Woods Equipment VR66A, VR84A, VR73A, VR48A User Manual

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Page 1

VIBRATORY ROLLER

VR48A - SN 71111004 & After

VR66A - SN 144591004 & After

VR73A - SN 153661104 & After

VR84A - SN 330591004 & After

(Rev. 5/16/2008)

MAN0357

Tested. Proven. Unbeatable.

Page 2

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish

customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 2/19/2008)

Page 3

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY INSTRUCTIONS & DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 20

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22

MAN0357 (Rev. 12/10/2007)

Introduction 3

Page 4

SPECIFICATIONS

VR48A VR66A VR73A VR84A

Drum Width 48 inches (129 cm) 66 inches (168 cm) 73 inches (186 cm) 84 inches (215 cm)

Drum Diameter 23 inches (59 cm) 23 inches (59 cm) 23 inches (59 cm) 23 inches (59 cm)

Drum Oscillation ±7.5° ±7.5° ±7.5° ±7.5°

Dynamic Force 3100 lbs. 3100 lbs. 3600 lbs. 3600 lbs.

Vibrations per Minute 2000 @ 21.3 gpm 2000 @ 21.3 gpm 2000 @ 21.3 gpm 2000 @ 21.3 gpm

Maximum Flow 24 gpm (64 lpm) 24 gpm (64 lpm) 24 gpm (64 lpm) 24 gpm (64 lpm)

Lubrication 80-90W Gear Lube

Operating Weight - Smooth 1450 lbs. (659 kg) 1633 lbs. (742 kg) 1762 lbs. (800 kg) 1912 lbs. (867 kg)

Operating Weight - Pad Foot 1600 lbs. (727 kg) 1850 lbs. (840 kg) 2100 lbs. (955 kg) 2350 lbs. (1065 kg)

16 oz. 20 oz. 24 oz. 28 oz.

4 Introduction

MAN0357 (Rev. 1/5/2007)

Page 5

 Make sure that all operating and service person-

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

INSTALLATION

 Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

 After connecting hoses, check that all control lever positions function as instructed in the Operator's Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Alitec Vibratory Roller Safety Rules (Rev. 1/5/2007)

 Counterweight ballast may be required for machine stability. Check your power unit manual or contact your dealer.

 Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

 After connecting hoses, check that all control lever positions function as instructed in the Operator's Manual. Do not put into service until control lever and equipment movements are correct.

 Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

(Safety Rules continued on next page)

Safety 5

Page 6

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Be sure attachment is properly secured, adjusted, and in good operating condition. Coupler lockpins must be fully extended and properly engaged into attachment retaining slots.

 Power unit must be equipped with ROPS and seat belt/operator restraint. Keep seat belt/operator restraint securely fastened/engaged. Falling off power unit can result in death from being run over or crushed. Keep ROPS systems in place at all times.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

 Only engage power when equipment is at ground operating level. Always disengage power when equipment is raised off the ground.

 Improper operation can cause the machine to tip or roll over and cause injury or death.

• Keep power unit lift arms and attachment as low as possible.

• Do not travel or turn with power unit lift arms and attachment raised.

• Turn only on level ground.

• Go up and down slopes, not across them.

• Keep the heavy end of the machine uphill.

• Do not overload the machine.

 Never use attachment to carry loads that exceed the rated operating capacity or other specifications of the power unit. Check your power unit manual or see your dealer for rated operating capacity. Exceeding this capacity can cause machine to tip, roll over, or present other hazards that can cause injury or death.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Contact with high voltage, overhead power lines, underground cables, gas lines, and other hazards can cause serious injury or death from electrocution, explosion, or fire.

 Keep bystanders away from equipment.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Do not allow riders. Do not lift or carry anybody on the power unit or attachments.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt/operator restraint, place transmission in park or neutral, engage brake and ensure all other controls are disengaged before starting power unit engine.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 Before making any adjustments on attachment, stop engine and engage parking brake. Never adjust or work on attachment while the power unit or attachment is running.

6 Safety

Alitec Vibratory Roller Safety Rules (Rev. 1/5/2007)

Page 7



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

MAINTENANCE

 Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake, stop engine, remove key, and remove seat belt.

 NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

 Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 Never perform service or maintenance with engine running.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Do not disconnect hydraulic lines until all system pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.

 Removal of isolator bolts will let chassis fall. Make sure you support both front and rear ends of chassis securely before you remove the bolts.

 When you separate roller drum and chassis, never place fingers or hands between roller drum and chassis.

STORAGE

 Follow manual instructions for storage.

 Store on level, solid ground.

 Block equipment securely for storage.

 Keep children and bystanders away from stor-

age area.

Alitec Vibratory Roller Safety Rules (Rev. 1/5/2007)

Safety 7

Page 8

MODEL NO. SERIAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

30 - Serial Number Plate

TO AVOID SERIOUS INJURY OR DEATH:

 Read attachment and power unit manuals before you use,

service, or repair machine. Follow all safety rules and instructions. (Manuals can be obtained from your dealer, or in the United States and Canada call 1-800-319-6637.)

 Use only when sitting in operator's seat with seat belt/

operator restraint fastened.

 Before leaving operator's seat, follow power unit manual

instructions, lower lift arms and attachment to ground, stop engine, remove key, engage brake, and remove seat belt/ operator restraint.

 Never let children or untrained persons run equipment.

WARNING

D0404-C

66 - PN D0404

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer, or in the United States and Canada call 1-800-319-6637.

HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN

RESULTING IN SERIOUS INJURY , GANGRENE OR DEATH.

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and be sure oil is cool.

Consult physician immediately if skin penetration occurs.

WARNING

19924-B

42 - PN 19924

WARNING

54519-B

FALLING OFF CAN RESULT IN BEING RUN OVER.

■ Skid steer must have ROPS and seat belt/operator restraint.

Keep seat belt/operator restraint securely fastened.

■ Never allow riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.

■ Never go under raised equipment or raised skid steer lift

arms. They can drop from hydraulic or mechanical failure, or moving control levers.

■ Service work does not require going under equipment. Read

manual instructions.

FALLING OFF OR GOING UNDER MACHINE CAN RESULT IN SERIOUS INJURY OR DEATH.

73 - PN 54519

52 - PN D0197

See exploded view drawing on page 16 for decal locations.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

SAFETY & INSTRUCTIONAL DECALS

Replace Immediately If Damaged!

8 Safety

MAN0357 (Rev. 12/10/2007)

Page 9

OPERATION

AWARNING

The Vibratory Roller is a hydraulically powered attachment intended to compact soil, stone, or fill material. The performance of the attachment can vary greatly depending on how it is used and operated. Therefore, the recommended operating procedures in this manual should be followed at all times for maximum productivity.

■ Failure to follow the procedures before clean-

ing, adjusting, lubrication, or servicing this unit could lead to serious injury or death.

When attaching the unit to the skid steer, ensure that all hydraulic hoses are coupled securely to the quick couplers.

Prior to operating the attachment, read this entire manual. Follow all safety rules in this manual and safety decals on the unit. Make sure that all guards, shields, and decals are in place and in good condition before operation.

MANDATORY SAFETY SHUTDOWN PROCEDURE

Before cleaning, adjusting, lubricating, or servicing this unit, ALWAYS follow the MANDATORY SAFETY SHUTDOWN PROCEDURE:

1. Move the skid steer loader propulsion control lever to the “neutral” position.

2. Shut off the attachment by shutting off the auxiliary hydraulic output.

3. Lower the loader lift arms completely and roll the attachment forward so it is securely resting on firm ground or the shop floor.

4. Engage the loader parking brake.

5. Move the loader throttle to the slow idle position,

shut the engine off, and remove the ignition key.

ATTACHING TO LOADER

See operating instructions in skid steer manual for proper attachment of vibratory roller to skid steer.

Connect hydraulic hoses to auxiliary hydraulic outputs of skid steer.

NOTICE

■ All hoses should be free of kinks, cuts or abra-

sions for safe operation.

■ Use auxiliary flow only. High flow use can

result in motor failure and will void manufacturer’s warranty. See specifications for acceptable flow rates.

TO COMPACT

1. Position the roller by placing roller drum on the

ground.

2. Raise the front wheels of the loader 1 to 3 inches (2.5 to 7.6 cm) by lowering the loader arms and rolling the bucket plate out slightly.

3. Engage the loader auxiliary hydraulic circuit.

4. Drive the loader forward slowly.

NOTICE

6. Keep the key with you at all times when working on

the unit so no one can start the engine without your knowledge.

MAN0357 (Rev. 12/10/2007)

■ The drive circuit is bi-directional. For best

results, the vibratory axle should spin the direction of the roller axis.

Operation 9

Page 10

OWNER SERVICE

AWARNING

■ Before performing any maintenance or service

on the unit, perform the mandatory safety shutdown procedure.

MAINTENANCE

Proper maintenance of the attachment will result in longer life and more productive and cost effective operation.

LUBRICATION

Vibratory Roller bearing lube must be changed every 500 hours of operation.

1. Raise the left side of the roller (motor side), place a 4 x 4" block (10 cm) under the end and lower the drum.

2. Remove the end cover plate (15) and let the lubricant drain into a suitable container. See Figure

DRUM REMOVAL

1. Securely support the roller chassis in the front and

rear on both sides with the drum resting firmly on the shop floor.

2. Remove the motor guard and motor, and allow the lubricant to drain from the roller shaft.

3. Remove the isolator attaching bolts on each side of the chassis.

4. Hoist the chassis over the top of the roller drum by lifting the front over and to the rear of the unit.

 When you separate roller drum and chassis, never place fingers or hands between roller drum and chassis.

ISOLATOR REPLACEMENT

Remove the bolts attaching the isolators and install new isolators. Torque 1/2" bolts to 55 lbs-ft.

3. Reseal and replace the end cover plate.

4. Refill with appropriate amounts (refer to the

Specification section for correct amount).

NOTICE

■ Type of lubricant should be 80-90W gear lube

with an EP (extreme pressure) rating of GL-5 minimum.

VIBRATION ISOLATOR REPLACEMENT

AWARNING

 Removal of isolator bolts will let chassis fall. Make sure you support both front and rear ends of chassis securely before you remove the bolts.

1. Support the chassis to prevent it from falling when

the isolator bolts are removed.

2. Remove the motor guard and the motor bolts to remove the motor.

BEARING REMOVAL

Please refer to "Bearing Installation" instructions on page 12 and 13 as well as figures that follow.

1. Remove the motor and chassis following the above procedure and heed all warnings.

2. On the end opposite the motor, remove the bearing end plate (15), Figure 1.

3. Lift chassis from drum and replace the isolators. Eight of the twelve isolator bolts from both ends can be replaced by removing bolts. Chassis removal is necessary to replace the other four bolts.

10 Owner Service

Figure 1

3. Bend back the engaged tab on the shaft lock

washer (14), Figure 2.

MAN0357 (Rev. 12/10/2007)

Page 11

Figure 2

4. Remove the shaft nut (13, using part number 1023106 socket), the shaft washer, and the tongued washer (27), Figure 3.

6. Remove the outer bearing housing mounting hardware (55 & 57). See page 16.

7. Slide the outer bearing housing (28) out of the drum. If needed, use threaded holes (1/2" UNC) in the housing to unseat it from the drum weldment, Figure 5.

8. Remove the outer bearing housing mounting hardware on the motor end.

9. Slide the bearing housing assembly and the shaft out of the drum.

Figure 5

10. Repeat steps 3 through 5 on the motor end.

11. Slide the outer bearing housing off the shaft.

NOTICE

■ Removal of the bearing housing will cause the

shaft to fall. Shaft and bearing housings are heavy. Be careful not to drop one on the other as denting may occur.

INNER BEARING REPLACEMENT

Figure 3

5. Pull the inner bearing housing (9) from the shaft,

Figure 4.

1. Remove the bearing seal (10) from the end of the inner bearing housing. See page 16.

2. Tilt the housing to allow each bearing cone (12) to fall out.

3. Bearing cups (11) must be removed and replaced using an industrial press.

4. Replace bearing cones.

5. Press a new bearing seal into the end of the

housing.

NOTE: The isolators (36) may need to be removed in order to press the seal into the housing properly.

OUTER BEARING REPLACEMENT

MAN0357 (Rev. 12/10/2007)

Figure 4

1. Press out the ball bearing set (29) from the

housing. See page 16.

2. Replace the bearing set and press into housing using an industrial press.

Owner Service 11

Page 12

BEARING INSTALLATION

1. Apply a small amount of lubrication (oil or grease)

to the outer bearing housing.

2. Assemble the outer bearings to the inner bearings using an industrial press.

7. Insert the shaft into the drum and clamp the outer housing to the drum.

Figure 6

3. Install one of the housing assemblies to the shaft.

Figure 7

4. Install the outside bearing cone (12).

5. Add the tongued washer, the shaft lock washer,

and the shaft nut (27, 14 & 13, using part number 1023106 socket).

Figure 9

8. Clamp the remaining housing assembly together

using washers and bolts in the threaded holes in the outer housing. Be sure bolts do not protrude through the outer housing.

9. Install this assembly onto the shaft.

Figure 10

10. Be sure the bearing is fully seated and measure

the spacing between the housing and the drum end plate. Spacing over 1/16" must be shimmed.

Figure 8

6. Torque the nut to 15 lbs-ft. Be sure to fully engage

a tab on the shaft lock washer into a slot on the shaft nut.

12 Owner Service

11. Repeat steps 3 and 4 for this end of the drum.

HYDRAULIC MOTOR SEAL AND BEARING REPLACEMENT

Remove Seal and Bearing

1. Disconnect hydraulic hoses from motor on the side

of the roller.

2. Remove the motor guard and the motor bolts to remove the motor. Save hardware for later use.

3. Place motor on a suitable work area and remove spring retaining ring securing shaft and bearing in the motor housing. Save retaining ring for later use.

MAN0357 (Rev. 12/10/2007)

Page 13

Figure 13. Seal Removal

DP11

Spring Retaining Ring

Snap Ring

DP12

DP13

Spring Retaining Ring Installed

DP14

Install Seal and Bearing

Figure 11. Remove Spring Retaining Ring

4. Firmly grasp the top of the shaft and pull assembly

from motor.

5. Remove snap ring (Figure 12) from the shaft and slide spacer and bearing from shaft. Save snap ring and spacer for later use.

Figure 12. Remove Snap Ring

6. Inspect shaft for cracks, grooves, nicks, or bumps.

Resurface any damage with emery cloth or replace shaft.

1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex®.

2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3. Place seal squarely on housing, place springloaded lip down towards housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

4. Carefully press seal into housing, avoiding distortion to the metal seal cage.

5. Slide bearing and spacer washer onto shaft and secure with snap ring.

6. Insert shaft into motor housing and align splines.

7. Install spring retaining ring to secure shaft into

motor housing.

7. Using a puller (Figure 13) or screwdriver, remove seal from motor housing.

NOTE: Do not scratch or gouge motor surface when removing seal.

MAN0357 (Rev. 12/10/2007)

Figure 14. Spring Retaining Ring

8. Attach motor to roller using hardware previously

removed. Connect hydraulic hoses.

Owner Service 13

Page 14

NOTES

14 Owner Service

MAN0357 (Rev. 12/10/2007)

Page 15

TROUBLESHOOTING

PROBLEM PROBLEM CAUSE SOLUTION

Insufficient compaction Loader “down pressure”

insufficient

Vibration circuit pressure insufficient

Excessive vibration Vibration circuit pressure

excessive

Does not vibrate No hydraulic oil flow from loader

The roller vibratory drive is broken

The coupler tack welds broke Re-tack the weld coupler to the

Drum tends to skid Countershaft rotation incorrect Reverse direction of the auxiliary

Hydraulic oil coming from breather fitting on right side of roller.

Bearing oil galley was over filled or Motor shaft seal has failed

Increase the “down pressure” by raising the front wheels off the ground (see Operation).

Adjust the bypass pressure (screw on top of valve) to 1000-1100 psi (69-76 bar). See exploded view, page 16.

Adjust the bypass pressure (screw on top of valve) to 1000-1100 psi (69-96 bar). See exploded view, page 16.

Check the loader hydraulics. Check the hydraulic motor and the drive coupler.

shaft. Caution: Never ground the welder so current passes through the bearings.

hydraulics.

Determine if the fluid leak is gear lube or hydraulic oil. If it’s gear lube, drain the roller and refill properly. If it’s hydraulic oil, replace the motor shaft seal, drain roller bearing oil galley and refill.

DEALER SERVICE

Although the Alitec attachment is supplied fully assembled, some simple checks should be performed before operation begins.

SAFETY DECALS

The safety decals existing on the attachment should be clearly readable and always followed. The location and description of the decals is shown in the exploded diagram. Copies of the decals are shown in the safety section.

LUBRICATION

Bearing housings should be 1/2 full of lubricant. Two ports are located on the end cap of the idle (right) side

MAN0357 (Rev. 12/10/2007)

Troubleshooting / Dealer Service

bearing housing. When roller is level, lubricant should be at a level even with the bottom of the straight port.

NOTICE

■ Type of lubricant should be 80-90W gear lube

with an EP (extreme pressure) rating of GL-5 minimum.

HOSES / FITTINGS

Hydraulic fittings are used to connect all attachment hoses. All fittings should be tight and free of hydraulic leaks. Hoses must be free of crimps or cuts that might result in leakage. Check your attachment before operation to make sure all hose routings are kink-free and allow for maximum movement of all extended, lift/lower, and/or swing motion required during normal operation.

Page 16

VIBRATORY ROLLER GENERAL ASSEMBLY

REF PART QTY DESCRIPTION

1 105382 1 Chassis weldment, VR48A

1 105373 1 Chassis weldment, VR66A

1 105374 1 Chassis weldment, VR73A

1 105420 1 Chassis weldment, VR84A

2 102089 1 Attach frame, VR48A

2 101528 1 Attach frame, VR66A

2 101528 1 Attach frame, VR73A

2 101528 1 Attach frame, VR84A

3 101423 1 Bushing, 2.562 x 2 x 2.125

16 Parts

(Rev. 4/4/2008)

MAN0357 (Rev.12/10/2007)

Page 17

VIBRATORY ROLLER GENERAL ASSEMBLY

REF PART QTY DESCRIPTION

4 101711 1 Drum weldment, 48" VRA Smooth 4 101434 1 Drum weldment, 66" VRA Smooth 4 101444 1 Drum weldment, 73" VRA Smooth 4 102832 1 Drum weldment, 84" VRA Smooth 4 101712 1 Drum weldment, 48" VRA Padfoot 4 101713 1 Drum weldment, 66" VRA Padfoot 4 101714 1 Drum weldment, 73" VRA Padfoot 4 104047-1 1 Drum weldment, 84" VRA Padfoot 5 102629048 1 Shaft weld, VR48A 5 102629066 1 Shaft weld, VR66A 5 102629073 1 Shaft weld, VR73A 5 102629084 1 Shaft weld, VR84A 6 102574 1 Cap, vent VRA w/O-ring 7 101234 2 Plate, retaining VRA 8 101233 2 Plate, spacer VRA

9 105801 2 Housing, VRA inner bearing 10 101210 2 Seal, shaft 2.563 ID x 3.505 OD 11 101217 4 Cup, bearing Timken 3.22 OD 12 101213 4 Cone, bearing Timken 1.96 OD 13 101208 2 Nut, shaft N-10 14 106655 2 Washer, shaft lock VRA 15 106730 1 End plate, VRA 16 313017 1 Fitting, 6PF x 6PM 90° 17 F1210 1 Plug, 6PM fitting 18 31982 4 HHCS 3/8 NC x 1-1/4 GR8 ZP 19 B0624 4 Washer, 3/8 flat SAE hardened 20 1007697 1 Valve assembly 21 1007698 1 Cross port block 22 1007696 2 Relief valve - 1100 psi 23 1012105 1 Decal, instructions, auxiliary flow 24 61 4 Fitting, 80M x 8 FLM St. 25 102886 1 Guard, valve VRA 26 105671 2 Hsg asy, VRA outer brg (incl. 28, 29) 27 106656 2 Washer, tongued 2" VRA 28 105800 2 Housing, VRA outer bearing 29 105664 2 Bearing, large 5.90 VRA 30 ----- 1 Decal, serial # plate 31 ----- - Decal, brand name 32 ----- - Decal, model number 33 ----- - Decal, Alitec 34 101232 1 Guard, motor VRA 35 106668 A/S Shim, half VRA 14 GA 35 106669 A/S Shim, half VRA 1/4" 36 M0036 12 Isolator pad, VRA soft 37 101437 2 Gasket, 2 bolt "A" flange SAE 38 21660 12 HHCS 1/2 NC x 1-1/4 GR8 ZP 39 M0008 * 1 Zerk, grease 1/4 - 28 45° 40 B1620 4 Washer, 1 flat SAE plt hrd 41 34279 4 Nut lock 1 NC 42 19924 1 Decal, warning high pressure hydr 43 M0042 * 1 Retaining ring, 2" ext. plt.

REF PART QTY DESCRIPTION

44 B1636UP 4 Bolt, 1 x 3.5 -8 unplated 45 105381 2 Scraper, VR48A Smooth 45 105359 2 Scraper, VR66A Smooth 45 105376 2 Scraper, VR73A Smooth 45 105422 2 Scraper, VR84A Smooth 46 105380 2 Scraper, VR48A Padfoot 46 105356 2 Scraper, VR66A Padfoot 46 105377 2 Scraper, VR73A Padfoot 46 105423 2 Scraper, VR84A Padfoot 47 B1021 8 Washer, 5/8 Flat SAE plt hrd 48 H1256 1 Hose #8 x 24" 8FLF x 8FLF 45 R1 49 H1252 1 Hose #8 x 16" 8FLF x 8FLF R1 50 H1253 2 Hose #8 x Hose 62" 8FLF x 8FLF R1 50 H1403 2 Hose #8 x Hose 70" 8FLF x 8FLF R1 51 105670 2 Hsg asy, VRA inner brg (incl. 9-12) 52 D0197 2 Decal, rotating drum US 53 D0154 1 Decal, bearing lube

54 1007699 1 Motor, Parker PGM 030 - 2.46 CID N/S 1009285 1 Seal kit for 1007699 N/S 1022539 1 Key, motor shaft, PGM 30 N/S 1022545 1 Motor output shaft, PGM030 N/S 1022546 1 Bearing, motor output shaft, PGM030

55 B0915 8 Nut, 9/16-18 GR5 Stover plt

56 4378 * 4 Washer, 5/16 standard flat ZP

57 B0920 8 Washer, 9/16 flat SAE plt hrd

58 21666 2 HHCS 1/2 NC x 1-1/2 GR8 ZP

59 59019 8 HHCS 5/8 NC x 1-1/2 GR8 ZP

60 57816 28 Washer, 1/2 SAE plt hrd

61 855 * 2 Washer, lock 1/2 ZP

62 7164 * 2 HHCS 5/16 NC x 2-1/4 GR5

63 B0822 24 Washer, 1/2 lock high collar

64 316017 3 Fitting, 12 OM x 8 JICM

65 37501 1 Fitting, 12 OM x 8FLM 90

66 D0404 1 Decal, read manual Woods

67 M0005 8 Stud, 9/16-18 x 2-9/16

68 07030 - Pad, 3/8 x 2 HR 8" VR drum

70 14139 2 Lock nut, 5/16 NC flng hd ZP

71 D0157 1 Decal, tie down

72 D0158 1 Decal, lift point

73 54519 1 Decal, wrng skid steer crush

74 F1020 2 Fitting, 8 FLF x 8 FLM 90°

75 1006129 2 Plug 8FLM fitting (not shown)

79 6100 * 2 HHCS 1/2 x 1-1/4 GR5 ZP

81 BB090 1 Bushing, pivot 2"

82 HC414 1 Quick disconnect 1/2" male flush face

83 HC415 1 Quick disconnect 1/2" female flush face N/S 1023106 1 Socket, VR shaft nut

(for shaft nut installation)

A/S As required

Not shown

N/S

* Standard Hardware - Obtain Locally

(Rev. 4/4/2008)

MAN0357 (Rev. 12/10/2007)

Parts 17

Page 18

OPTIONAL FLOW CONTROL KITS

REF PART QTY DESCRIPTION

1 1007693 1 Priority flow 17 gpm (used in kit

1012103)

1 1007694 1 Priority flow 23 gpm (used in

1012104)

2 1007695 1 Priority flow block

3 1012100 1 Guard, valve VRA

4 F1025 1 Fitting, 8 OM x 8 FLM 90°

5 316017 2 Fitting, 12 OM x 8 FLM ST

18 Parts

REF PART QTY DESCRIPTION

6 F1231 1 Fitting, 8 FLM x 8 FLF x 8 FLM

7 37501 1 Fitting 12 OM x 8 FLM 90° 8 1004288 1 Elbow 3/4 JICM 3/4 ORB 45°

9 62176 * 1 1/4 NPT Plug socket head 10 H1252 1 Hose #8 x 16" 8 FLF x 8 FLF R1 11 H1256 1 Hose #8 x 24" 8 FLF x 8 FLF 45 R1 12 565 * 4 Washer, 3/8 flat ZP 13 835 * 2 Hex nut, 3/8 NC pltd 14 31138 * 2 3/8 NC x 3-1/2 HHCS GR5

* Standard Hardware - Obtain Locally

MAN0357 (Rev.12/10/2007)

Page 19

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

MARKING ON HEAD

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Wrench

Size

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

Diameter &

Thread Pitch

(Millimeters)

Bolt Torque & Size Charts (Rev. 3/28/2007)

COARSE THREAD FINE THREAD

MARKING ON HEAD MARKING ON HEAD

Wrench

Size

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

Appendix 19

Diameter &

Thread Pitch

(Millimeters)

Page 20

BOLT SIZE CHART

5/16 3/8 1/2 5/8 3/4 7/8

SAE Bolt Thread Sizes

MM 25 50 75 100 125 150 175

IN 1 7

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE .................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE....... American Society of Agricultural Engineers

ATF................................Automatic Transmission Fluid

BSPP.............................British Standard Pipe Parallel

BSPTM................ British Standard Pipe Tapered Male

CV ....................................................Constant Velocity

CCW.............................................. Counter-Clockwise

CW .............................................................. Clockwise

F .......................................................................Female

FT.............................................................. Full Thread

GA ..................................................................... Gauge

GR (5, etc.)........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT ...........................................................Heat-Treated

JIC.................Joint Industry Council 37° Degree Flare

LH.................................................................Left Hand

LT ...........................................................................Left

m ........................................................................ Meter

mm ............................................................... Millimeter

M .......................................................................... Male

MPa ........................................................ Mega Pascal

N ......................................................................Newton

NC...................................................... National Coarse

NF ...........................................................National Fine

NPSM .................... National Pipe Straight Mechanical

NPT...........................................National Pipe Tapered

NPT SWF......... National Pipe Tapered Swivel Female

ORBM ...........................................O-Ring Boss - Male

P ..........................................................................Pitch

PBY.......................................................Power-Beyond

psi ......................................... Pounds per Square Inch

PTO......................................................Power Take Off

QD ................................................... Quick Disconnect

RH.............................................................. Right Hand

ROPS........................... Roll-Over Protective Structure

RPM........................................Revolutions Per Minute

RT ........................................................................Right

SAE..........................Society of Automotive Engineers

UNC ..................................................... Unified Coarse

UNF .......................................................... Unified Fine

UNS ..................................................... Unified Special

20 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

Page 21

WARRANTY

(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): ___________________________________________

Model Number: ____________________________ Serial Number: ___________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

BW1260, BW1800 8 years

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3

Gearbox

components

Blade spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof

of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,

revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD

RDC54, RD60, RD72

RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW180-3, BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680

Model Number

Duration (from date of delivery

to the original purchaser)

6 years

5 years

3 years (1 year if used in rental or commercial applications)

3 years

10 years

F-3079 (Rev. 5/15/2008)

Page 22

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete

such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

©2004 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

F-8494 (Rev. 6/23/2005)