OUT 0” and “return” terminals on the

connector. This provides phase lock between paralleled units. See Figure 2-8.

TM-DIOP-01XN-01 2-15

Rack Mount Frame Assembly and Installation

Figure 2-8

Parallel Operation

L1 L2

• The AC output load wires are also connected in parallel ensuring only like terminals L1 and L2 are connected together at the distribution bus or load. Each inverter output should be in series with a suitably rated two pole circuit breaker before being terminated at the load.

2-16 TM-DIOP-01XN-01

Split Phase Operation

Use this scheme to extend the output voltage. No more than two units should be connected in series though more can be added in parallel with either series unit.

To connect two units for split voltage, proceed as follows:

• First ensure power to the rack has been disconnected. make

connections to the CAN/SYNC connector using its screw-type wire clamps. It may be necessary to remove the mating connector to facilitate connections to the terminal

• Start with the phase synchronizing lines on the CAN/SYNC

connector. W ire the “SYNC_OUT 0” and “RETURN” of the first unit in the top phase to those of the first unit in the bottom phase.

• To add units in parallel on either top or bottom phase, see “Parallel

Operation” on page 2–15 for wiring details.

• To create the Split-voltage between the top phase and bottom phase,

connect the L2 terminals of the first group to L1 terminals of the second group. This node must also be connected to safety ground.

• This leaves L1 of top phase and L2 of bottom phase as the output

terminals. These should be connected to the load or distribution bus using a suitably rated circuit breaker.

Connection Schemes

Load Terminal Voltage Output Voltage

120 V model 230 V model T erminal - Terminal (L1-L2) 240 460 Terminal - Chassis (L1-GND or L2-GND) 120 230

TO TOP PARALLEL UNITS

2-POLE BREAKER

Figure 2-9

Split-Phase Operation

L1 L2

357

TO BOTTOM PARALLEL UNITS

UNIT 1

UNIT 2

TM-DIOP-01XN-01 2-17

Rack Mount Frame Assembly and Installation

Three Phase Operation

Overview

XDI inverters can be configured for 3-phase operation where necessary. Synchronizing signals are used to achieve this functionality, precisely phase locking the units at 120 phase displacement. For single units this results in a 6kVA 3-phase source but up to 2 more units can be added to each phase to increase capacity. (See “Parallel Operation” on page 2–15 for wiring details.) The units can be configured for 3-phase, 4-wire or 3phase,3-wire depending on the load setup.

Table 2-3

Wiring Configuration Circuit

3-Phase Configurations

Output Terminals Model Voltage

120 V 230 V

3-phase, 3-wire (DELTA)

L3 GND

3-phase, 3-wire (Y) Line Voltage 208 230

3-phase, 4-wire (Y) Phase Voltage

L2 L3

GND

L2 L3

GND

Line/Phase Volta ge

Line Voltage

120 230

120

208

230

398

2-18 TM-DIOP-01XN-01

3-Phase Synchronization and Signal Wiring

Figure 2-10

L1 L2

3-Phase Sync Connection

Refer to Table 2-2 for the signal pinouts. To achieve proper three-phase output, units configured for each phase

need to be wired to the appropriate phase. Extra care should be exercised when multiple paralleled units are also wired for 3-phase operation. In this case it is advisable to group all parallel inverters belonging to the same phase together in a rack.

• First ensure power to the rack has been disconnected. Make connections to the CAN/SYNC connector using its screw-type wire clamps. It may be necessary to remove the mating connector to facilitate connections to the terminal.

• T wisted bundles of four multi-colored wires should be used for easier identification.

• Start with unit in Phase-1, wire from “SYNC-OUT 0” in this phase to “SYNC-OUT 120” of Phase-2 and “SYNC-OUT 240” of Phase-3.

• Next, Connect a different color wire from “SYNC-OUT 120” of Phase-1 to “SYNC-OUT 240” of phase-2 and “SYNC-OUT 0” of Phase-3.

• Connect a different color wire from “SYNC-OUT 240” of Phase-1 to “SYNC-OUT 0” of phase-2 and “SYNC-OUT 120” of Phase-3.

• Lastly , connect all “R ETURN” lines together.

• See section on “Parallel Operation” on page 2–15 to connect additional units to each phase.

TM-DIOP-01XN-01 2-19

Rack Mount Frame Assembly and Installation

3-Phase, 3-Wire Delta Output Wiring

L1 L2

• All outputs should be wired through an appropriately rated circuit breaker.

• On Phase-1, Connect terminal L1 to phase-3 Terminal L2.

• On phase-1, connect terminal L2 to phase-2 terminal L1.

• On phase-2, connect terminal L2 to phase-3 terminal L1.

3-Phase, 3-Wire Y-Connection Output Wiring

L1 L2

• All outputs should be wired through an appropriately rated circuit breaker.

• Connect L2 terminals of the three phases to a common bus.

• Wire L1 of phase-1 to Line-1 output.

• Wire L1 of phase-2 to Line-2 output.

• Wire L1 of phase-3 to Line-3 output.

2-20 TM-DIOP-01XN-01

3-Phase, 4-Wire Y-Connection Output Wiring

This scheme is the same as the preceding with the addition of a neutral connection.

L1 L2

• All outputs should be wired through an appropriately rated circuit

breaker.

• Connect L2 terminals of the three phases to the neutral bus.

• Connect L1 of phase-1 to Line-1 output.

• Connect L1 of phase-2 to Line-2 output.

• Connect L1 of phase-3 to Line-3 output.

Ethernet Port

Network connection to each inverter module is made through a standard RJ-45 connector mounted on the rack mount frame assembly.

TM-DIOP-01XN-01 2-21

2-22

Inverter Module

Installation and Operation

Chapter 3 contains information and procedures for installing and using the

This chapter describes the following:

• installing the

• setting up the inverter

• protections and alarms

• maintaining the

XDI Inverter.

inverter

Inverter Module Installation and Operation

Installation into Rack Mount Frame

WARNING

During the installation or removal of the inverter, ensure that the power switch (see Figure 3-2) is in the off position.

Installing To install an inverter module, slide it into a pre-wired rack mount frame

until the mounting ears are flush with the front of the rack. In order to prevent the inverter from being accidentally displaced from its proper position, apply the captive screws.

The mating of the inverter with the rack mount frame should be established without excessive force. If the unit does not slide into the rack mount frame completely, please verify that the rack mount frame was assembled and installed into the equipment rack according to “Installation Into Cabinet Style Equipment Racks” on page 2–5 or “Installation into Relay Racks” on page 2–6.

The inverter is a forced air cooled device. Please observe that the air intake and exhaust are not blocked (refer to “Initial Inspection” on page 2–2).

Please refer to Figure 3-1.

3-2 TM-DIOP-01XN-01

Installation into Rack Mount Frame

Figure 3-1

Figure 3-2

Installing an Inverter into a Rack

Inverter Front Panel

1. Captive Screw

2. Handle

3. Power Switch

4. Air Intake Vents

5. “Fault” and “ON” LED’s

Uninstalling To uninstall the inverter module, release the captive screws and slide the

module out.

TM-DIOP-01XN-01 3-3

Inverter Module Installation and Operation

Operation of Inverter Module

Theory of Operation

The XDI is a digitally controlled power converter. It provides galvanic isolation from the DC input to the AC output. The isolation stage is a resonant full-bridge converter and the inversion stage is a highly efficient class D amplifier (patent pending).

Depending on the rack wiring, inverters can operate in stand-alone, parallel, 3-phase or split-phase mode. Details on rack wiring are in Chapter 2.

When paralleled there is no master unit and each unit adjusts its own power level for best power sharing.

The user interface lines and the optional Ethernet provide a convenient way to remotely control and monitor the status of each Inverter in the rack.

All user lines (see Figure 2-3) as well as communication lines between the units (CANbus and synchro lines - see Figure 2-3) are isolated from the input DC and output AC power potential.

System Startup

Turn the front panel switch (see Figure 3-2) to the ON position to enable the inverter.

At power-on, the unit enters into a self-diagnostic mode to check that the inverter is functioning correctly and no alarm conditions exist. During this short delay (about 10 seconds), the “Standby/ON” Indicator (see Figure 3-2) will flash green. Once the unit has completed its selfdiagnosis and everything is functioning correctly, by default the inverter output will turn on. The “Standby/ON” indicator will remain solid green and he power will be delivered to the output AC terminals (see Figure 2-

3).

3-4 TM-DIOP-01XN-01

Standby Mode

Cooling Fans

Operation of Inverter Module

This low power state allows your inverter to recommence operation quickly but conserves power in the meantime. In this mode the output to your inverter remains OFF and the green “S tandby/ON” LED (see Figure 3-2) on the front panel flashes. The “Standby” mode can be initiated via the user interface lines (see Figure 2-3) or via an optional Ethernet connection.

Please note that during the self diagnostic mode, the flashing of the green LED is with approximately 50% duty cycle. During the standby mode the flashing is significantly slower (with approximately 10% duty cycle, this is referred to as “short flash”.)

To improve operating efficiency and extend fan lifespan, fan speed is controlled by the XDI’s microprocessor. When the XDI’s internal temperatures are below a safe threshold the fans will remain off. As the internal temperatures rises, fan speed will smoothly increase to the maximum.

TM-DIOP-01XN-01 3-5

Inverter Module Installation and Operation

User Interface

Front Panel

User Lines

Table 3-1

Red LED Green LED Function

ON OFF A con tinuously incompatible operating condition

OFF ON Regular operating conditions. Output is on and

OFF fast flashing Self-Diagnostic mode. Prior to enabling the

OFF slow-short flash Stand-by mode.

Front Panel LED Functions

exists and an alarm has tripped. See “Protections and Alarms” on page 3–7). The inverter is automatically turned off until the fault/alarm has been cleared.

delivering power.

inverter the unit always performs a self-check and diagnostics.

The port with user lines is located at the rear panel of the rack mount frame (Figure 2-3). See Figure 2-7. The following table lists the signals:

Table 3-2

Pin Name Function

1 User_Ground All user lines are referenced to user_gnd. User_gnd is

2 Shut_Down This is an input pin. The input impedance is 100 Ω in

3 Fault_Flag This is an output pin. A logic high (5 V) indicates that an

4 Auxiliary_Line This is an output pin. The functionality of this user line is

5 Inverter_On This is an output pin. A logic high (5 V) indicates that the

User Line Pins

isolated from both the input DC power and the output AC power.

parallel with 20 pF . A logic high (1.25 V to 5 V) would set the inverter into Standby Mode (see page 3–5). If pin 2 is floating, the internal pull_down resistor of 100 Ω will force a logic “0” and this pin becomes inactive.

alarm has tripped. The output of the inverter is, therefore, disabled.

factory preset. It can be user configured if the Ethernet option is installed.

inverter is in an “on” state and delivering AC power to the AC output power terminal.

3-6 TM-DIOP-01XN-01

Protections and Alarms

Overview

The Digital Signal Processor (DSP) in the inverter continuously monitors a number of parameters for purposes of protecting the power source, load, inverter and user from hazardous conditions. Fuses on the DC input and AC output provide additional hardware fault protection. An alarm is triggered whenever a fault is detected. The protective action in the case of a fault is to turn the inverter off. The inverter then enters a self-diagnosis loop until the fault causing the alarm clears. This also clears the alarm in the fault register and allows the inverter to resume normal operation. If an alarm is tripped the fault flag on the user port as well as the red front panel indicator will be active.When equipped with the Ethernet option, the actual fault condition causing the alarm can be queried.

Input Voltage Protection

The inverter will continuously operate from an input source in the range of -35 to -75 Vdc. Should the input voltage fall outside this range for more than 4 seconds, the inverter output is disabled and internal relays open to isolate the load and source. In this condition, the red LED on the front panel is lit and fault flag on the user port is set high. The inverter resumes normal operation as soon as the input is within acceptable limits for 2 seconds.

Protections and Alarms

Output Voltage Protection

The output is monitored for conditions potentially damaging to the inverter or load. A voltage exceeding 140 Vac (263 Vac for the 230 V model) at the inverter output for over 1 second, or a voltage below 80 V (154 Vac for the 230 V model) for more than 5 seconds will cause the inverter to shut down and open the internal load relay. This fault condition is reported by setting the fault flag on the user port and fault LED on the front panel. The DSP continues to check for compatible output conditions before enabling the inverter and switching to “on-line” status.

TM-DIOP-01XN-01 3-7

Inverter Module Installation and Operation

Overload Protection

The inverter will deliver the rated load power continuously at the rated ambient temperature. It will also reliably operate up to 1600 Watts without further restriction on the maximum ambient temperature. The internal temperatures of critical components monitored by the DSP will determine operating time at this overload range. Beyond 1600 Watts, the DSP computes the power and extrapolates the operating time at that power level before shutting down. The maximum overload rating is 3000 Watts for 5 seconds. After each overload trip event, the inverter re-starts after a 10-second pause. Should three such events occur within a 2-minute interval, the inverter shuts down permanently . Normal operation can be restored by clearing the alarm (see “To Clear an Alarm” on page 3–11) or using the front panel switch.

3500 3000

OVERL OAD OP ERATION

2500 2000 1500 1000

Output Power (W)

500

0 5 10 15 20

Time (s)

Figure 3-3

3-8 TM-DIOP-01XN-01

Overload curve

Over Temperature Protection (OTP)

This feature protects critical components from failure due to temperature stress should a fan fail or the ambient temperature or internal temperature exceed acceptable levels. This module also controls the fans, turning them on when internal temperatures exceed 35°C and increasing fan speed in proportion to increase in temperature. When an OTP event occurs, the Inverter shuts down and the fault flag is set on the front panel and userline port. Fans maintain operation at maximum speed until internal heatsink temperatures drop below 70°C at which point the inverter re-starts.

Short-circuit Protection

The inverter output is short-circuit proof. The DSP detects a sustained short-circuit (greater than 2 seconds) and shuts down the inverter to protect the load. The inverter will attempt to power the load a total of three times in a 4-second window before permanently shutting down. After clearing the load fault, normal operation can be restored (see “To Clear an Alarm” on page 3–11).

Over-Current protection

Protections and Alarms

The inverter can reliably deliver up to 50 A of peak current without tripping any protections. Two levels of protections are provided. The first level of protection is hardware based, providing peak current clipping at 50 A. Should the current exceed this (e.g. in the event of severe backfeed) the DSP forces the inverter to skip a line cycle. Three consecutive line cycle skips will force a reset of the inverter where the output is temporarily disabled for about 4 seconds or until the back-feed falls away .

Internal Diagnostics

Upon power-up or fault event, the inverter executes a sequence of internal diagnostics checking for compatible conditions at the DC input, output and selected internal modules. Different alarms cause execution of differing diagnostic sequences. All preceding fault conditions are continuously monitored as part of the internal diagnostics routine. In addition, the internal bus voltage, which is the inverter voltage source is also monitored. The diagnostic module checks to ensure this is within limits at start-up and continuously during normal operation. A failure of this bus sets the fault flag on the front panel and user-line port and disables the inverter. Normal operation resumes when within limits.

TM-DIOP-01XN-01 3-9

Inverter Module Installation and Operation

Fuses and Grounding

The inverter is equipped with non-user replaceable, internal fuses for fault protection. The input fuse (fuse F1) is rated at 60 A, 170 Vdc, 100 kA 1R and positioned in the return path. Both L1 and L2 output ports are protected with slow acting fuses (fuses F2 and F3). The fuse ratings are model dependant and as follows:

XDI2048 120 V output: 20 A 250 V XDI2048 230 V output: 12 A 250 V Grounding studs are provided adjacent to the DC input and AC output

ports. The equipment must be grounded at these locations as required by end applications and local regulations. See Chapter 2, “Rack Mount Frame Assembly and Installation” for connection details.

Incorrect Connection Protection

• Input contactor will not close for normal startup with reverse polarity input connection.

• The output contactor will not close if AC back feed is detected on power up or if a unit is unable to synchronize to the AC bus.

• The output fuse will open for output faults not covered by internal protection circuitry.

Output (AC) Alarm

The following conditions will cause an output alarm:

• Output overload

• Output short circuit

• Output Over-voltage

•Over-temperature

• Module failure

When such a condition exists,

1. The red FAULT indicator located on the front panel is turned on,

2. The open collector “Fault” alarm output is energized,

3. The output contactor is opened and the inverter output is disabled. Except in the case of an Output Overload when the module will continue to run for a short period, depending on the overload power, prior to shutdown.

3-10 TM-DIOP-01XN-01

To Clear an Alarm

Depending on the cause of the alarm, the alarm may be cleared automatically as soon as the fault condition has elapsed. In some cases, the alarm is cleared by:

• cycling the ON/OFF switch on the rear panel,

• toggling the Shut_Down user line,

• or toggling between Standby and Active buttons on the Web Browser

Maintenance

interface (if Ethernet Option is being used).

Periodic Cleaning

Fan Filter Replacement

Whenever a unit is removed from operation, clean the outside surfaces with a weak solution of soap and water. If required, use low-pressure compressed air to blow dust from in and around components on the printed circuit boards.

The XDI is fitted with disposable fan filters which prevent the entry of dust and debris into the unit. These filters should be inspected every six months. When the filters become dirty they can be replaced as shown in Figure 3-4.

TM-DIOP-01XN-01 3-11

3. Remove the Fan Bracket

2. Remove the Cover1. Unscrew the Cover

5. Remove the Fan and Fan Filters4. Remove the Front Panel

Figure 3-4

3-12

Replacing the Fan Filters

Remote

Communication & Monitoring

Chapter 4 contains information and procedures for using the Ethernet to provide remote communication and monitoring.

This chapter describes the following:

• setting up the computer and inverter for the first time

• using the Ethernet to remotely communicate with the inverter

• setting up and using the Web interface

Remote Communication & Monitoring

Introduction

When installed, the optional TCP/IP enabled Ethernet communications card and user interface provides remote monitoring and ON/STBY control of a Xantrex Datacom Inverter module.

Web-enabled User Interface

• Provides monitoring capability: Pout, Vout, Iout, On/Stby Status, Inverter model/version, and Fault Condition (if exists)

• Provides control capability: Remote On/Stby control of inverter

• Provides pro-active Fault Alarm: Emails SRQ to user-specified email address

• Output Current, Iout

• On/Stby Status

• Inverter model/version

• Fault Condition Query

Initial Setup

Introduction

To use the XDI Inverter Ethernet Interface Card, you must have the following equipment:

• A compatible model of inverter

• CAT5/CAT5e patch cable if you want to connect over the network

• Computer with Ethernet installed

• Web browser program

The Ethernet interface is usually installed in the inverter at the factory. Your local distributor or service center can also install the interface, especially for use in a previously-purchased inverter already on site. The Ethernet interface card will be configured with default settings (Table 4-

1).

4-2 TM-DIOP-01XN-01

Initial Setup

[96 mm]

Figure 4-1

Important:

The only way to configure the interface card is through the Ethernet port using TCP/IP protocol. Therefore, the Ethernet interface must be set up properly the first time. Once it is setup, the parameters (such as, password and IP address) should be saved in a safe place. Table 4-2 is provided to record your settings after they have changed.

3.45 " [88 mm]

Ethernet Board Top View Ethernet Board Bottom View

Ethernet Interface PCB

TM-DIOP-01XN-01 4-3

Remote Communication & Monitoring

How to Setup For the First Time

Hardware Setup

In order to communicate to the XDI Ethernet for the first time, you will need a CAT5/CAT5e cable and a computer with an Ethernet adapter installed.

Setting up to configure for the first time:

1. Wire up the rack mount assembly as stated in Chapter 2.

2. Connect to the unit as shown in Figure 4-2, “First Time Setup Connections” on page 4–4.

3. Turn on the inverter.

4. Configure the computer’s Ethernet adapter settings (contact Network Administrator).

5. Open your Web browser and go to the default IP address (Table 4-1).

Special cross-over cable required

Network Setup (PC to

Inverter)

Inverter

Network Setup (PC to Hub to

Figure 4-2

4-4 TM-DIOP-01XN-01

First Time Setup Connections

Hub

Inverter)

Inverter

Ethernet Setup

Initial Setup

You must run a Web browser to communicate and configure the XDI Ethernet. Microsoft Internet Explorer or Netscape Communicator are such examples.

Important:

Ensure the computer’s IP address and sub-net mask are compatible with the unit’s. (contact network administrator for details).

Ensure that the unit’s IP address is unique on the network.

Configure Ethernet settings:

1. Run your Web browser program.

2. In the address box type in the “Default IP” (Table 4-1).

3. Select the “Setup” link located on the upper left hand side.

4. Configure the Ethernet settings to your unique setup (see “Setup

Page” on page 4–15).

Table 4-1

Setting Default Value

Default IP 192.168.1.1 Gateway IP 0.0.0.0 Sub-Net Mask 255.255.255.0 Domain Name Server 1 0.0.0.0 Domain Name Server 2 0.0.0.0 SMTP (email) Server none Email Alert Address none Password 12345

Default Settings

Important:

changed to a value where communication can not be established any more, a hard reset must be done (see “Resetting” on page 4–6).

TM-DIOP-01XN-01 4-5

Be careful when you change the network settings. If they are

Remote Communication & Monitoring

You can use Table 4-2 to record your own settings.

Resetting

Table 4-2

Setting V alue

Default IP Gateway IP Sub-Net Mask Domain Name Server 1 Domain Name Server 2 SMTP (email) Server Email Alert Address Password

User Configured Settings

To reset the Ethernet settings the cover will have to be removed to put a jumper onto the control card. When the Ethernet is reset, its settings will be changed to the default values as shown in Table 4-3.

To reset the Ethernet:

1. Remove the XDI unit from it’s rack mount.

2. Remove the top cover (Figure 4-3, “Removing Unit’s Top Cover” on page 4–7).

3. Place a jumper on SW2 (Figure 4-4, “Ethernet Reset Jumper” on page 4–8).

4. Replace top cover.

5. Apply power to the XDI by putting it back into the rack mount and turning the unit on.

6. Wait 10 seconds.

7. Remove the XDI from the rack mount.

8. Remove the top cover.

9. Remove the jumper on SW2.

10. Replace the top cover.

4-6 TM-DIOP-01XN-01

Initial Setup

Table 4-3

Setting Reset Value

Default IP 192.168.1.1 Gateway IP 0.0.0.0 Sub-Net Mask 255.255.255.0 Domain Name Server 1 0.0.0.0 Domain Name Server 2 0.0.0.0 SMTP (email) Server not changed Email Alert Address not changed Password 12345

Reset Settings

Figure 4-3

TM-DIOP-01XN-01 4-7

Removing Unit’s Top Cover

Remote Communication & Monitoring

Ethernet configuration reset jumper (SW2)

Figure 4-4

Ethernet Reset Jumper

4-8 TM-DIOP-01XN-01

Operating Instructions

Introduction

The Ethernet interface card allows you to monitor/configure settings using a Web page. It also adds email functionality to the XDI. The unit will automatically send an email when it is powered up or when there is a fault condition.

This section describes how the Web page and email works.

Network Connection

This configuration is used when you want to communicate to one or more XDI inverters over a network. In order to use network connection the network settings on the XDI’s Ethernet interface card must be configured properly. Chapter 2 describes how to configure the network settings for the first time.

Setting up to communicate using network connection:

1. Wire up the rack mount assembly as stated in the XDI manual.

Operating Instructions

2. Connect the XDI to a network.

3. Turn on the inverter.

4. Wait for an email that will be sent to the configured “Email Alert

Address”.

5. Run a Web browser program on the computer.

6. In the address box of your browser, type in the configured IP address

sent in the email.

Important:

browser to access its Web page at any one time.

TM-DIOP-01XN-01 4-9

Each XDI Ethernet on the network will allow only one Web

Remote Communication & Monitoring

Special cross-over cable required

Inverter

Network Setup (PC to Inverter)

InverterHub

Network Setup (PC to Hub to Inverter)

DHCP Server

Inverter

Figure 4-5

Hub

Network Setup (Full Network)

Network Setup

4-10 TM-DIOP-01XN-01

Using DHCP

Operating Instructions

A DHCP server is used to obtain a dynamic IP that is unique on the network. To enable DHCP, set the default IP to “0.0.0.0”. On power up the Ethernet interface card will request a unique IP address from the DHCP server which it will set as its active IP address.

If the “SMTP (email) Server” and “Email Alert Address” is setup properly the Ethernet interface card will send an email with the obtained IP address to be used on your Web browser.

On power up, if the default IP address is set to “0.0.0.0” the “Gateway IP” will be reset to “0.0.0.0” as well so that it could obtain a valid gateway IP. This is done to facilitate the use of the XDI on different networks when using DHCP. If the default IP is static, the gateway IP is left unchanged.

Important:

directly to the inverter (without a DHCP server), the unit’s active IP will also be “0.0.0.0”and communication to the inverter will not be possible. To correct the problem, connect the inverter back onto the network using DHCP or reset the Ethernet (see “Resetting” on page 4–6).

What Power On Does

During power on the Ethernet interface card takes approximately 8 seconds to initialize. If a DHCP server is used, the card resets the gateway IP and attempts to get a new active IP and gateway. Once initialization is completed, the card will attempt to enable its Web server. It will do so for the next minute. If successful, it attempts to send an email to the configured “Email Alert Address” using the configured “SMTP Server” (see “Network Connection” on page 4–9).

If you set the default IP to “0.0.0.0” and you connect a computer

TM-DIOP-01XN-01 4-11

Remote Communication & Monitoring

Password

The Web page interface is password protected. See “Password” on page 4–12 for the default password. The Web page uses the industry standard MD5 algorithm to authenticate the remote user.

Network configurations (Default IP, SMTP Server etc.) are protected with one password (at+iRPG) and all other settings (for example, Monitor Refresh Rate and Standby) are protected by another (at+iWPWD). For simplicity, the Web interface will set both passwords to the same value. Therefore, when you try to change a parameter, a password prompt may appear twice. After submitting a password you can freely change parameters for 10 minutes.

Figure 4-6, “Password Confirmation Boxes” on page 4–12 shows the screen that will appear when both passwords are needed. There may be only one box at other times. Enter the previously saved password into both boxes and select “Submit”.

Passwords must be 4 to 10 characters long. To disable the password enter a new password with blanks in the Setup Page (see page 4–15).

Important:

following the procedure described in “Resetting” on page 4–6.

Figure 4-6

If you forget the password, you can reset all the parameters by

Password Confirmation Boxes

4-12 TM-DIOP-01XN-01

Automatic Power-On Email

When the inverter is turned on, it will attempt to send an email to the configured “Email Alert Address” using the configured “SMTP Server”.

Contents of the email:

From: XDI <serial number> To: <Email Alert Address> Subject: Unit powered on Body: IP address: <IP_address>

How to Use the Web Interface

To communicate to the Web interface the active IP must be entered into the “Address” box of your Web browser. i .e. “192.168 .1.1”. The “Man age page” will be displayed and it will contain links to monitor and setup the inverter. You will have access to the “Manage page”, described on page 4–14, the “Setup page”, described on page 4–15, and the “Monitor page”, described on page 4–17 .

Operating Instructions

TM-DIOP-01XN-01 4-13

Remote Communication & Monitoring

Manage Page

The “Manage page” is the first page of the Web page. It contains information about the inverter as well as buttons to put the unit into or out of standby mode.

Figure 4-7

4-14 TM-DIOP-01XN-01

Manage Page of Web Interface

Table 4-4

Object Description

Active Button Puts the unit into active mode. The inverter’s output

Standby Button Puts the unit into standby mode. The inverter’s output

DSP Firmware Version Current version of the inverter’s control DSP

Manufacturer inverter manufacturer Serial Number Programmed inverter serial number Manage Link Link to same page Monitor Link Link to Monitor Page Setup Link Link to Setup Page

Manage Page of Web Interface

is enabled.

is disabled.

firmware.

Setup Page

Operating Instructions

The “Setup page” allows the user to set the Ethernet interface card’s network setting, email settings and refresh rate. It is important that the network settings are correct to ensure proper communication.

Important:

Contact Network Administrator for more information.

Figure 4-8

TM-DIOP-01XN-01 4-15

Setup Page of Web Interface

Remote Communication & Monitoring

Table 4-5

Object Description

Monitor Page Refresh Rate

Active IP Inverter’s active IP address Default IP Set this value to a static IP if desired or set it to 0.0.0.0

Gateway IP Address for network gateway Sub-Net Mask Identifies which portion of IP address is the network ID

Domain Name Server #1

Domain Name Server #2

SMTP (email) Server Address of network email server Email Alert Address Email address used to send alert messages Web Password Text to change to a new password (4–10 characters

Password Confirm Confirmation of new password Submit Updates the Ethernet interface card with the above

Manage Link Link to Setup Page Monitor Link Link to Monitor Page Setup Link Link to same page

Setup Page of Web Interface

The rate at which to automatically refresh the monitor page (The Refresh Data link on the “Monitor Page” should be selected for the new refresh rate to take effect.)

to use a DHCP server.

and which portion is the host ID IP address to common name translator #1

IP address to common name translator #2

long) Leave empty to disable password

configuration

4-16 TM-DIOP-01XN-01

Monitor page

Operating Instructions

The “Monitor page” shows the current status of the Inverter. It displays the output measurements, output conditions and faults.

Figure 4-9

TM-DIOP-01XN-01 4-17

Monitor Page of Web Interface

Remote Communication & Monitoring

Table 4-6

Object Description

Output Voltage Last measured output voltage (V rms) Output Current Last measured output current (Arms) Percent Load Last measured percent load (%). Indicates percentage of

Startup Status of startup sequence Fault Status List of current faults of the inverter (see Table 4-7 on

Faults Since Power OnList of faults that have occurred since power up (see

On LED Indicates state of the inverter:

Fault LED Indicates fault condition:

Refresh Data Link Updates all the data on the page. Select this every time

Close Window Link

Monitor Page of Web Interface

load being drawn from the inverter with respect to maximum load capability

page 4–19)

Table 4-7)

Green – Inverter is operating normally Yellow – Inverter is running startup sequence, or in standby mode Off – Inverter’s output is disabled because a fault has occurred.

Red – Inverter has a fault condition Off – Inverter is operating normally

the “Monitor Page Refresh Rate” parameter has been changed.

Closes the page

4-18 TM-DIOP-01XN-01

Automatic Shutdown Email

When the inverter shuts down due to a fault or a user shutdown, the Ethernet interface will attempt to send an email to the configured “Email Alert Address” using the configured “SMTP Server” (see “Network Connection” on page 4–9).

Contents of the email:

From: XDI <serial number> To: <Email Alert Address> Subject: Unit has shutdown Body: Serial # <Serial> at <IP> has shutdown. <Shutdown_Code>

The shutdown code list is a list of decimal values that represent specific shutdown conditions (Table 4-7, “Shutdown Code” on page 4–19) currently exhibited by the inverter. Each shutdown code is separated by a space.

Operating Instructions

Important:

shutdown due to a fault, the inverter may have already corrected the problem.

Table 4-7

Code Fault Description

16 Reserved 15 Reserved 14 Reserved 13 Input stage voltage out of range 12 DC link stage over voltage 11 Output stage over voltage 10 Multiple output stage over current 9 Output overload 8 Synchronization error 7 Over temperature 6 Output disabled via interlock 5 Output disabled via interface command 4 Output disabled by user. 3 DC link stage under voltage 2 Output stage under voltage 1 Output stage over current

By the time you have received the email, if the inverter has

Shutdown Code

(To enable, toggle inter l ock or interface command)

TM-DIOP-01XN-01 4-19

Remote Communication & Monitoring

Important:

detailed description of faults.

Refer to “Protections and Alarms” on page 3–7 for a more

4-20 TM-DIOP-01XN-01

Troubleshooting

Chapter 5 contains information and procedures for troubleshooting your XDI Inverter and Ethernet card

Troubleshooting

User Diagnostics

If your XDI is not performing as described in this manual, run through the procedures and checks in this section before calling your service technician. These procedures are confined to operator-level functions only and do not require cover-off servicing.

Emergency Shutdown

In an emergency, carry out both of these steps:

1. Shut the inverter off immediately.

2. Isolate the power source by turning off the input and output breakers.

Unusual or Erratic Operation

If the inverter displays any unusual or erratic operation, follow these steps:

1. Shut the inverter off immediately.

2. Disconnect the load by turning off the output breaker or load switch.

3. Test the inverter with no load. Check front panel LED status against Table 3-1 on page 3–6 and “Protections and Alarms” on page 3–7.

4. If the tests show that the power supply is functioning normally, check that load, programming, and monitoring connections and circuits.

Refer to Table 5-1, “Inverter Diagnostics” on page 5–3 and Table 5-2, “Ethernet Diagnostics” on page 5–4 for more detailed user diagnostics.

If the problem is not solved by following this procedure, or if the unit fails to operate correctly after additional diagnostics in Table 5-1 and Table 52, call your service technician.

5-2 TM-DIOP-01XN-01

User Diagnostics

Diagnostic Guide

Table 5-1

Symptom Check Further Checks and Corrections

No output. No front panel indication.

Red LED on. No output

Unit cycles on/off. Green LED - steady blink briefly each time prior to turning on.

No output. Green LED - short blink at a slow rate (approx. 1/ sec.)

Inverter Diagnostics

Is input breaker and power to rack enabled?

Is unit fully recessed and secured in rack?

Is power switch ON? Beyond scope of user

Is input voltage within working range?

Are fans operating continuously at high speed?

Internal module fault. Beyond scope of user

Check for load fault. Ensure no overload or short

Internal module fault? Beyond scope of user

Unit in shut down? Check status of signal on

Is unit fully recessed and secured in rack?

Internal module fault. Beyond scope of user

Check for availability of power source.

See Chapter 2.

troubleshooting. Service required.

Verify input voltage is within

-35Vto-75V Check if ambient temperature is

within 0–50°C.

troubleshooting. Service required.

circuit condition is present at output.

troubleshooting. Service required.

shutdown pin on user port or query same status using Ethernet if equipped with one.

If connectors don’t make full contact, the unit remains shutdown. See Chapter 2.

troubleshooting. Service required.

TM-DIOP-01XN-01 5-3

Troubleshooting

Table 5-2

Symptom Check Further Checks and Corrections

IP address doesn’t work 1. Static IP already being used by

Email was not sent on power up or fault condition

Monitor page is not updating

Can not change any settings on Web page

Pictures missing on Web page

Ethernet Diagnostics

another device on the network

2. DHCP server failed to assign IP 2. IP was not configured to

3. Connected to 100baseT only hub 3. Connect to 10baseT or 10/

4. Another computer on the network is accessing the Web page

1. Network traffic is high 1. Wait a few minutes for the

2. Network settings are incorrect 2. Recheck the “SMTP server”

3. XDI failed to connect to computer or network

1. Auto refresh rate is set to “Don’t auto refresh”

2. Monitor page has not yet refreshed 2. Click on the “Refresh Data”

1. Password is incorrect 1. Set the correct password in the

1. Web browser failed to cache pictures on the first try due to traffic

1. Change the static IP to an unused address

0.0.0.0 to use DHCP server Check with IT to see if DHCP server working properly

100baseT hub

4. Close the W eb page on the other computer and retry

email to be sent

and “Email Alert Address” settings in the Setup page

3. See suggestions for troubleshooting when IP address doesn’t work

1. Change the “Page Refresh Rate” setting on the setup page and click “Submit”

link on the monitor page

password box (see “Password” on page 4–12)

1. Clear the W eb browser’s cache. Usually in the options stating clearing temporary files.

Important:

problem. If the problem still persists, try to reset the Ethernet interface card settings by doing a hard reset as stated in “Resetting” on page 4–6.

5-4 TM-DIOP-01XN-01

Cycling the power on the inverter may automatically fix the

Specifications

Appendix A supplies information about specifications for the XDI Inverter and the Ethernet.

Specifications

Inverter Specifications

Electrical Specifications

Input Voltage, Current, Power, Frequency Ranges

Nominal Input - 48 VDC Input Range - 4 0 to - 60 V (meets all specification) Safe Input Range ± 80 Vdc (will not damage unit) Maximum Input Current 90 A (at 40 V in, max 3 kW surge output,

Nominal input Current 36 A (at 48 V input, 1500 W output) Maximum Input Current Ripple < 1% Input Current DC Side Voice Band Noise Limit less than 32 dBrnc (C-message

Over Current Protection electronic limit on input boost converter

Inrush Current Controlled 40 A typ ical at 48 V < (2x I

5s max)

weighting)

stage, 60 A fuse on DC input Inverter stage output fuse for extreme faults

)

rated

Output Voltage, Current, Power, Frequency Ranges

Waveform True Sinusoidal THD < 3% Typical for linear loads Output Voltage 120 Vac/60 Hz

230Vac/50Hz Voltage Regulation < -10%/+4% over full operating range Frequency Stability ± 0.05% Frequency Accuracy 60/50 Hz ± 0.1% Fully Isolated input to output Power Rating 2 kVA/1.5 kW Max, over full operating

temperature range Peak Output Current Into

Nonlinear Load

A-2 TM-DIOP-01XN-01

50A

maximum for 120VAC

maximum for 230VAC

25A

Inverter Specifications

Power Factor • linear – powers all loads with 0

leading to 0 lagging PF

• stable with constant power type loads like Power factor corrected power supplies

• non-linear – powers rectified loads with up to 2.8 Crest Factor at full load

Motor Starting 4 kVA output for 5 s maximum

TM-DIOP-01XN-01 A-3

Specifications

Efficiency • Minimum 85% efficiency at full power, peak efficiency 89%

• No load draw: less than 60 W

Star t Up Behavior

• Hot-Swap capable, with controlled inrush current

• No arcing of connectors when unit inserted or withdrawn

• Output phase locked to parallel connected units prior to power up

• Smooth balancing of power with parallel connected units.

Regulatory Approvals

CE EMC Directive requirements FCC Part 15 Class B radiated and conducted limits.

NEBS LEVEL 3 120 V, 60Hz: Certified to CAN/CSA C22.2 No. 60950-00 and

UL60950, 3rd Ed. and carries the cCSAus mark. Complies with FCC Part 15, Subpart B, Class B (radiated and conducted emissions.)

230 V, 50Hz: Carries CE mark and complies with the Low Voltage Directive and EN60950. Complies with the specific requirements of both EN55022 (emissions) and EN55024 (immunity).

Environmental Specifications

Operating Ambient Temperature 0° (32°F) to +50°C (122°F), no de-rating Storage Temperature Range -50° (-58°F) to +85°C (185°F) Humidity Range Max 95% non-condensing

A-4 TM-DIOP-01XN-01

Mechanical Specifications

Ventilation Air intake from front of unit

Mounting 1 U rack height in rack mount frame, no

Weight 22 lbs. (10kg) Control Connectors on Back Plane User lines and paralleling signal lines

Front Panel Indicators and Switches Inverter on/off rocker switch

Reliability MTBF > 100,000 hours

Reparability MTTR < 1 minute (for basic module

Inverter Specifications

No additional clearance required top or bottom

additional clearance required top or bottom Chassis for 19” rack holds 1 module

via wire clamp connectors Optional Ethernet port accessible via standard RJ-45 connector

Green LED indicates STANDBY MODE when flashing, ON when solid Red LED indicated FAULT

Maintenance is minimal, air inlets should be kept free of dust

swap)

TM-DIOP-01XN-01 A-5

Specifications

Dimensions

22.14 in.

(562 mm)

17.25 in.

(438 mm)

19.00 in. (483 mm)

Figure A-1

Inverter and Rack Mount Frame Dimensions

Weight Inverter: 22 lbs. (10kg)

Rack Mount Frame: 6 lbs (2.7 kg) with sliding rails

20.24 in.

(514 mm)

1.71 in. (43 mm)

A-6 TM-DIOP-01XN-01

Ethernet Specifications

Specifications The specifications in this section are warranted at 25°C ± 5°C unless

otherwise specified. All specifications are subject to change without notice.

Readback Resolution Volta ge Current Percent Load

Readback Accuracy Volta ge Current Percent Load

Network Wiring Scheme 10baseT

0.1 V

0.1 A

0.1%

0.5 V

0.5 A 5%

TM-DIOP-01XN-01 A-7

A-8

Warranty and Product Information

Warranty

What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc.

("Xantrex") and covers defects in workmanship and materials in your Xantrex Datacom Inverter. This warranty period lasts for three (3) years from the date of purchase at the point of sale to you, the original end user customer. You require proof of purchase to make warranty claims.

What will Xantrex do? Xantrex will, at its option , rep air or replace the defective product free of

charge, provided that you notify Xantrex of the product defect within the W arranty Period, and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty.

Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and building replacement products. Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement. If Xantrex repairs or replaces a product, its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer, whichever is greater. All replaced products and all parts removed from repaired products become the property of Xantrex.

Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer via a Xantrex-selected non-expedited surface freight within the contiguous United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada.

How do you get service? If your product requires troubleshooting or warranty service, contact your

merchant. If you are unable to contact your merchant, or the merchant is unable to provide service, contact Xantrex directly at:

Telephone: 1 800 670 0707 (toll free North America)

1 360 925 5097 (direct)

Fax: 1 800 994 7828 (toll free North America)

1 360 925 5143 (direct)

Email: customerservice@xantrex.com

Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities.

TM-DIOP-01XN-01 B-1

Warranty

What proof of purchase is required? In any warranty claim, dated proof of purchase must

accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.

Proof of purchase may be in any one of the following forms:

• The dated purchase receipt from the original purchase of the product at point of sale to the end user, or

• The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status, or

• The dated invoice or purchase receipt showing the prod uct exchanged under warranty

What does this warranty not cover? This Limited W arranty does not cover normal wear and tear

of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to:

a) the product if it has been misused, neglected, improperly installed, physically damaged or altered,

either internally or externally, or damaged from improper use or use in an unsuitable environment;

b) the product if it has been subjected to fire, water, generalized corrosion, biological infestati ons, or

input voltage that creates operating conditions beyond the maximum or minimum lim it s listed in the Xantrex product specifications including high input voltage from generators and lightning strikes;

c) the product if repairs have been done to it other than by Xantrex or its authorized service centers

(hereafter "ASCs");

d) the product if it is used as a component part of a product expressly warranted by another manufac-

turer;

e) the product if its original identification (trade-mark, serial number) markings have been defaced,

altered, or removed.

Disclaimer

Product

THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGA TIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.

IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.

B-2 TM-DIOP-01XN-01

Return Material Authorization Policy

Exclusions

If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they are limited to the duration of this Limited Warranty. Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to state or province to province.

Warning: Limitations On Use

Please refer to your product manual for limitations on uses of the product.

SPECIFICALLY, PLEASE NOTE THAT THE XANTREX DATACOM INVERTER SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.

Please note that the Xantrex Datacom Inverter is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes.

XANTREX DATACOM INVERTER IN CONNECTION WITH LIFE SUPPORT

Return Material Authorization Policy

Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory "Ship To" address. Products must also be shipped prepaid. Product shipments will be refused and returned at your expense if they are unauthorized, returned without an RMA number clearly marked on the outside of the shipping box, if they are shipped collect, or if they are shipped to the wrong location.

When you contact Xantrex to obtain service, please have your instruction manual ready for reference and be prepared to supply:

• The serial number of your product

• Information about the installation and use of the unit

• Information about the failure and/or reason for the return

• A copy of your dated proof of purchase Record these details in “Information About Your System” on page B–4.

TM-DIOP-01XN-01 B-3

Warranty

Return Procedure

1. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging.

2. Include the following:

• The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the

box.

• A return address where the unit can be shipped. Post office boxes are not acceptable.

• A contact telephone number where you can be reached during work hours.

• A brief description of the problem.

3. Ship the unit prepaid to the address provided by your Xantrex customer service representative.

If you are returning a product from outside of the USA or Canada In addition to the above,

you MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits.

If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex

return material authorization (RMA) number is not required. However, you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility.

Out of Warranty Service

If the warranty period for your Xantrex Dataco m In verter has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be serviced or replaced for a flat fee.

T o return your Xantrex Datacom Inverter for out of warranty service, contact Xantrex Customer Service for a Return Material Authorization (RMA) number and follow the other steps outlined in “Return Procedure” on page B–4.

Payment options such as credit card or money order will be explained by the Customer Service Representative. In cases where the minimum flat fee does not apply, as with incomplete units or units with excessive damage, an additional fee will be charged. If applicable, you will be contacted by Customer Service once your unit has been received.

Information About Your System

As soon as you open your Xantrex Datacom Inverter package, record the following information and be sure to keep your proof of purchase.

❐ Serial Number ❐ Purchased From ❐ Purchase Date

B-4 TM-DIOP-01XN-01

_________________________________ _________________________________ _________________________________

Xantrex Technology Inc.

1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct

1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct

customerservice@xantrex.com www.xantrex.com

TM-DIOP-01XN-01

Printed in Canada

Xantrex Technology XDI2048 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Purpose

Scope

Audience

Organization

Conventions Used

Related Information

Important Safety Instructions

Introduction

Inverter Information

Description

Features and Options

Ethernet Information

Description

Features and Functions

Part Number and Ordering Information

Initial Inspection

Packaging for Shipping or Storage

Introduction

Location, Mounting and Ventilation

Installation Into Cabinet Style Equipment Racks

Installation into Relay Racks

DC Input Power

Input Connector and Cables

DC Input Wire Connection

AC Load and Signal Line Connection

AC Output Connector

Load Wiring

Load Connection

User Line Connection

Overview

User Line Connector

User Line Wiring

User Line Connection

CAN/SYNC Connector

Overview

Specifications:

CAN/SYNC Connection

CAN/SYNC Wiring

Connection Schemes

Stand-Alone Operation

Parallel Operation

Connection

Split Phase Operation

Three Phase Operation

Overview

3-Phase Synchronization and Signal Wiring

3-Phase, 3-Wire Delta Output Wiring

3-Phase, 3-Wire Y-Connection Output Wiring

3-Phase, 4-Wire Y-Connection Output Wiring

Ethernet Port

Installation into Rack Mount Frame

Operation of Inverter Module

Theory of Operation

System Startup

Standby Mode

Cooling Fans

User Interface

Front Panel

User Lines

Protections and Alarms

Overview

Input Voltage Protection

Output Voltage Protection

Overload Protection

Over Temperature Protection (OTP)

Short-circuit Protection

Over-Current protection

Internal Diagnostics

Fuses and Grounding

Incorrect Connection Protection

Output (AC) Alarm

To Clear an Alarm

Maintenance

Introduction

Web-enabled User Interface

Initial Setup