Internal Ethernet and
RS-232 Interface for
XFR Series
Programmable DC
Power Supplies
ENET-XFR
ENET-XFR3
Operating Manual
XFR 1.2kW and 2.8kW
Ethernet/RS-232 Interface
Option
OperatingManual
About Xantrex
Xantrex Technology Inc . is a world-leading supplier of advanc ed power electronics and controls with
products from 50 watt mobi le units to one MW util ity -scale system s for wind, sol ar, batteries, fuel cel ls,
microturbin es, and bac kup power appl icat ions in bot h grid- connec ted and sta nd-a lone syst ems. Xantrex
products include inverte rs, battery chargers, programmable power supplie s, and variable speed dr ives
that convert, supply, control, clean, and distri bute electri ca l power.
Trademarks
XFR 1.2kW and 2.8kW Ethernet/RS-232 Interface Option is a trademark of Xantrex International.
Xantrex is a registered trademark of Xant rex Internationa l.
Other trademarks, regist ered trademarks, and product names are the prope rty of their respective owners
and are us ed herein for identification purpos es only.
UNLESS SPECIFICALLY AGRE ED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, W HETHER
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMA T ION WILL BE
ENTIRELY AT THE USER’S RISK.
Date and Revision
April 2004Revision B
Part Number
TM-XR9B-01XN
Contact Information
T elephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax:1 800 994 7828 (toll free North America)
1 360 925 5143 (direct)
Email:customerservice@xantrex.com
W eb:www.xantrex.com
T elephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
About This Manual
Purpose
This OperatingManual is for the XFR 1.2kW and 2.8kW Ethernet/RS-
232 Interface Option; a microprocessor-controlled option card for all
models of XFR Se ries DC output power supplies. This manual provides
you with specifications, user options, and configuration instructions for
the interface, al ong with a command set whic h allows you to control
your power supply from a computer console. Error messages and
calibration procedures are also included.
Scope
This OperatingManual covers the interface only. Refer to your power
supply manual for installation, configuration, and operating procedures
for your power supply.
Audience
This manual i s design ed for t he use r who is familiar with basic el ectric al
theory especially as it applies to the operation of power supplies. This
implies a recognition of Constant Voltage and Constant Current
operation modes and the control of input and output power, as well as
the observance of safe techn iques while effec ting supply or pin
connections and any changes in switch settings. The user should also
have experience with network-based communications software and
protocols.
iii
About This Manual
Organization
This Manual is organized into 4 chapters and 2 appendixes.
Chapter 1, “Feature s”Des cribes the interf ace and lists its feat ures.
Chapter 2, “Installation and Configuration”Explains basic setup
procedures for Ethernet mode and RS-232 mode. Describes inspection,
cleaning, shipping, and storage procedures.
Chapter 3, “Operation”Lists the complete command set, status
registers, and error codes.
Chapter 4, “Calibration”Provides det ailed proc edures for vo ltage and
current mode calibration as well as over voltage protection (OVP)
calibration. Includes calibration for programming and readback accuracy.
Appe ndix A, “Specifications”Details the interface specifications.
Appe ndix B, “Advanced Ethernet Administration”Details how to
change network password, view port sta tistics and interpret LED
information.
“Warranty and Product Information”Explains Warranty and return
information.
ivTM-XR9B-01XN
Conventions Used
The following conventions are used in this guide .
CAUTION
Cautions identify conditions or practices tha t coul d result in
damage to the unit or other equipment.
Note: These notes des cribe a n importa nt ac tion ite m or an i tem th at you
must pay attention to.
About This Manual
WARNING
W arnings id entify condition s that could resu lt in personal inju ry
or loss of life.
Important:
know, but not as serious as a caution or warning.
These notes describe thin gs whic h are important for you to
Related Information
You can find more information about Xantrex Technology Inc. as well as
its products and services at www.xantrex.com
TM-XR9B-01XNv
vi
Important Safety Instructions
WARNING: High Energy and High Voltage
Exercise caution when using and calibrating a power supply.
High energy le vels c an be stor ed at the output voltage te rminals
on a power supply in normal operation. In addition, potentially
lethal voltages exist in the power circuit and on the output and
sense connectors of a power supply with a rated output greater
than 40 V. Filter capacitor s store potentially dangerous energy
for some time aft er p ow er is rem o v ed.
CAUTION
Operate the power supply in an environment free of flammable
gases or fumes. To ensure that the power supply’s safety
features are not compromised, use the power supply as specified
in this manual and do not substitute parts or make any
unauthorized modifications. Contact the service technician for
service and repair help. Repairs must be made by experienced
service technicians only.
The Ethernet/RS-232 Interface is a microprocessor-controlled
option card for all models of the XFR series of DC output power
supply. Installed internally , the interface card allows you to
remotely control your power supply through your existing
network, or via a direct connection to your computer. It features
an auto-sensing 10/100Base-T network interface that provides fast
programming and readback utilizing an extensive command set.
You are able to select between Ethernet (factory default) or RS-
232 control by adjusting internal jumpe rs on the interface card.
Features
CONTROLLER
HUB
Figure 1-1
Sample configuration using Ethernet/RS-232 Interface
(1200 Watt DC Power Supplies Shown)
Features and Functions
Interface Features
•Programmable soft limits for voltage and current
•Programmable over voltage protection with reset
•Easy-to-use, self-documenting command set
•Standardized commands for complete communic ation wit h any of th e
supplies in the system
•LED status signals: error, address, remote/local operation, and over
voltage protection.
•Foldback in CV or CC mode with reset
•Software calibration
1–2TM-XR9B-01XN
Ethernet Features
•Auto-sensing 10/100Base-T network interface
•Robust onboard TCP/IP stack supports:
•TCP/UDP
•UDP Multicast
•Universal IP Address Assignment via:
•DHCP
•RARP
•ARP-Ping
•Easy configuration via web browser (HTTP)
•Re alPort® COM/TTY port redirection softwa re
•Status LEDs for Link, Activity, and Diagnostics
•Reset switch to reboot Ethernet Bridge
Programmable Functions
Features and Functions
•Output voltage and current
•Soft limits for volt age and current
•Over voltage protection
•Output enable/disable
•Maskable fault interrupt
•Hold and trigger
•Output relay signals
Readback Functions
•Actual voltage and current
•Voltage and current settings
•Soft voltage and current limits
•Over voltage protection setting
•Present and accumulated power supply status
•Programming error codes
•Fault codes
•Power supply model and software version identification
TM-XR9B-01XN1–3
1–4
Installation and
2
Introduction
Configuration
The Ethernet/RS-232 Interface is usually installe d at the factory. Your
local distributor or service center can also install the interface,
especially for use in a previously-purchased supply already on site. You
must then configure the Interface-enhanced supply for your system
using the “Basic Setup Procedure - Ethernet” on page 2–10, or the
“Basic Setup Procedure - RS-232” on page 2–11.
To use this product, you must have the following equipment:
•a Xantrex XFR DC output power supply
•com puter-based communications software package
Installation and Configuration
Also, depending on your specif ic configuratio n, you will ne ed additional
items.
For Ethernet (via network):
•CA T 5 network cable to connect XFR to your network
•computer connected to the network
For Ethernet (direct to computer) :
•CAT 5 crossover cable to connect XFR directly to your computer
•computer with network interface card (NIC)
For RS-232:
•null modem serial cable (cross over)
•computer with an RS-232 interface (serial/COM port)
2–2TM-XR9B-01XN
Initial Inspection
On first receiving your unit, perform a quick physical chec k.
•Ensure each package contains a power supply with its Ethernet/RS-
232 Interface board installed, and manuals fo r the power supply and
the Ethernet /RS-232 Interface. Any additional parts shipped with the
power supply will be identified in the supply's documenta tion.
•Inspect the unit for any signs of physical damage such as scratches,
cracks, or broken switc hes, connectors, or dis plays.
Initial Inspection
CAUTION
If you remove the unit's cover, use proper static control
techniques to avoid damage to static-sensitive com ponents on
the printed circuit board.
•Check the printed circuit board and components if you suspect
internal damage.
If the unit is damaged, save all packing materials and notify the carrier
immediately. For additional information, please see the section titles,
“Returning Power Supplies to the Manufacturer” in the manual shipped
with your complete unit.
CAUTION
Use proper static control techniques to avoid damage to staticsensitive compone nts on the printed circuit board.
TM-XR9B-01XN2–3
Installation and Configuration
Front Panel
Figure 2-1 shows the front panel of an XFR 1200 Watt supply with
Ethernet/ RS -2 3 2 Interface installed. There is a further descri ption of the
Remote Programming LEDs in Table 2-1.
Remote Programming LEDs. See table.
Local Switch (LOCAL)Remote LED (REM)
Figure 2-1
Power Supply Front Panel with Ethernet/RS-232 Interface Installed
(1200 Watt Power Supply Shown)
Table 2-1
LEDDescription
ADRAdd ress: Indicates that the master controller is addressing the unit.
SRQService Re quest: (GPIB only)
ERRError: Indicates when a programming error has occurred. You can
FLTFault: I ndicates that a fault h as o ccurred. The fault bit must be
POLPolarity: Indicates that the polarity user line has be en ac tivated.
Remote Programming LEDs
clear the ERR LED with an error query command.
unmasked. Refer to the status register in Table 3-8 on page 3–18.
Momentarily lights if PON SR Q is set to on.
See “User Lines Connector” on page 2–26.
2–4TM-XR9B-01XN
Ethernet/RS-232 Interface Subplate and PCB
The Ethernet/RS-232 Interface Subplate is visible from the rear panel of
the unit. Rear panel componen ts are identified in Figure 2-2.
3
2
Initial Inspection
1
Note: On some models, the subplate is rotated 180 degrees.
Figure 2-2
Ethernet/RS-232 Interface Subplate
4
(XFR 1.2kW shown - located on power supply rear cover)
ItemDescription
1User Lines Signal Connector
2Error LED (ERR)
Indicates that a programming error has occurred .
Clear with error query command.
3Address LED (ADR)
Indicates that the unit is being addressed by the master controller.
4RS-232 Connector
5Ethernet Bridge Reset Switch
6RJ45 Ethernet Connector
7Ethernet Bridge LEDs
NA: Reserved
DIA: Diagnostics
NET: Network link status
SER: Serial port activity
See page B–5.
5
6
7
TM-XR9B-01XN2–5
Installation and Configuration
Figure 2-3 shows the internal components on the Ethernet/RS-232
Interface PCB. Table 2-5 shows which jumpers need to be modified to
change modes or settings.
CAUTION
Use proper static control techniques to avoid damage to staticsensitive compone nts on the printed circuit board
selection hardware (RTS/
CTS) or software (X ON/
XOFF)
page 2–19 FLW (7-8) [closed] [default] Flow control disabled.
FLW (7-8) [open] Flow control enabled.
XON (9-10) [closed] [default] Hardwa re flow control.
XON (9-10) [open] Software flow control.
J2Unused(11-12) [closed] [default] Provides extra jumper.
(13-14) [open] Not used.
J2Power-On remote/localpage 2–20PONREM (15-16) [open] [defaul t] PON in remote.
PONREM (15-16) [closed] PON in local .
J3, J4,
J5, J6
J65Local OVP control
J93User TTL shutdown (S/D)
Ethernet or RS232 modepage 2–12 (2-3) [default] Et hernet.
(1-2) RS232.
page 2–24 [closed] [default]
selection
[open] Front Panel OVP Control.
page 2–25 (1-2) User TTL S /D line active low.
selection
(2-3) [default] User TTL S/D line active high.
J103Remote OVP control
selection
page 2–24 [closed] [default]
[open]
Note: All other jumpers are not user-selectable.
LED INDICATORS
CR89 Red Diagnostic LED Bus error or Soft restart on Master circ uitry
CR166 Red Diagnostic LED Soft restart on Ma st er circuitry
CR167 Green Diagnostic LED Bus error on Master circuitry
Refer to “Troubleshooting” on page 3–20 for more informati on on the se LEDs.
EPROMS
Slave EPROM See revision number s tamped on EPROM
Master EPROM See revisi on number stamped on EPROM
TM-XR9B-01XN2–7
Installation and Configuration
Changing Internal Jumpers
Some of the settings on the Ethernet/RS-232 Interface card are user
selectable by way of jumpers on the printed circuit board. The proc edure
for changing the jumpers varies depending on if you have a 1.2kW XFR,
or a 2.8kW XFR.
CAUTION
If you remove the unit's cover, use proper static control
techniques to avoid damage to static-sensitive com ponents on
the printed circuit board.
Procedure for 1.2kW XFR
Ensure that the input power connection has been disconnecte d and the
unit is powe red off before you attempt to remove the top cover. Remove
all the screws holding down the top cover an d then remove the cover. The
printed circuit board that you need access to is upside down (compo nent
side down), so you must r emove all the screws tha t are holdi ng it in place .
Refer to Figure 2-4 to see which screws should not be removed.
Figure 2-4
2–8TM-XR9B-01XN
Removing the PCB
During servi ce, do no t
DURING SERVICE, PLEASE DO NOTREMOVE THESE SCREWS
remove these scr ews
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