Xantrex ENET-XFR, ENET-XFR3 Operating Manual

Internal Ethernet and RS-232 Interface for XFR Series Programmable DC Power Supplies
ENET-XFR ENET-XFR3
Operating Manual
XFR 1.2kW and 2.8kW Ethernet/RS-232 Interface Option
Operating Manual
About Xantrex
Xantrex Technology Inc . is a world-leading supplier of advanc ed power electronics and controls with products from 50 watt mobi le units to one MW util ity -scale system s for wind, sol ar, batteries, fuel cel ls, microturbin es, and bac kup power appl icat ions in bot h grid- connec ted and sta nd-a lone syst ems. Xantrex products include inverte rs, battery chargers, programmable power supplie s, and variable speed dr ives that convert, supply, control, clean, and distri bute electri ca l power.
Trademarks
XFR 1.2kW and 2.8kW Ethernet/RS-232 Interface Option is a trademark of Xantrex International.
Xantrex is a registered trademark of Xant rex Internationa l. Other trademarks, regist ered trademarks, and product names are the prope rty of their respective owners
and are us ed herein for identification purpos es only.
Notice of Copyright
XFR 1.2kW and 2.8kW Etherne t/RS-232 Interfa ce Option Operating Manual © April 2004 Xantrex
Inter n ational. All rights res erved.
Disclaimer
UNLESS SPECIFICALLY AGRE ED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, W HETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMA T ION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
April 2004 Revision B
Part Number
TM-XR9B-01XN
Contact Information
T elephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax: 1 800 994 7828 (toll free North America)
1 360 925 5143 (direct) Email: customerservice@xantrex.com W eb: www.xantrex.com T elephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
About This Manual
Purpose
This Operating Manual is for the XFR 1.2kW and 2.8kW Ethernet/RS-
232 Interface Option; a microprocessor-controlled option card for all
models of XFR Se ries DC output power supplies. This manual provides you with specifications, user options, and configuration instructions for the interface, al ong with a command set whic h allows you to control your power supply from a computer console. Error messages and calibration procedures are also included.
Scope
This Operating Manual covers the interface only. Refer to your power supply manual for installation, configuration, and operating procedures for your power supply.
Audience
This manual i s design ed for t he use r who is familiar with basic el ectric al theory especially as it applies to the operation of power supplies. This implies a recognition of Constant Voltage and Constant Current operation modes and the control of input and output power, as well as the observance of safe techn iques while effec ting supply or pin connections and any changes in switch settings. The user should also have experience with network-based communications software and protocols.
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About This Manual
Organization
This Manual is organized into 4 chapters and 2 appendixes.
Chapter 1, “Feature s” Des cribes the interf ace and lists its feat ures. Chapter 2, “Installation and Configuration” Explains basic setup
procedures for Ethernet mode and RS-232 mode. Describes inspection, cleaning, shipping, and storage procedures.
Chapter 3, “Operation” Lists the complete command set, status
registers, and error codes.
Chapter 4, “Calibration” Provides det ailed proc edures for vo ltage and
current mode calibration as well as over voltage protection (OVP) calibration. Includes calibration for programming and readback accuracy.
Appe ndix A, “Specifications” Details the interface specifications. Appe ndix B, “Advanced Ethernet Administration” Details how to
change network password, view port sta tistics and interpret LED information.
“Warranty and Product Information” Explains Warranty and return
information.
iv TM-XR9B-01XN
Conventions Used
The following conventions are used in this guide .
CAUTION
Cautions identify conditions or practices tha t coul d result in damage to the unit or other equipment.
Note: These notes des cribe a n importa nt ac tion ite m or an i tem th at you
must pay attention to.
About This Manual
WARNING
W arnings id entify condition s that could resu lt in personal inju ry or loss of life.
Important:
know, but not as serious as a caution or warning.
These notes describe thin gs whic h are important for you to
Related Information
You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com
TM-XR9B-01XN v
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Important Safety Instructions
WARNING: High Energy and High Voltage
Exercise caution when using and calibrating a power supply. High energy le vels c an be stor ed at the output voltage te rminals on a power supply in normal operation. In addition, potentially lethal voltages exist in the power circuit and on the output and sense connectors of a power supply with a rated output greater than 40 V. Filter capacitor s store potentially dangerous energy for some time aft er p ow er is rem o v ed.
CAUTION
Operate the power supply in an environment free of flammable gases or fumes. To ensure that the power supply’s safety features are not compromised, use the power supply as specified in this manual and do not substitute parts or make any unauthorized modifications. Contact the service technician for service and repair help. Repairs must be made by experienced service technicians only.
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Contents
Important Safety Instructions
1
Features
Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–1 Features and Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2
Interface Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2
Ethernet Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3
Programmable Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3
Readback Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3
2
Installation and Configuration
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–1 Initial Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3
Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4
Ethernet/ RS -2 3 2 Interface Subplate and PCB - - - - - - - - - - - - - - - - - - - - - - - -2–5
Changing Internal Jumpers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–8
Procedure for 1.2kW XFR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–8
Procedure for 2.8kW XFR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9
Basic Setup Procedure - Ethernet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–10 Basic Setup Procedure - RS-232 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11 Configuring for Ethernet or RS-232 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–12
Ethernet Communications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–13
Ethernet Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–13
Connecting to a Network - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13
Connecting Directly to your Computer - - - - - - - - - - - - - - - - - - - - - - - - - 2–13 Locating the Power Supply on Your Network - - - - - - - - - - - - - - - - - - - - - - - 2–14 Configuring Ethernet Bridge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–15 Installing a nd Using Real Port® - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–16
Background - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–16
Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–16
Using RealPort® - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–16
RS-232 Communications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17
RS-232 Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii
TM-XR9B-01XN ix
Contents
Baud Rate Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18 Flow Control Selecti on - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19
Remote/Local Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–20
Remote/Local Mode Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–20 Remote Mode Opera tion - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21 Local Mode Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–22 Remote Enable (REN) Command - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–22
Local Lockout (LLO) Command - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–23 Power Supply Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–23 Additional User Opti ons and Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–24
OVP Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–24
TTL Shutdown Polarity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–25 User Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–26
User Lines Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–26
User Lines Cable Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–28
3
Operation
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–1
RS-232 Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Ethernet Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2
Command Syntax - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2
Manual Conventions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2
Command Format and Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Floating Point Number <float> - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Command Strings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Command Terminators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Order - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Command Summary - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Command Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Accumulated Status, St atus, and Fault Registers- - - - - - - - - - - - - - - - - - - - - - - - 3–17 Error Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–19 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–20
Diagnostic LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–20
Computer Operating Properly (COP) LEDs - - - - - - - - - - - - - - - - - - - - - 3–20
Ethernet Mode Troubleshooting Tips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–21 RS-232 Mode Troubleshoot ing Tips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–23 RS-232 and/or Ethernet Mode Troubleshooting Tips - - - - - - - - - - - - - - - - - - 3–23
x TM-XR9B-01XN
4
Calibration
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–1 Voltage Mode Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–3
Voltage Calibration Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–3
Voltage Program Calibration Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–3
Voltage Readback Calibration Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - -4–4
Current Mode Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–5
Current Calibration Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–5
Current Program Calibration Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–5
Current Readback Calibration Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - -4–6
Over Voltage Protection (OVP) Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–7
A
Specifications
Specifications for XFR 1.2kW with Ethernet/RS-232 Interface Installed- - - - - - - - A – 2 Specifications for XFR 2.8kW with Ethernet/RS-232 Interface Installed- - - - - - - - A – 4
Contents
B
Advanced Ethernet Administration
Changing the Root Password - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2 Resetting the Configuration to Defaults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–3
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–3
Resetting the Configuration from a Browser - - - - - - - - - - - - - - - - - - - - - - - - B–3
Copying the Configuration to and from a Server - - - - - - - - - - - - - - - - - - - - - - - - B–4 Viewing Port Statistics and Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–4 Viewing Network Statistics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–4 Interpreting LED Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–5
Warranty and Product Information
- - - - - - - - - - - - - - - - - - - - - - - - - -WA–1
TM-XR9B-01XN xi
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Figures
Figure 1-1 Sample configur ation using Ether net/RS-232 Interface
(1200 Watt DC Power Supplies Shown) - - - - - - - - - - - - - - - - - - - - 1–2
Figure 2-1 Power Supply Front Panel with Ethernet/RS-232 Interface Installed
(1200 Watt Power Supply Shown) - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Figure 2-2 Ethernet/ RS -2 3 2 Interface Subplate - - - - - - - - - - - - - - - - - - - - - - - 2–5 Figure 2-3 Ethernet/ RS -2 3 2 Interface PCB - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Figure 2-4 Removing the PCB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8 Figure 2-5 RS-232 Connector Pinouts- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17 Figure 2-6 User Lines Signal Connector Circuit Block Diagram - - - - - - - - - - - 2–27 Figure 2-7 User Lines Cable with Ferrite Block - - - - - - - - - - - - - - - - - - - - - - 2–28 Figure 4-1 Voltage Calibration Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 Figure 4-2 Current Calibration Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5 Figure B-1 Ethernet Bridge LEDs- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–5
TM-XR9B-01XN xiii
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Tables
Table 2-1 Remote Programming LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Table 2-2 Ethernet/RS -2 32 Int erf ace Jumper Selections - - - - - - - - - - - - - - - - - 2–7 Table 2-3 Ethernet Setup Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10 Table 2-4 RS-232 Setup Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11 Table 2-5 Jumper positions for Ethernet or RS-232 - - - - - - - - - - - - - - - - - - - 2–12 Table 2-6 Jumper J2 Settings for Baud Rate - - - - - - - - - - - - - - - - - - - - - - - - 2–18 Table 2-7 Jumper J2 Flow Control Section- - - - - - - - - - - - - - - - - - - - - - - - - 2–19 Table 2-8 Jumper J2 Flow Control Protocol Selection - - - - - - - - - - - - - - - - - 2–19 Table 2-9 Jumper J2 Remote/Local Start-up Settings. - - - - - - - - - - - - - - - - - 2–20 Table 2-10 Remote Mode Power On Conditions- - - - - - - - - - - - - - - - - - - - - - 2–21 Table 2-11 Powe r Supply Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–23 Table 2-12 OVP Control Mode Selection- - - - - - - - - - - - - - - - - - - - - - - - - - - 2–24 Table 2-13 Ju mper Set tings for TTL Shutdown Circuit Logic - - - - - - - - - - - - - 2–25 Table 2-14 User Signals Connector- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–26 Table 3-1 Command Parameters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Table 3-2 Floating Point Numbers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Table 3-3 Programming Commands - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Table 3-4 Query Commands - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7 Table 3-5 Calibration Commands - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Table 3-6 Status Commands - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Table 3-7 Command Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Table 3-8 Accumulated Status, Status and Fault Registe rs - - - - - - - - - - - - - - 3–18 Table 3-9 Error Codes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–19 Table 3-10 Ethernet Mode Tips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–21 Table 3-11 RS-232 Mode Tips- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–23 Table 3-12 RS-232 a nd/or Ethernet Mode Tips- - - - - - - - - - - - - - - - - - - - - - - 3–23 Table A-1 XFR 1.2kW 7.5 V to 40 V- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Table A-2 XFR 1.2kW 60 V to 600 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3 Table A-3 XFR 2.8kW 7.5 V to 40 V- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Table A-4 XFR 2.8kW 60 V to 600 V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5 Table B-1 Ethernet Bridge LEDs Interpretation - - - - - - - - - - - - - - - - - - - - - - - B–5
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1
Description
Features
The Ethernet/RS-232 Interface is a microprocessor-controlled option card for all models of the XFR series of DC output power supply. Installed internally , the interface card allows you to remotely control your power supply through your existing network, or via a direct connection to your computer. It features an auto-sensing 10/100Base-T network interface that provides fast programming and readback utilizing an extensive command set. You are able to select between Ethernet (factory default) or RS-
232 control by adjusting internal jumpe rs on the interface card.
Features
CONTROLLER
HUB
Figure 1-1
Sample configuration using Ethernet/RS-232 Interface
(1200 Watt DC Power Supplies Shown)
Features and Functions
Interface Features
Programmable soft limits for voltage and current
Programmable over voltage protection with reset
Easy-to-use, self-documenting command set
Standardized commands for complete communic ation wit h any of th e supplies in the system
User-programmable isolated fault, polar ity, isolation, and auxilia ry, user-defined output signals.
LED status signals: error, address, remote/local operation, and over voltage protection.
Foldback in CV or CC mode with reset
Software calibration
1–2 TM-XR9B-01XN
Ethernet Features
Auto-sensing 10/100Base-T network interface
Robust onboard TCP/IP stack supports:
•TCP/UDP
UDP Multicast
Universal IP Address Assignment via:
DHCP
•RARP
•ARP-Ping
Easy configuration via web browser (HTTP)
Re alPort® COM/TTY port redirection softwa re
Status LEDs for Link, Activity, and Diagnostics
Reset switch to reboot Ethernet Bridge
Programmable Functions
Features and Functions
Output voltage and current
Soft limits for volt age and current
Over voltage protection
Output enable/disable
Maskable fault interrupt
Hold and trigger
Output relay signals
Readback Functions
Actual voltage and current
Voltage and current settings
Soft voltage and current limits
Over voltage protection setting
Present and accumulated power supply status
Programming error codes
Fault codes
Power supply model and software version identification
TM-XR9B-01XN 1–3
1–4
Installation and
2
Introduction
Configuration
The Ethernet/RS-232 Interface is usually installe d at the factory. Your local distributor or service center can also install the interface, especially for use in a previously-purchased supply already on site. You must then configure the Interface-enhanced supply for your system using the “Basic Setup Procedure - Ethernet” on page 2–10, or the
“Basic Setup Procedure - RS-232” on page 2–11.
To use this product, you must have the following equipment:
a Xantrex XFR DC output power supply
com puter-based communications software package
Installation and Configuration
Also, depending on your specif ic configuratio n, you will ne ed additional items.
For Ethernet (via network):
CA T 5 network cable to connect XFR to your network
computer connected to the network
For Ethernet (direct to computer) :
CAT 5 crossover cable to connect XFR directly to your computer
computer with network interface card (NIC)
For RS-232:
null modem serial cable (cross over)
computer with an RS-232 interface (serial/COM port)
2–2 TM-XR9B-01XN
Initial Inspection
On first receiving your unit, perform a quick physical chec k.
Ensure each package contains a power supply with its Ethernet/RS-
232 Interface board installed, and manuals fo r the power supply and
the Ethernet /RS-232 Interface. Any additional parts shipped with the power supply will be identified in the supply's documenta tion.
Inspect the unit for any signs of physical damage such as scratches,
cracks, or broken switc hes, connectors, or dis plays.
Initial Inspection
CAUTION
If you remove the unit's cover, use proper static control techniques to avoid damage to static-sensitive com ponents on the printed circuit board.
Check the printed circuit board and components if you suspect
internal damage.
If the unit is damaged, save all packing materials and notify the carrier immediately. For additional information, please see the section titles, “Returning Power Supplies to the Manufacturer” in the manual shipped with your complete unit.
CAUTION
Use proper static control techniques to avoid damage to static­sensitive compone nts on the printed circuit board.
TM-XR9B-01XN 2–3
Installation and Configuration
Front Panel
Figure 2-1 shows the front panel of an XFR 1200 Watt supply with
Ethernet/ RS -2 3 2 Interface installed. There is a further descri ption of the
Remote Programming LEDs in Table 2-1.
Remote Programming LEDs. See table.
Local Switch (LOCAL)Remote LED (REM)
Figure 2-1
Power Supply Front Panel with Ethernet/RS-232 Interface Installed (1200 Watt Power Supply Shown)
Table 2-1
LED Description
ADR Add ress: Indicates that the master controller is addressing the unit. SRQ Service Re quest: (GPIB only) ERR Error: Indicates when a programming error has occurred. You can
FLT Fault: I ndicates that a fault h as o ccurred. The fault bit must be
POL Polarity: Indicates that the polarity user line has be en ac tivated.
Remote Programming LEDs
clear the ERR LED with an error query command.
unmasked. Refer to the status register in Table 3-8 on page 3–18. Momentarily lights if PON SR Q is set to on.
See “User Lines Connector” on page 2–26.
2–4 TM-XR9B-01XN
Ethernet/RS-232 Interface Subplate and PCB
The Ethernet/RS-232 Interface Subplate is visible from the rear panel of the unit. Rear panel componen ts are identified in Figure 2-2.
3
2
Initial Inspection
1
Note: On some models, the subplate is rotated 180 degrees.
Figure 2-2
Ethernet/RS-232 Interface Subplate
4
(XFR 1.2kW shown - located on power supply rear cover)
Item Description
1 User Lines Signal Connector 2 Error LED (ERR)
Indicates that a programming error has occurred . Clear with error query command.
3 Address LED (ADR)
Indicates that the unit is being addressed by the master controller. 4 RS-232 Connector 5 Ethernet Bridge Reset Switch 6 RJ45 Ethernet Connector 7 Ethernet Bridge LEDs
NA: Reserved
DIA: Diagnostics
NET: Network link status
SER: Serial port activity
See page B–5.
5
6
7
TM-XR9B-01XN 2–5
Installation and Configuration
Figure 2-3 shows the internal components on the Ethernet/RS-232
Interface PCB. Table 2-5 shows which jumpers need to be modified to
change modes or settings.
CAUTION
Use proper static control techniques to avoid damage to static­sensitive compone nts on the printed circuit board
PONREM
XON
B3
B2
FLW
B1
NA
NA
Subplate
Ethernet Bri dge
Figure 2-3
COP LEDs
CR167
CR166
J3 J4 J5 J6
123
J2
J2
Master Controll er
Master EPROM
Ethernet/RS-232 Interface PCB
J103
Slave Controller
COP LED
J64
J65
3
J93
1
CR89
1
2
Slave EPROM
1
J1
2–6 TM-XR9B-01XN
Initial Inspection
Table 2-2
JUMPER SELECTION
J2 Baud rate selection
Ethernet/RS-232 Interface Jumper Selections
page 2–18 B1 (5-6) [closed] [default]
(default 960 0)
B2 (3-4) [closed] [default] B3 (1-2) [closed] [default]
J2 RS-232 flow control
selection hardware (RTS/ CTS) or software (X ON/ XOFF)
page 2–19 FLW (7-8) [closed] [default] Flow control disabled.
FLW (7-8) [open] Flow control enabled. XON (9-10) [closed] [default] Hardwa re flow control. XON (9-10) [open] Software flow control.
J2 Unused (11-12) [closed] [default] Provides extra jumper.
(13-14) [open] Not used.
J2 Power-On remote/local page 2–20 PONREM (15-16) [open] [defaul t] PON in remote.
PONREM (15-16) [closed] PON in local .
J3, J4, J5, J6
J65 Local OVP control
J93 User TTL shutdown (S/D)
Ethernet or RS232 mode page 2–12 (2-3) [default] Et hernet.
(1-2) RS232.
page 2–24 [closed] [default]
selection
[open] Front Panel OVP Control.
page 2–25 (1-2) User TTL S /D line active low.
selection
(2-3) [default] User TTL S/D line active high.
J103 Remote OVP control
selection
page 2–24 [closed] [default]
[open]
Note: All other jumpers are not user-selectable.
LED INDICATORS
CR89 Red Diagnostic LED Bus error or Soft restart on Master circ uitry CR166 Red Diagnostic LED Soft restart on Ma st er circuitry CR167 Green Diagnostic LED Bus error on Master circuitry
Refer to “Troubleshooting” on page 3–20 for more informati on on the se LEDs.
EPROMS
Slave EPROM See revision number s tamped on EPROM Master EPROM See revisi on number stamped on EPROM
TM-XR9B-01XN 2–7
Installation and Configuration
Changing Internal Jumpers
Some of the settings on the Ethernet/RS-232 Interface card are user selectable by way of jumpers on the printed circuit board. The proc edure for changing the jumpers varies depending on if you have a 1.2kW XFR, or a 2.8kW XFR.
CAUTION
If you remove the unit's cover, use proper static control techniques to avoid damage to static-sensitive com ponents on the printed circuit board.
Procedure for 1.2kW XFR
Ensure that the input power connection has been disconnecte d and the unit is powe red off before you attempt to remove the top cover. Remove all the screws holding down the top cover an d then remove the cover. The printed circuit board that you need access to is upside down (compo nent side down), so you must r emove all the screws tha t are holdi ng it in place . Refer to Figure 2-4 to see which screws should not be removed.
Figure 2-4
2–8 TM-XR9B-01XN
Removing the PCB
During servi ce, do no t
DURING SERVICE, PLEASE DO NOT REMOVE THESE SCREWS
remove these scr ews
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