Xantrex xpower 200W, xpower 400W, xpower 800W Owner's Manual

by
XP_D igital_200-400-800.book Page i Wednesday, O ctober 26, 2005 2:51 PM
Digital Inverter 200 W , 400 W, 800 W
Owner’s Guide
XP_D igital_200-400-800.book Page ii Wednesday, October 26, 2005 2:51 PM
About Xan tre x
Trademarks
Digi tal Inverter 200 W, 400 W, 800 W is a tradem ark of Xantrex Interna ti onal. Xantrex is a regist ered trademark of X antrex International.
Other trademarks, reg istered trademarks, and produc t names are t he pr operty of thei r respective owner s a nd ar e us ed here in for identificat ion purposes only.
Notice of Copyright
Digi tal Inverter 200 W, 400 W, 800 W Owner’s Guide © October 200 5 X an tr e x Inter nati on a l. All rig hts r es er ved .
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”) (a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION. (b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR L OSS OR DAMAGE, WHETHER DIR ECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATI ON WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
October 2005 Revis ion B
Part Number
975-0176- 01-01
Contact Information
Telep hone: 1 360-925-5097 Fax: 1 360- 925-5143 Web: www.xantrex.com/support
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Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
About This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Additional Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Digital Inverter Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AC (Front) Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DC (Back) Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Digital Display (Top) Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Types of Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Connecting the Digital Inverter . . . . . . . . . . . . . . . . . . . . . . . . . 14
Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting for Loads Under 150 W . . . . . . . . . . . . . . . . . . . . . . 15
Connecting for Loads Over 150 W . . . . . . . . . . . . . . . . . . . . . . . 16
5. Operating the Digital Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Opera ting Conditions and Guideli nes . . . . . . . . . . . . . . . . . . . . . 19
Shutting the inverter off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating normal loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operating loads with high surge requirements. . . . . . . . . . . . . 22
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6. Maintaining Battery Condition . . . . . . . . . . . . . . . . . . . . . . . . . .24
7. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Common Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Buzz in audio systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Television interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubl eshooting Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
9. Warranty and Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
10. Other Xantrex Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
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1 Introduction
Thank you for purchasing the XPower Digital Inverter 200 W, 400 W, 800 W. These Digita l Inverters are part of a family of advanced high­perfor mance powe r invert ers f rom Xant rex, t he leade r in h igh freq uency inverter design.
Connected to the 12 volt outlet in your car, truck, boat, RV, or directly from a dedic ated 12 V battery ( 400 and 800 W only), the Digital Invert er efficiently and reliably po wers a wide varie ty of household AC products, such as portable stereos, laptop computers, TV s, VCRs, and other similar products.
The Digital Inver ter use s reliable solid s tate power electronics for years of saf e, trouble-free operati on and includes the foll owing automatic features to ensure safe and trouble-fre e operation:
Low ba tt er y al ar m
Low voltage shutdown
High voltage shutdown
Ove rload shutdown
Ove rheating shutdown
Short-circuit protection
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About This Guide
To get the best pe rformance from your Digi tal Inverte r, we recommend that you read this guide before connecting a nd using the Digital Inverter. Save this guide for future re fere nce .
This guide contains:
Important safety information (page 3)
Digital Inverter fe atures (page 6)
Instructions for connecting the inverter (page 14)
Operating guidelines (page 19)
Troubleshooting information (page 26)
Spe cifications (page 31)
Warranty and service information (page 33)
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2 Important Sa fety Inf o rmatio n
Misusi ng or incorrectly connecting the Digital Inverter 200 W, 400 W, 800 W may damage the equipment or crea te hazardous conditions for users . Rea d th e followi ng sa fety in struc tio ns and pay sp ecia l atte nt ion to all Caution and Warning statements in the guide.
Warnings identify
conditions that may result in persona l injury or loss
of life. Cautions identify conditions or practices that may damage the unit or
other equipment.
Warnings and Cautions
W ARN ING : Shock hazard
Keep children aw ay from the Digital Inverter inverter. The inverter generates the sam e potential ly lethal AC power as a normal household wal l ou tl e t. Trea t th e o ut l e t w ith re sp ec t!
W ARN ING : Heated surface
The Digital Inverter housing may become uncomfortably warm, rea ching 140° F (60° C) under extended hi gh power operation. Ensur e that at least 2 inches (5 cm) of air surround t he inverter. During operation, keep it away from materials that may be affected by hig h temperatures.
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W ARN ING : Explosion hazard
Do not use the Digital Invert er in the presence of flammable fumes or gases, such as in the bilge of a gasoline powere d boat, or near propane tanks. Do not use the Digital Inverter in an enclosure containing automotive-type, lead-acid batteries. These batterie s, unl ike sea led batt eries, vent explosive hydrogen ga s, which can be ignited by sparks from electrical connections.
W ARN ING : Crash hazard
Vehicle driver s should not configure or troubl eshoot the Digital Inverter while they are driving the vehicle.
CAUTION: Output non-sinusoidal
Some chargers for small nickel-cadmium batt eries can be dam aged if connected to the Digital Inver ter. Do not use the i nverter with the foll owing appliances:
Small battery-operated appliances like rechargeable flashlights, some r ech ar geabl e sha vers, an d night l ights th at ar e pl ug ged dir ec tly int o an AC rece p ta cl e to rec harg e .
Battery chargers used in hand power too ls. These chargers display a warning label stating that da ngerous voltages are pre sent at the charger battery terminals.
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CAUTION
Do not connect live AC power to the Digital Inverter’s AC outlets. The inverter will be damaged even if it is turned off . Do not connect any AC load tha t has its neutr al conductor connected to ground to the Digital Inverter.
Additional Safety Guidelines
Do not insert foreign objects in the Digital Inverter outlets or vent ilation openings.
Ne ver connect the inverter to power utility AC distribution wiring.
Do not use the Digital Inverter in temperatures over 100° F (40° C).
Do not expose the Digi tal Inverter to water, rain, sn ow, or spray.
Failure to follow these safety guidelines may cause p ersonal injury and/ or dam age to the Digital Inverter. It may also void your product warranty.
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3 Dig it al In vert er Features
This section describes th e main features of the Digital Inverter.
CAUTION
To prevent overhea ting, ensur e that all the ventilatio n openings on the unit are kept cl ear.
AC (Front) Panel
Figure 1 shows the AC panel of the 200 W unit.
OUTPUT: 115 VAC 60 HZ 160 W/1.4A Continuous
Figure 1
AC Panel of 200 W unit
An AC receptacle is loca ted on one end of the 200 W unit. You can plug in 120 V appli ances wit h a combined total continuous power consum ption of 160 W or less when the inverter is turned on.
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Figure 2 shows the AC panel of the 400 W unit, which is very s imila r to the 800 W unit.
Figure 2
AC Panel of 400 W unit
Two AC receptacle s are located on one end of the 400 W unit and the 800 W unit. You can plug in 120 V appliance s wit h a combined total cont inuous power consumption of 320 W (400 W unit) or 640 W (800 W unit) or le ss when the inverter is turned on.
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DC (Back) Panel
Figure 3 shows the DC pane l of the 200 W unit. Use Table 1 to i dentify the function of items.
2B
Figure 3
DC Panel of 200 W unit
2A
1
Figure 4 shows the DC panel of the 800 W unit, which is very s imila r to the 400 W unit. Use Table 1 to ident ify the function of items.
2B
2A
Figure 4
DC Panel of 800 W unit
8
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Table 1
DC Panel Functions
Item Function
1
Fan and Ventilation Openings
The cooling fan on the units are desi gned to operate only when output power is gre ater than approximately 80 W. When the inverter is tu rned on, the fan may oper ate momentarily. The ventilation openings should not be cove red at any time w hile the inver ter is operating.
2
A) Positive and B) Negative Cabling Terminals
Con nect th e ri ng te rmi nal s on th e power cables to th ese ter mina ls . To ensure correct polarity, red must be connected to red and black must be connected to black.
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Digital Display (Top) Panel
Figure 5 shows the Digital Display panel. Use Table 2 to identify the funct ion of items.
3 2
Figure 5
10
1
Digital Disp lay Panel
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Table 2
Digital Display Panel Functions
Item Function
1 Swi tch to turn the unit on and off.
Press to toggle the display function to show input voltage, output power and output vol tage.
2 Normal Operation
Digit al display sh ow s input volta ge, output power and output voltage.
Erro r Mode
Digital display shows erro r codes and alarm sounds when unit has shut down d ue t o under - vo ltage , o ver -vo lt age, o ver-load , over hea ting or high - s u rge.
3 LEDs indi cate the status of the digital display.
Audible Alarm
An audib le alarm warn s you if an und er -vol t age shut down is abo ut to occur.
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Types of Connections
Cable Clamps/Battery
Product Lighter Plug Conne cti on
200 W unit Available – You must connect
Connections
Not Available a separate lighter plug cable (incl uded).
400 W unit Available – You must connect
a separate lighter plug cable (incl uded).
Available – You must conn ect
a separate battery cl amp cable
(incl uded).
800 W unit Not Availab le Available – You must conn ect
a separate battery cl amp cable
(incl uded).
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Accessories
Figure 6 shows the lighter plug cable that is included with the 200 W unit and 400 W unit.
Figure 6
Lighter Plug Cable
Figure 7 shows the cable supplied with the 400 W unit and 800 W unit for dire ct connection to a 12 V battery.
Figure 7
Cable for Direct Connection to a 12 V B at te ry
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4 Conne cting the Digital Inverter
CAUTION
The Digital Inverter must only be connected to a battery that has a nominal output of 12 V. It will not operate if connecte d to a 6 V batte ry and may be damaged if connect ed to a bat tery with 16 V or m ore.
It is recommended that you hard wire the 800 W unit directly to the 12 V batter y.
Choosing a Location
For best performance, place the inverte r on a flat s urface in a location tha t is :
Dry Do not expose the inver ter to water, rain, snow or spray. Cool Operate the inverter in ambient temperatures between 0°C
and 40 °C (32 ° F and 100 °F ). Keep it away fr om heating vents and direct sunlight.
Well-ventilated For proper cooling, allow at least 2 inches (5 cm) of
clearance around the inverter .
Clean and free of dust and dirt
Safe Do not ins tall the in verter in a compartm ent with batteries
Choose a location that is free of an y debris that could get into the inverter.
or fla m ma ble liquids, such as gasoline, or explosive vapors .
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Connecting for Loads Under 150 W
Follow these steps to connect the 200 W unit or 400 W unit:
1. P lace the inverter on a flat surface such as the floor of your vehicle.
2. Make sure tha t the unit is off by verifying the digital display is off.
3. Take the power cord equipped with the lighter plug (Figure 6) and place the ring terminals over the two cabling terminals on the back of the inv erter. (The cabling termina ls are shown in Figure 3 and Figure 4.)
CAUTION: Reverse polarity
Power connections of the 12 V DC battery to the Digi tal Invert er must be positive to positive and negative to negative. A reverse polarity connect ion (positive to negat ive) will blow a fuse in the i nverter and may permanently damage the unit. Damage caused by a reverse polarity connection is not covered by your warranty.
CA U TION
Make sure you connect red to re d and black to black, and make sure you scr ew th e n ut s on tig h tly.
4. F asten the posit ive (red ) clam p to the posit ive batte ry post , and th en fasten the negative (black) clamp to the nega tive ba ttery post.
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5. Tighte n the nut on each DC te rminal until it is snug. Do not over-tighten.
6. P lace the inverter’s lighter pl ug in the vehicle’s light er s ocket or a 12 V outlet.
7. Turn on the unit by holding the switc h located on top of the unit until 888 is shown on the displa y. The digit al displ ay will s how the ba ttery vol ta ge, ind icati ng th at the Digital Inverter is opera ting normally and AC powe r is available at the outlet.
8. Plug in the AC product you want to operate.
When not in use always turn the inverter off by holding the switch until the di gital display turns off.
Connecting for Loads Over 150 W
You must connect the 400 W unit or 800 W unit directly to a 12 V batte ry if you are going to operate loads greater than 150 W cont inuously. When the inverter is connected this way, you can operate load s of an y size up to 320 W continuous ly with a 400 W unit and 640 W continuously with a 800 W unit.
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W ARN ING : Shock hazard
Batteries cont ain corrosive materials and pres ent an electrical shock hazard. To prevent irritation and burns, wear protect ive eyewear and clot hing when you in stall the in verter or work with the batterie s. Take special care t o ensure that m etal tools and personal metal objects like rings and bracelets do not contact the battery term inals.
Follow these steps to make a dir ec t battery connection:
1. Pla ce th e in v erter on a flat s u rfa ce.
2. Make sure tha t the unit is off by verifying the digital display is off.
CAUTION: Reverse polarity
Power connections of the 12 V DC battery to the Digi tal Invert er must be positive to positive and negative to negative. A reverse polarity connect ion (positive to negat ive) will blow a fuse in the inverter and may permanently damage the unit. D amage caused by a reverse polarity connection is not covered by your warranty.
3. Take the cable s equi pped with ba tt ery cla mps on one e nd (Figu re 7) and place the ring terminals over the two cabling terminals on the back of the inverter. (The cabling terminals are shown in Figure 3 and Figure 4.)
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CA U TION
Make sure you connect red to red and black to black, and make sure you scr ew th e n ut s on tig h tly.
4. F asten the posit ive (red ) clam p to the posit ive batte ry post , and th en fasten the negative (black) clamp to the nega tive ba ttery post.
5. Turn on the unit by holding the switc h located on top of the unit until 888 is shown on the displa y. The digit al displ ay will s how the ba ttery vol ta ge, ind icati ng th at the Digital Inverter is opera ting normally and AC powe r is available at the outlet.
6. P lug in the AC appliance you want to operate.
When no t in use, always turn the inverter off by holding the switch until the di gital display turns off.
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5 Operating the Digital Inverter
This s ection explains how to operate the Digital Inve rter most efficiently.
Operating Conditions and Guidelines
This s ection describe s normal oper ation as well as conditi ons that trigger an alar m or automatically shut down the Digital Inverter.
Normal Operation When you connect the inverter to the vehic le’s lighte r socket or directly to a 12 V battery and turn on the unit, the digital display will show input voltage, the input voltage
LED
illuminates and AC power is available at the outlets. You can now plug in your AC products and turn them on one at a time.
Low Battery Alarm and Shutdown As the batte ry discharges , its voltage decrea ses. When the Digita l I nverter senses that the vo ltage at its DC input has dropped to 11.0 V, it sounds an alarm, giving you time to shut down sensi tive loads such as computers. If you ignore the alarm, and the DC input voltage drops below 10.5 V, the inverte r shuts down all loads to s ave the battery from further discha rge. The under-voltage error code ‘E 01’ will show on the digital display.
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High-input Vol tage Shutdown If a defective battery charging system cause s the batte ry voltage to rise to dang erously high levels, the Digital Invert er shuts down automatically. The over-vol tage error cod e ‘E02 ’ will show on the digi tal display.
Overload Shutdown If you connect an AC loa d that is rate d too high (see Tabl e 3 ) or a lo ad tha t dr a w s ex ce ss i v e s u rge po w e r, the Digi t al Inverter s huts down. The overload error code ‘E03’ will show on the digital display.
Overheating Shutdown The Digital Inverter shut s down aut om at ical l y if it e x ce ed s its saf e o pe r at in g temp er a tu r e. T he overhe ating error code ‘E04’ will show on the digital display.
Shut ting the inv erter off
If you are going to dis connect the battery, turn the inverter off first.
Turn the inverter off by holding the switch until the display turns off.
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Operating normal loads
The Digital Inverter is capabl e of continuously poweri ng most 120 V AC product s with the following power rating maximums:
Table 3
Product
200 W unit 200 W 160 W 400 W 400 W unit 400 W 320 W 700 W 800 W unit 750 W 640 W 1200 W
Po wer and Surge Ratings
5 min Max. Power Rating
Continuous Power Rating
Sur ge Rating Max.
The inverter’s AC (“modi fied sine wave”) output waveform is designed to funct ion simil arly to the sine wave shape of utility power. Most AC produc ts c orrect ly r ated for the power ra tin g maxi mums lis ted i n Table 3 or less will operate norm ally with the D igital Inverter.
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Operating loads with high surge requirements
The power, or wattage rating, of AC loads is the average amount of power t hey use. Some appli ances c onsume more powe r than t heir po wer rating when they are first turned on. TV s, monito r s, and el ectric mo to r s are some products that have high sur ge requirements at star t up. The Digital Invert er ca n s upply momentary surge power that is higher than its maxim um power rating. Some products rated less than power r ating maximum for your inverter may exc eed its surge capability and trigger an over load shutdown. If this problem occurs when attempting to opera te several AC products at the same time, tr y firs t turning on the inve rter with all AC products turned off, then one by one tu rn ea ch on, starting with the high-surge product first.
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Table 4
Pro duct
Wattage of Common AC Products
a
Watts
b
200 W unit 400 W unit 800 W unit
Cell ph one/camcorder
10 Yes Yes Yes
charger Video game console 20 Yes Yes Yes Portable work light 25 Yes Yes Yes Stereo system 50 Yes Yes Yes Laptop computer 75 Yes Yes Yes 13" TV 100 Yes Yes Yes 27" TV 200 Yes Yes 20" TV/VCR combo 300 Yes Yes Small appliances 400+ Yes Power tools 400+ Yes
a.Power requirem ents for prod uct examples are estimates onl y. To calcu late the wattage of a product, use
the following equation: amperage x 115.
b.If you want to pow er two or more pro ducts simultaneously, ad d the power requirements of both prod-
ucts to determine the total wattage.
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6 Maintaining Battery Condit ion
The battery oper ating time of the Digital Inverter de pends on the charge level of the battery, ba ttery capacity, and t he amount of power drawn by the AC loads you are operating. With a typical ve hicle battery, you can expect the following:
Table 5
Inverter L oa d Sample Appliance Operating Time
200 W un it 50 W CD player 6–8 hours 400 W unit 100 W small TV 3–4 hours 800 W un it 200 W TV/VCR 1–2 hours
Battery Operating Times
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Here are some guidelines that will hel p to preserve your battery:
Vehicle batteries are not designed for repeated deep-discharge cycles , and cons tantl y rechar gi ng a vehic le’s bat tery wil l shorte n its life. Th erefore, when you are using a vehicle batte ry as a power sour ce, start the vehicle every hour or two to recharge the battery.
The Digital Inverter will operate whil e the engine is running, but the vol tage drop that occurs when the engine starts may trigger a low-voltage shutdown.
Vehicle batteries are designed to provide brief periods of very high current needed for engine starting. They are not intended for constant deep discharge. Regul arly operating the Digita l Inverter from a vehicle battery until the low-voltage alarm s ounds will shor ten the life of the batte r y. Consider connecting the Digital Invert er to a separate dee p discharge-type batter y if you will be freque ntly running electrical products for extended perio ds of ti me .
If you are not going to use the Digital Inverter for a few days, turn off the unit. The in verter d raws 0.4 A or less whe n th e unit is on and no load is connecte d , but it will eventually discharge the batt ery.
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7 Troubleshooting
This s ection will help you identi fy the source of m ost problems that can occur with the Digital Inverter.
If you have a problem with the inverter, please review this section before contacting your dealer. If you are unable to solve a probl em and need to contact service, please prepare for the call by writing down the following details:
Inverter’s serial number
How long the inverter has been in use
Wh er e it is in sta lled
Appliances operati ng when the problem occurred
A brie f description of the prob lem
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Common Problems
W ARN ING : Electrical shock and burn hazard
Do not disassemble the Di gital Inver ter. It does not contain any user­serv ic eab le pa rt s. A tte m ptin g t o s er vic e the i nve rter yo urs el f cou ld re sult in an el ectrical shock or bur n.
Buzz in audio systems
Some in expensive stereo s ystems have inadequate interna l power supply f ilteri ng and buzz slight ly when power ed by the Digital Inverter . The bes t so lution is to use an audio system with a hig h-quality filter.
Television interference
The Digital Inverter is shielded to minimize interference with T V signal s. If TV signa ls are weak, you may see interference in the form of lines scrolling across the screen. Try one of these suggestions to minimize or elim inate the problem:
Adjust the orientation of the Digital Inverte r, television, antenna, and cables.
Maximize TV signal strength by using a better antenna, and use shielded antenna cab le wher e p o ssible.
Try a different TV. Different models vary cons iderably in their susceptibility to interfer ence.
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Troubleshooting Reference
This section describes problem s, their symptoms, possible ca uses, and solutions.
Problem: The AC load will not operate. Digital d isplay is off.
Pos sible Cause Solution
Batte ry is defective. Check battery and replace if required. The i nvert er ha s b een co nne ct ed
with reverse DC input polarity.
Loose cable connections. Check cables and connections.
Check connection to battery. The inverter has likely been damaged and needs to be repaired. Have the unit repaired (not covered un der warranty).
Tighten as required.
Problem: Th e inverter will r u n some small loads, but not larger ones.
Pos sible Cause Solution
Voltage drop across DC cables. Shorten ca bles or use heavi er cables.
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Prob lem: Measur ed inverter outp ut is too low.
Pos sible Cause Solution
A standard “average-reading” AC vo lt m e te r ha s b ee n use d to measure output vol tage, resulting in an ap parent reading
For accurate measurement, the Digital Inverter modifi ed sine wave output require s a “true RMS” voltmeter for accurate measurements.
5–15 V too low. The batt ery voltage is too low. Recharge the battery.
Problem: Battery run time is less than expected.
Pos sible Cause Solution
The AC product power consumption is higher tha n rated.
The battery is old or defective. Replace the battery.
Use a larger batt ery to make up for the increased power requirement .
The bat tery i s not be in g char ge d properly.
Some chargers are not able to fully recharge a batt ery. Mak e sure th at you use a power ful charger.
Power dissipati on in DC cables. Use shorter/hea vier DC cables.
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Problem: T he AC load w i ll not operate, error code shows on di gi tal display and alarm is sounding.
Error Possible Cause Solution
E01 Low voltage shutdown because
battery is discharged.
E02 O ver - volt age shutdo wn be cau se
of hi gh input voltage.
E03 The AC product(s) connected
are rated at more than the inverter’s continuous power rating; overload shutdown has occurred.
E04 T he in ver ter ha s overhe at ed due
to poor ventilation. Overheating shutdown has occurred.
Recharge battery. Shorten cables or use heavier cables.
Ve r ify the ch a rgi ng sy stem is properly regulated and the battery is 12 V nominal .
Use a product with a po w er rating within the inverte r’s cont in uo u s power rat ing (see Table 3).
Turn inverter off and allow to cool for 15 minu tes. Clear bl ocked fan or remove objects covering u nit. Move the inve rter to a co o ler place. Reduce load if continuous operation is required.
E05 The AC product s connected
have a sur ge po wer tha t ex ceeds the Digital Inverter’s surge capability or the AC prod ucts connected are short-circuited and shutdown has occurred.
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The products exceed the inverter’s surge capability. Use a product with a starting surge power within the Digi tal Inverte r’s capability.
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8 Specifications
Specifications are subject to change without notice.
200 W unit 400 W unit 800 W unit
AC output volt a ge (nominal) 120 V AC DC input voltage range 10.5 –15.5 V DC Maximum continuous AC
outpu t power 5 minute s A C output power 200 W 400 W 750 W Maximum AC o utput surge
power AC output fre quency 60 ± 1 Hz AC output wavef or m Modified Sine Wave No load curr e nt draw
(at 12 V input)
160 W 320 W 640 W
400 W 700 W 1200 W
0.3 A 0.3 A 0.4 A
a
Efficiency (maximum) 90% Ambient operating
temperat ur e range Storage temperature -20–60 °C -4 –140 °F
0–40 ° C 32–104 °F
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6
-- -
5 8
-- -
1 2
-- -
1 2
-- -
3 8
-- -
XP_D igital_200-400-800.book Page 32 Wednesday, Octo be r 26, 2005 2:5 1 PM
a
Low volt age alarm Low voltage shutdo wn High vol tage shutdown
Dimensions (L × W × H)
200 W unit 400 W unit 800 W unit
11.0 V
10.5 V
15.5 V
102 × 84 × 51 mm
5
---
4 × 3 × 2"
1
11.0 V
10.5 V
15.5 V
137 × 102 × 51 mm 5 × 4 × 2"
11.0 V
10.5 V
15.5 V
141 × 114 × 61 mm 7 × 4 × 2"
W eight 10 oz (0.28 kg) 1 lb (0. 44 kg) 1 lb 13 oz (0.82 kg)
a.Provides maximum 800 watts of AC output power for up to 1 minute.
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9 Warranty and Return
Warranty
What does this warranty cover? Thi s Limit ed Warranty is provided by Xantrex Technology Inc. ("Xa ntrex") and covers defects in workmanship and materials in your D igital In verter 200 W, 400 W, 800 W. This warranty period lasts for six (6) months from the dat e of purchase at the point of sale to you, the original end user customer. You require proof of purchase to make warranty claims.
What will Xantrex do? Xantrex will, at its option, repair or replace the defe ct ive pr odu ct fr ee o f c har ge, pr ovided th at you n ot if y Xan trex o f t he pro duc t defe ct withi n t he Warr anty Pe ri od, a nd pr ov ided t hat Xan trex t hr oug h insp ect ion establishes the existence of such a defect and that it is covered by this Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing warr ant y repai r and bu ildi ng r eplac ement pr oducts . Xa ntrex res erves the ri ght to use p ar ts or pro duc ts of o ri gi nal or imp rov ed d esign in the repai r or rep laceme nt. If Xa ntr ex rep ai rs or repl ac es a produc t, its warr an ty cont in ues for t he r emai ni ng portion of the or iginal Warranty Period or 90 da ys from the date of the r eturn shipment to the customer, whichever is greater. All replaced products and all parts removed from repaired products become the property of Xantrex.
Xantrex covers both parts and labor necessary to repair the product, and return shipment to the cu stomer via a Xa ntrex-selected non-expedited sur face freight within the contiguous Un ited States and Canad a. Alaska and Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for ret urn shi pm ents outsid e of the contiguous United S tates and Canad a.
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How do yo u get service? If your product requires troubleshooting or war ranty service, contact your
dealer.
If you are unable to conta ct your dealer, or the dealer is unab le to pr ovide service, contact Xantrex directly at:
Telep hone: 1 360-925-5097 Fax: 1 360- 925-5143 Web: www.xantrex.com/support
Direct returns may be perform ed according to the Xantrex Return Material Authorization Policy described in your prod uct manual. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check ou r w ebsite to see if your product can be repa ired at one of these facilities.
Wha t pro o f of pu rch as e is requ ired ? In any warranty cla im, date d proof of purchase must accompany the product and the product must not ha ve been disassembled or modi fied without prior w ritten authorization by Xantrex.
Proof of purchase may be in any one of the following forms:
The dated purchase receipt from the original purchase of the product at point of sale to the end user, or
The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status, or
The dated invoice or purch ase receipt showing the product exchanged under warranty
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What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the custome r's electrical systems. This w arranty does not apply to and Xantrex will no t be responsible for any defect in or dama ge to:
a) the product if it has been misused, neglected, imp roperly inst alled, phys i-
cally damaged or al tered, eit her internally or externally, or damaged from improper use or use in an unsuitable en vironment;
b) the produ ct if it has been subjected to fire, w ater, generalized corrosi on,
biol ogical infestatio ns, or input vol tage that cr eates operating condit ions beyond the maximum or minimum limits l isted in the Xantrex product specifications including high input vol tage from generators and lightning strikes;
c) the product if repairs have been done to it other than by Xantrex or its
authorized service centers (her eafter "ASCs");
d) the produ ct if it is used as a component part of a product expr essly war-
ranted by another manufacturer;
e) the pro d uc t if its or ig in a l id en tifi ca tio n (tr a de -mar k, seria l nu mb er) mark -
ings have been defaced, altered, or removed.
Disclaimer
Product
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN
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CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TOR T INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.
Exclusions
If th is prod uct is a consumer pro duct , fede ra l law does no t al low an ex clusi on of implied warrant ies. To the extent you are entitled to impl ied warranties under federal law, to the extent permitted by applicable law they are limited to the duration of this Limited Warranty. Some states and provinces do not al low limitations or exclusions on implied warranties or on the du ration of an impl ied warranty or on the limitation or exclusion of incidental or consequential
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XP_D igital_200-400-800.book Page 37 Wednesday, Octo be r 26, 2005 2:5 1 PM
damages, so the abo v e limitation(s) or exclu sion(s) may not apply to you. This Limited Warrant y gives you specific legal rights. You may have other rights which may vary from state to state or province to provin ce.
Wa rning: Limitations On Use
Please refer to your product manual for limi tations on us es of the product.
SPECIF ICA L LY, PLEASE N OTE TH AT TH E DIGITAL INVERTER 200 W, 400 W,
800 W
SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.
SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT
DIGITAL INVERTER 200 W, 400 W, 800 W IN CONNECTION WITH
Return Material Authoriza tion Policy
Before return ing a prod uct directly to Xantrex you must obtain a Return Material Author ization (RMA) number and the correct fac tory "Ship To" address. Products must also be shipped prepaid. Product shipments will be refused and ret u rned at your expense if they are unauthorized, returned without an RMA number clearl y marked on the outside of the shipping box, if the y are shipped collect, or if they are shipped to the wrong location.
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When you contact Xantrex to obtain service, please have your instruction manual ready for reference and be prepared to supply:
The serial number of your product
Information about the installation and use of the unit
Information about the failure and/or reason for the return
A copy of your dated pro of of purchase
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XP_D igital_200-400-800.book Page 39 Wednesday, Octo be r 26, 2005 2:5 1 PM
Return Procedure
1. Package the unit safely , prefera bly usi ng the origina l box and pa cking materials. Please ensure that your product is shipped fully ins ured in the ori ginal packaging or equiva lent. This warranty will not apply where the product is damage d due to impr oper packaging.
2. Include the fol lowing:
The RMA numb er supplied by Xantrex Technolog y Inc. clearl y
marked on the outsi de of the box.
A return address where the uni t can be shipped. Post office boxes are
not acceptab le.
A contact telephone number where you can be reached during work
hours.
A brief descr iption of the problem.
3. Ship the unit prepaid to the address provided by your Xantrex customer service representative.
If you are returning a product from outside of the USA or Canada In addition to the above, you MUST include return freight funds and are fully responsible for all documents, duti es, tariffs, and deposits.
If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return m aterial au thorizati on (RMA) number is not required.
However, you must contact t he ASC prior to ret urning the product or presenting the unit to verify any return proce dures that may apply to that particular fac ility.
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Out of Warranty Service
If t he w arranty per iod for your Digi tal Inverte r 200 W, 400 W, 800 W has expired, if the unit was dama ged by misuse or incorr ect installation, if other condi tion s of t he war ranty have not bee n met, or if no date d pro of of purc has e is available, your unit may be serviced or replaced for a flat fee.
To return your Digital Inver ter 200 W, 400 W, 800 W for out of warranty service, contact Xantrex Customer Service for a Return Material Authorization (RM A) num ber and follow the other steps outlined in “Return Procedur e” on page 39.
Payment options such as credit card or mo ney order will be explained by the Customer Service Representati ve. In cases where the minim um flat fee does not appl y , a s wi th in compl et e uni ts or uni t s with exc ess ive d amage , an a ddit ion al fe e will be charged. If applicable, you w ill be contacted by Customer Ser vice once your unit has been received.
10 Oth er Xa n trex Pro du ct s
To see the range of inverters and chargers offered by Xantrex, visit our web site at www.x a ntrex .com.
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