Xantrex GT 3.0E Owners Manual

GT3.0 E

Owner’s Manual

Xantrex Grid Tie

Solar Inverter

Xantrex Grid Tie Solar Inverter

Owner’s Manual

About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

Trademarks

Xantrex Grid Tie Solar Inverter is a trademark of Xantrex International. Xantrex and Xanbus are registered trademarks of Xantrex International.

Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Xantrex Grid Tie Solar Inverter Owner’s Manual © February 2005 Xantrex International. All rights reserved.

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(a)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

Date and Revision

February 2005 Revision A

Part Number

975-0197-01-01

Contact Information

Telephone: 34 93 470 5330

Fax: 34 93 473 6093

Email: support.europe@xantrex.com

Web: www.xantrex.com

About This Manual

The purpose of this Owner’s Manual is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Xantrex Grid Tie Solar Inverter™.

Scope

The manual provides safety guidelines, detailed planning and setup information. It provides procedures for installing the inverter and information about operating and troubleshooting the unit. It does not provide details about particular brands of photovoltaic (PV) panels. You need to consult individual PV manufacturers for this information.

Audience

The manual is intended for anyone who needs to install and operate the GT Inverter. Installers should be fully educated on the hazards of installing electrical equipment. Certified electricians or technicians are recommended.

Organization

This manual is organized into 6 chapters and an appendix.

Chapter 1, “Introduction”, contains information about the features and functions of the Xantrex Grid Tie Solar Inverter.

Chapter 2, “Installation”, provides information about planning for and installing the GT Inverter. It contains information to help you plan wire routes, ensure your PV array provides necessary power, and find a suitable location for installation.

Chapter 3, “Wiring the Inverter”, provides procedures for making DC and AC wiring connections, and grounding the GT Inverter and the PV array.

Chapter 4, “Starting the Inverter”, contains information on starting up the Xantrex Grid Tie Solar Inverter and performing a functional test.

Chapter 5, “Monitoring the Inverter”, contains information for understanding the LCD screens and the LED indicators.

Chapter 6, “Maintenance and Troubleshooting”, contains information about how to provide general maintenance for the Xantrex Grid Tie Solar Inverter. It also provides information about troubleshooting the unit.

Appendix A, “Specifications”, contains information about the electrical and environmental specifications of the Xantrex Grid Tie Solar Inverter.

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About This Manual

Conventions Used

The following conventions are used in this guide.

WARNING

Warnings identify conditions that could result in personal injury or loss of life.

CAUTION

Cautions identify conditions or practices that could result in damage to the unit or other equipment.

Important: These notes describe things that are important for you to know, but not as serious as a caution or warning.

Abbreviations Used

GT

Grid Tie

GUI

Graphical User Interface

 

 

LCD

Liquid Crystal Display

 

 

LED

Light Emitting Diode

 

 

MPPT

Maximum Power Point Tracking

 

 

PC

Personal Computer

 

 

PV

Photovoltaic

 

 

STC

Standard Test Condition

 

 

Vac

Volts AC

 

 

Vdc

Volts DC

 

 

VMP

Voltage at Maximum Power

VOC

Open Circuit Voltage

VSC

Short Circuit Voltage

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About This Manual

Symbols Used

!Alternating Current (AC)

"Direct Current (DC)

#In this guide: Important information, warnings, or cautions.

On the product: Important information, warnings or cautions with further explanation in the product guide.

$Caution, risk of electric shock.

FOR AUTHORIZED SERVICE PERSONNEL: Before opening cover, disconnect DC and AC power and wait 30 minutes to allow internal voltages to reach safe levels.

NOTE: there are no user-serviceable parts inside.

Refer to the operating instructions.

Related Information

You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com

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Important Safety Instructions

SAVE THESE INSTRUCTIONS—This manual contains important instructions that shall be followed during the installation and maintenance of the Xantrex Grid Tie Solar Inverter.

1.Before installing and using the GT Inverter, read all instructions and cautionary markings on the inverter and in all appropriate sections of this guide.

2.To reduce risk of fire hazard, do not cover or obstruct the heat sink.

3.Observe the clearance recommendations as described on page 2–12. Do not install the GT Inverter in a zero-clearance or non-ventilated compartment. Overheating may result.

4.Use only accessories recommended or sold by the manufacturer. Doing otherwise may result in a risk of fire, electric shock, or injury to persons.

5.To avoid a risk of fire and electric shock, make sure that existing wiring is in good condition and that wire is not undersized. Do not operate the GT Inverter with damaged or substandard wiring.

6.Do not operate the GT Inverter if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the GT Inverter is damaged, see the Warranty section.

7.Do not disassemble the GT Inverter. It contains no user-serviceable parts. See Warranty for instructions on obtaining service. Attempting to service the GT Inverter yourself may result in a risk of electrical shock or fire and will void the factory warranty.

8.To reduce the risk of electrical shock, disconnect both AC and DC power from the GT Inverter before attempting any maintenance or cleaning or working on any circuits connected to the inverter. Turning off controls will not reduce this risk. Internal capacitors remain charged for up to 30 minutes after disconnecting all sources of power.

9.The GT Inverter must be provided with an equipment-grounding conductor connected to the AC ground.

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Safety

Regulatory Compliance

The GT3.0-SP-QC-230 and GT3.0-DE-QC-230 are CE Marked for the following Directives and standards:

Low Voltage Directive 73/23/EEC, per EN50178 “Electronic Equipment for Use in Power Installations”.

EMC Directive 89/336/EEC, per:

EN61000-6-3 “Emission Standard for Residential, Commercial, and Light-Industrial Environments”

EN61000-6-1 “Immunity for Residential, Commercial, and Light-Industrial Environments”

EN61000-3-2 “Limits for Harmonic Current Emissions”

EN61000-3-3 “Limitations of Voltage Fluctuations and Flicker”.

The GT Inverter is designed for utility interactive operation. It has complete on-board over-current, overtemperature and anti-islanding protection. It monitors voltage and frequency of the utility grid and automatically stops supplying power whenever conditions on the utility grid deviate from standard levels (see Specifications).

The GT Inverter is equipped with a high frequency transformer that assures galvanic isolation between the DC side and the utility power grid.

In Germany, an external device such as the UfE ENS26 is required to comply with VDE0126.

In Spain, an external ground fault detection device is required to make the photovoltaic installation fully compliant with RD1663/2000.

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Contents

Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii

Regulatory Compliance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii

1 Introduction

About the Xantrex Grid Tie Solar Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2

Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3

Safety and Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4

Model Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4

2 Installation

Installation Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

- 2–2

Single Inverter Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

- 2–2

Multiple Inverter Installations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–2

Planning the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–2

Inverter Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–4

PV Array Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–5

Grounding Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–7

Routing the Wires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–8

Preparing for the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

AC Circuit Breaker Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

AC and DC Disconnects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–9

Mounting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–10

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–10

Tools and Materials Needed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–11

Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–11

Installing the Mounting Bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–12

Mounting the Inverter on the Bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2–16

3 Wiring the Inverter

Connecting the DC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Equipment Needed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Connecting the PV Array - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Connecting the AC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Making AC Connections Using Quick Connects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Connecting Inverters in Parallel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7 Communications Wiring for Inverters in Parallel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8

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Contents

Xanbus Network Technology - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Guidelines for Routing the Network Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11 Connecting the Communications Cable between Inverters - - - - - - - - - - - - - - - - - - - - - - - -3–12

4 Starting the Inverter

Commissioning Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2

Non-Islanding Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3

5 Monitoring the Inverter

Monitoring the Front Panel Display- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2

Front Panel Display Screens and What They Mean - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3

Startup Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3

Normal Operation Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3

Offline Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5

Fault Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–7

Special Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8

Custom Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9

Status Indicator Lights- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–10

6 Maintenance and Troubleshooting

Factors Affecting GT Inverter Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–2

PV Array Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–2

Other Factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–3

Performing General Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–3

Identifying Error/Fault Conditions and Solutions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4

A Specifications

Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2

Adjustable Disconnect Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3

Efficiency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4

Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

User Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

Mechanical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

Warranty and Return Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

WA–1

Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

- IX–1

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Figures

Figure 1-1 Basic System Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Figure 1-2 Main Features of the GT Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3 Figure 2-1 Installation Options Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Figure 2-2 Installation Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10 Figure 2-3 GT Inverter Dimensions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11 Figure 2-4 Mounting Bracket and GT Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Figure 2-5 Examples of Mounting on a Pole or Rails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14 Figure 2-6 Installing the Mounting Bracket using Plywood Support - - - - - - - - - - - - - - - - - - - - - 2–15 Figure 2-7 Proper Placement of the Inverter on the Mounting Bracket - - - - - - - - - - - - - - - - - - - 2–16 Figure 3-1 PV Quick Connect Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Figure 3-2 DC Connections for a Two-String PV Array - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Figure 3-3 AC Connector (female) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Figure 3-4 Improper multiple inverter connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7 Figure 3-5 Daisy Chain Layout- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Figure 3-6 Male Network Terminator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Figure 3-7 Location of Xanbus RJ45 Ports - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Figure 3-8 RJ45 Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10 Figure 5-1 Front Panel LCD Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2 Figure 5-2 Location of Status Indicator Lights - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10 Figure A-1 Output Power vs. Ambient Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3 Figure A-2 Typical Efficiency- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–4

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Tables

Table 1-1 GT Inverter Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4 Table 2-1 MPPT Operational Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Table 2-2 Inverter Clearance Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Table 3-1 T568A Standard Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10 Table 3-2 Network Components and Part Numbers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11 Table 5-1 Startup Screens on GT Inverter Front Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 Table 5-2 Normal Operation Default Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4 Table 5-3 Normal Operation Screens for All GT Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4 Table 5-4 Additional Normal Operation Screens for Each GT Inverter in a Multiple Unit System - 5–5 Table 5-5 Offline Mode Default Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5 Table 5-6 Offline Mode Screens for All GT Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6 Table 5-7 Additional Offline Mode Screens for Each GT Inverter in a Multiple Unit System - - - - 5–6 Table 5-8 Fault Message Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–7 Table 5-9 Additional Fault Mode Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8 Table 5-10 Special Message Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8 Table 5-11 Status Indicator LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10 Table 6-1 Troubleshooting the GT Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4

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1 Introduction

Chapter 1, “Introduction”, contains information about the features and functions of the Xantrex Grid Tie Solar Inverter.

The topics in this chapter are organized as follows. “About the Xantrex Grid Tie Solar Inverter”:

“Standard Features” on page 1–3

“Safety and Standards” on page 1–4

“Model Configurations”.

Introduction

About the Xantrex Grid Tie Solar Inverter

The Xantrex Grid Tie Solar Inverter (GT Inverter) is designed to convert solar electric (photovoltaic or PV) power into utility-grade electricity that can be used by the home or sold to the local power company.

Installing the GT Inverter consists of mounting it to the wall and connecting the DC input to a PV array and the AC output to the utility. See Figure 1-1 for a simple diagram of a typical installation.

In order to operate, the GT Inverter must have grid power available and connected. It will not provide backup power if the AC grid fails.

Photovoltaic (PV) Panels—

Photovoltaic(PV)

PV Array

Panels – PV Array

Harvested solar energy

Harvested solar energy

Grid Tie Solar Inverter

Surplus power routed toUtilityUtility Grid

Meter

 

 

Utility Grid

 

Utility Grid

Surplus powerrouted to

Utility Meter

Utility Grid

 

DCDCconvertedconvertedto ACto

AC

Powerrouted to loads

Power routed to loads

Main UtilityMainServiceUtility Panel

ServicePanel

XantrexXantrex GTGTInverterInverter

LoadsLoads

Figure 1-1 Basic System Overview

1–2

975-0197-01-01

 

About the Xantrex Grid Tie Solar Inverter

 

 

PV compatibility

The GT Inverter is designed to take advantage of solar modules configured as high

 

voltage PV string arrays—single crystalline, poly crystalline, or thin film—with a

 

195 to 550 Vdc input voltage Maximum Power Point range.

Maximum Power

The GT Inverter uses Xantrex proprietary Maximum Power Point Tracking

Point Tracking

(MPPT) technology to harvest the maximum amount of energy from the solar

(MPPT)

array. MPPT learns your array’s specific characteristics, maximizing its output at

 

all times.

High efficiency

The high-frequency, solid-state design of the GT Inverter is extremely efficient—

 

up to 95%.

Expandable

Multiple GT Inverters may be connected in a parallel configuration for increased

 

net metering capacity or future system growth.

Communications

The GT Inverter uses the Xanbus® Communications protocol, enabling it to

protocol

communicate with other units connected in parallel within the system. For more

 

information, see “Xanbus Network Technology” on page 3–8.

Standard Features

The GT Inverter has the following standard features:

Sealed inverter section with multiple wiring options to facilitate a variety of installation requirements (e.g., hard-wired or with “quick connects”);

Liquid Crystal Display (LCD) to provide easy-to-read system status and daily cumulative energy production information;

Two LED indicator lights to provide status and ground fault indication.

Heat Sink

LCD

LED Indicator Lights

Mounting Slots

Figure 1-2 Main Features of the GT Inverter

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Introduction

Safety and Standards

Meets standards and

The GT Inverter has complete on-board over-current, over-temperature and anti-

requirements

islanding protections. GT Inverter models GT3.0-SP-QC-230 and GT3.0-DE-QC-

 

230 are CE Marked per Low Voltage Directive 73/23/EEC (EN50178) and EMC

 

Directive 89/336/EEC (EN61000-6-3, EN61000-6-1, EN61000-3-2, EN61000-3-

 

3).

Model Configurations

The GT Inverter model number is in the format GTx.x-aa-bb-ccc, where:

x.x

Output Power:

3.0 KW

aa

Region:

NA (North America)

 

 

 

DE (Germany)

 

 

 

SP (Spain)

bb

Wiring Box:

DS (wiring box with AC/DC disconnect switch,

 

 

 

North American models only)

 

 

 

QC (Quick Connects and no wiring box, Europe

 

 

 

only)

ccc

Output Voltage:

208 Vac/60 Hz (North America)

 

 

 

230 Vac/50 Hz (Europe)

 

 

 

240 Vac/60 Hz (North America).

Table 1-1 shows the different model configurations available.

Table 1-1 GT Inverter Models

Model Number

Output Power

Output Voltage

 

Wiring Box (bb)

(x.x)

(ccc)

DS

QC

 

 

 

 

 

 

 

GT3.0-NA-bb-2081

 

208

 

 

GT3.0-aa2-bb-230

3.0

230

 

 

GT3.0-NA-bb-240

 

240

 

 

 

 

 

 

 

 

1.208 Vac/60 Hz model not available at this time

2.any region (aa) except NA

Installation and wiring instructions are provided in Chapter 2, “Installation”, and Chapter 3, “Wiring the Inverter”.

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2 Installation

Chapter 2, “Installation”, provides information about planning for and installing the GT Inverter. It contains information to help you plan wire routes, ensure your PV array provides necessary power, and find a suitable location for installation.

The topics in this chapter are organized as follows:

“Installation Options” on page 2–2

“Planning the Installation” on page 2–2

“Preparing for the Installation” on page 2–9

“Mounting the Inverter” on page 2–10.

Installation

Installation Options

The GT Inverter may be installed as a single inverter for a single PV array of one or two PV strings, or in a multiple inverter configuration for multiple PV arrays (see Figure 2-1 for diagrams of both options).

Single Inverter Installation

In this configuration, a single inverter collects the harvested solar energy and routes the power to the main utility service panel to be used by the loads. Any surplus power not used by the loads will be injected into the utility grid.

Multiple Inverter Installations

If multiple inverters are used, each inverter must be wired to an independent PV array. In this configuration, each inverter collects the harvested solar energy from a separate PV array and routes the power to the main utility service panel to be used by the loads. Any surplus power not used by the loads will be injected into the utility grid.

Communications between inverters is optional, but can be enabled by installing communications cabling to the inverter RJ45 ports. See “Connecting the Communications Cable between Inverters” on page 3–12.

Planning the Installation

The following issues need to be considered when planning for an installation using the GT Inverter. See the specified sections for more information.

“Inverter Location” on page 2–4

“PV Array Requirements” on page 2–5

“Grounding Requirements” on page 2–7

“Routing the Wires” on page 2–8.

Ensure that you have obtained all permits required by local authorities or utilities before commencing installation.

2–2

975-0197-01-01

Xantrex GT 3.0E Owners Manual

Planning the Installation

Single Inverter Installation

 

Xantrex

 

 

Surplus power routed

 

 

 

Utility

 

GT Inverter

 

 

to Utility Grid

 

MainUtility Service

Meter

 

 

 

 

 

DC converted

Panel

 

PhotovoltaicPanels - PV Array

 

to AC

 

Utility Grid

 

 

 

 

Surplus powerrouted to

PV String#1

 

 

 

Utility Grid

 

 

 

Utility Meter

Harvested solar energy

 

 

 

Loads

 

 

 

 

Power routed to loads

Harvested solarenergy

DCconverted

 

 

to AC

 

PV String#2

Grid Tie Solar Inverter

Main Utility Powerrouted to loads

Photovoltaic (PV) Panels—

Xantrex GT Inverter

Service Panel

 

PV Array

Loads

Utility Grid

Multiple Inverter Installation

PV Array #2

PV Array #1

Harvested solar energy

 

 

 

Harvested solar

Xantrex GT Inverters

 

 

 

 

 

 

energy

 

 

 

 

 

 

 

 

PhotovoltaicPanels:

PhotovoltaicMultiplePanelsV Arrays

Multiple PV Arrays

Harvested solarenergy

Harvested solar energy

Grid Tie Solar Inverter

GT InverterGT Inverter#1

Grid Tie Solar Inverter

GTGTInverterIn rter #2#2

 

 

Surplus power routed

 

 

Utility

 

 

to Utility Grid

Main Utility Service

Meter

 

DC converted

Panel

Surplus powerUtilityroutedGridto

to AC

 

DC converted

 

Utility MeterUtility Grid

 

 

to AC

 

 

Power routed to loads

Loads

Main UtilityPowerrouted to loads

Service Panel

DCconverted to AC

PV Array #1

DC converted to AC

Loads

PV Array #2

Figure 2-1 Installation Options Overview

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Installation

Inverter Location

WARNING: Burn hazard

Do not install in a location where people can accidentally come into contact with the front of the inverter. High temperatures can be present on the face of the inverter, causing a potential burn hazard.

In extreme conditions, the GT Inverter chassis can reach temperatures that can cause skin burns if accidentally touched. Ensure that the GT Inverter is located away from normal traffic areas.

Inverter failure due to improper installation will void the inverter warranty.

Consider the following when determining where to install the inverter.

Fire Safety

• Do not install anywhere near combustible or flammable materials.

Indoor/

• The GT Inverter can be mounted indoors or outdoors. When installed

Outdoor

outdoors, the GT Inverter must be mounted in a vertical orientation.

 

• In outdoor installations the GT Inverter should be located away from

 

lawn sprinklers and other sources of spray.

Orientation

• The GT Inverter must be mounted vertically on a wall or pole.

 

• Do not mount the GT Inverter horizontally.

Temperature

• Ensure that the GT Inverter is mounted in a location where the

 

ambient temperature range is -25 to 65 °C (-13 to 149 °F).

 

• At extreme hot or cold temperatures, the front panel LCD may not

 

function normally. Above 45 °C (113 °F), the unit begins derating

 

power. See “Environmental Specifications” on page A–5 and “Output

 

Power vs. Ambient Temperature” on page A–3.

Ground

• Outdoors, the GT Inverter requires at least 100 cm (39 inches) of

Clearance

clearance between the bottom of the unit and the ground. This

 

clearance helps prevent water from splashing onto the bottom of the

 

unit.

 

• Indoors, it is recommended to use the same clearance to ensure

 

visibility of the LCD.

Distance

• To minimize copper losses, ensure that wire lengths between the PV

 

array and the GT Inverter and between the inverter and the Main

 

Utility Service Panel are kept to a minimum.

 

• Maximum distances will depend on wire gauges used and PV array

 

output voltages.

Debris free

• Excessive debris (such as dust, leaves, and cobwebs) can accumulate

 

on the unit, interfering with wiring connections and ventilation. Do

 

not install in a location where debris can accumulate (such as under a

 

tree).

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975-0197-01-01

Planning the Installation

PV Array Requirements

WARNING: Shock hazard

Whenever a PV array is exposed to sunlight, a shock hazard exists at the output wires or exposed terminals. To reduce the risk of shock during installation, cover the array with an opaque (dark) material before making any connections.

General Recommendations

It is important that the PV array is installed correctly to the manufacturer’s specifications and to local code requirements.

Equipment and Installation Recommendations

 

Important: The PV array should be free of shade. This requirement includes even

 

small obstructions such as vent pipes, chimneys and power lines. A small amount of shade

 

can have a disproportionately high impact on system performance.

Equipment

• All electrical equipment should be approved for the voltage and current

recommendations

ratings necessary for the application.

 

• All wiring should be sized correctly to minimize voltage drop.

 

• All exposed wires or conduits should be sunlight resistant.

 

• All required overcurrent protections should be included in the system and

 

accessible for maintenance.

Installation

• All electrical terminations should be fully tightened, secured, and strain

recommendations

relieved as appropriate.

 

• All mounting equipment should be installed according to the manufacturer’s

 

specifications.

 

• All wires, conduit, exposed conductors and electrical boxes should be secured

 

and supported according to code requirements.

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