Woods Equipment TL73 User Manual

SKID STEER
TILLER
TL52 TL73 TL84
Effective Serial Numbers:
TL52A 4200690202
MAN0003
TL73A 4300730102 TL84A 5600020102
Tested. Proven. Unbeatable.
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish
customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 2/19/2008)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
HYDRAULIC FITTING TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . .26
QUICK COUPLER KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .31
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER
MAN0003 (Rev. 11/30/2006)
Introduction 3
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your tiller. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be gen­eral in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.
The illustrations and data used in this manual were cur­rent at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
Throughout this manual, references are made to right and left direction. These are determined by standing behind the equipment facing the direction of forward travel.
SPECIFICATIONS
TL52 TL73 TL84
Dual Direct Dual Direct Dual Direct
Motor Char-Lynn 2000 - 18.7 Char-Lynn 2000 - 18.7 Ross ME180405 AAAB
Maximum Pressure 3300 psi (228 bars) 3300 psi (228 bars) 5000 psi (245 bars)
Working Depth 0 - 6 Inches 0 - 6 Inches 0 - 6 Inches
Working Width 52 Inches (1321 mm) 73 Inches (1854 mm) 84 Inches (2134 mm)
Overall Width 60 Inches (1524 mm) 86 Inches (2184 mm) 97 Inches (2462 mm)
Overall Length 44 Inches (1118 mm) 44 Inches (1118 mm) 44 Inches (1118 mm)
Tines 28 36 40
RPM @12 gpm (46 lpm)
148 rpm
@15 gpm (57 lpm)
185 rpm
@18 gpm (69 lpm)
22 rpm
@15 gpm (76 lpm)
247 rpm
@25 gpm (95 lpm)
309 rpm
@32 gpm (122 lpm)
395 rpm
@20 gpm (76 lpm)
247 rpm
@25 gpm (95 lpm)
432 rpm
@32 gpm (122 lpm)
432 rpm
@40 gpm (152 lpm)
540 rpm
4 Introduction
MAN0003 (Rev. 11/30/2006)
Make sure that all operating and service person-
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
INSTALLATION
Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.
After connecting hoses, check that all control lever positions function as instructed in the Opera­tor's Manual. Do not put into service until control lever and equipment movements are correct.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Alitec Tiller SR (Rev. 11/30/2006)
Counterweight ballast may be required for machine stability. Check your power unit manual or contact your dealer.
Air in hydraulic systems can cause erratic oper­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
After connecting hoses, check that all control lever positions function as instructed in the Opera­tor's Manual. Do not put into service until control lever and equipment movements are correct.
Protective hose sleeves must cover all hydrau­lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
(Safety Rules continued on next page)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Be sure attachment is properly secured, adjusted, and in good operating condition. Coupler lockpins must be fully extended and properly engaged into attachment retaining slots.
Power unit must be equipped with ROPS and seat belt/operator restraint. Keep seat belt/operator restraint securely fastened/engaged. Falling off power unit can result in death from being run over or crushed. Keep ROPS systems in place at all times.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
OPERATION
Improper operation can cause the machine to tip or roll over and cause injury or death.
Keep power unit lift arms and attachment as low as possible.
Do not travel or turn with power unit lift arms and attachment raised.
Turn only on level ground.
Go up and down slopes, not across them.
Keep the heavy end of the machine uphill.
Do not overload the machine.
Never use attachment to carry loads that exceed the rated operating capacity or other specifications of the power unit. Check your power unit manual or see your dealer for rated operating capacity. Exceeding this capacity can cause machine to tip, roll over, or present other hazards that can cause injury or death.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Contact with high voltage, overhead power lines, underground cables, gas lines, and other hazards can cause serious injury or death from electrocution, explosion, or fire.
Keep bystanders away from equipment.
Never direct discharge toward people, animals,
or property.
Do not operate or transport equipment while under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Always comply with all state and local lighting and marking requirements.
Do not allow riders. Do not lift or carry anybody on the power unit or attachments.
Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt/operator restraint, place transmission in park or neutral, engage brake and ensure all other con­trols are disengaged before starting power unit engine.
Look down and to the rear and make sure area is clear before operating in reverse.
Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Watch for hidden hazards on the terrain during operation.
Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.
Leak down or failure of mechanical or hydraulic system can cause equipment to drop.
Before making any adjustments on attachment, stop engine and engage parking brake. Never adjust or work on attachment while the power unit or attachment is running.
(Safety Rules continued on next page)
6 Safety
Alitec Tiller SR (Rev. 11/30/2006)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
MAINTENANCE
Before leaving operator's seat, follow power unit manual instructions. Lower lift arms and put attachment on the ground. Stop engine, remove key, engage brake, and remove seat belt/operator restraint.
NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
• Service work does not require going under­neath.
• Read Operator's Manual for service instruc­tions or have service performed by a qualified dealer.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Never perform service or maintenance with engine running.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Do not disconnect hydraulic lines until all sys­tem pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.
Leak down or failure of mechanical or hydraulic system can cause equipment to drop.
Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica­tions and may be dangerous.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
STORAGE
Follow manual instructions for storage.
Keep children and bystanders away from stor-
age area.
Alitec Tiller SR (Rev. 11/30/2006)
Safety 7
5 - PN 19924
HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN
RESULTING IN SERIOUS INJURY , GANGRENE OR DEATH.
n
Check for leaks with cardboard; never use hand.
n
Before loosening fittings: lower load, release pressure, and be sure oil is cool.
n
Consult physician immediately if skin penetration occurs.
WARNING
19924-B
WARNING
54519-B
FALLING OFF CAN RESULT IN BEING RUN OVER.
Skid steer must have ROPS and seat belt/operator restraint.
Keep seat belt/operator restraint securely fastened.
Never allow riders.
RAISED EQUIPMENT CAN DROP AND CRUSH.
Never go under raised equipment or raised skid steer lift
arms. They can drop from hydraulic or mechanical failure, or moving control levers.
Service work does not require going under equipment. Read
manual instructions.
FALLING OFF OR GOING UNDER MACHINE CAN RESULT IN SERIOUS INJURY OR DEATH.
2 - PN 54519

 
       ! " 
, 
3 - PN D0200
D0209
4 - PN D0209
1 - Serial Number Plate
TO AVOID SERIOUS INJURY OR DEATH:
Read attachment and power unit manuals before you use,
service, or repair machine. Follow all safety rules and instructions. (Manuals can be obtained from your dealer, or in the United States and Canada call 1-800-319-6637.)
Use only when sitting in operator's seat with seat belt/
operator restraint fastened.
Before leaving operator's seat, follow power unit manual
instructions, lower lift arms and attachment to ground, stop engine, remove key, engage brake, and remove seat belt/ operator restraint.
Never let children or untrained persons run equipment.
WARNING
D0404-C
6 - PN D0404
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
SAFETY & INSTRUCTIONAL DECALS
Replace Immediately If Damaged!
8 Safety
(Rev. 4/4/2008)
MAN0003 (Rev. 11/30/2006)
SAFETY & INSTRUCTIONAL DECALS
BE CAREFUL!
Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Rev. 4/4/2008) MAN0003 (Rev. 11/30/2006)
Safety 9
OPERATION
WARNING
DP1
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
Power unit must be equipped with ROPS and seat belt/operator restraint. Keep seat belt/operator restraint securely fastened/engaged. Falling off power unit can result in death from being run over or crushed. Keep ROPS systems in place at all times.
The operator is responsible for the safe opera-
tion of this equipment. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments and all controls. Do not allow anyone to operate this equipment without proper instructions.
___ Keep all bystanders away from equipment work-
ing area.
___ Check that all hydraulic hoses and fittings are in
good condition and not leaking before starting power unit.
___ Check that hoses are not twisted, bent sharply,
kinked, frayed or pulled tight. Replace any dam­aged hoses immediately.
___ Make sure power unit ROPS and seat belts are in
good condition. Keep seat belt securely fastened during operation.
TILLER INSTALLATION
Read instructions in the skid steer operator’s manual for connecting and removing attachment.
Place the couplers in the disengaged position as shown in Figure 1. Rotate the skid steer attachment slightly forward and fully lower the lift arms.
Skid steers must be equipped with an auxiliary hydraulic system capable of supplying continuous flow for hydraulic motor operation.
PRE-OPERATION CHECK LIST
Owner’s Responsibility
___ Review and follow all safety rules and decals.
See safety rules on page 5 and safety decals on page 8.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that all shields and guards are properly
installed and in good condition. Replace if dam­aged.
___ Check that equipment is properly and securely
attached to skid steer.
___ Check that all hardware and cotter pins are prop-
erly installed and secured.
___ Do not allow riders.
Figure 1.
Pull forward to the attachment as shown in Figure 2. Make sure the outside of the skid steer attach (1) is aligned with the inside of the tiller attach (2). Continue to pull forward until the skid steer attach makes contact with the tiller attach. Raise the skid steer arms until the top of the skid steer attach contacts the top latch bar (3) on the tiller.
10 Operation
MAN0003 (Rev. 11/30/2006)
Figure 2.
DP2
1
2
3
4
DP3
1. 5.50" Cutting Depth
2. 4.25" Cutting Depth
3. 2.25" Cutting Depth
6.00" Cutting Depth if Skid is Removed
WARNING
Roll the skid steer arms back until the tiller is com­pletely off the ground. Engage the parking break on the skid steer. Stop engine and relieve the back pressure in the auxiliary hydraulic system. Exit the skid steer.
Move the coupler pins to the engaged position. Hook up the auxiliary hydraulic hoses. Be sure they are routed to prevent any hose interference. Check the attach pins (4) to be sure they are fully engaged in the attach bracket as shown in Figure 3.
depth skid for the desired cutting depth. Reinstall the two bolts and torque to 250 lbs-ft (325 N-m).
Figure 4.
TILLER OPERATION
Figure 3.
TILLER DEPTH ADJUSTMENT
All tiller models have four depth settings. Moving the depth skid location allows the depth setting to be changed. Figure 4 shows the cutting depth for the four depth positions. When making adjustments, be sure that both skids are set at the same position.
To change the depth skid position, lower the tiller to the ground so the weight is supported on the tines. Remove the two bolts from each depth skid. Adjust the
Read and understand the tiller and skid steer
operator’s manuals before operating the tiller. Fail­ure to do so may result in death, serious personal injury or properly damage.
The tiller is a hydraulic powered attachment intended to cultivate soil. The tiller attachment operation is bi-direc­tional; it will operate with tines rotating in either direc­tion.
The TL52 has an offset mounting configuration to allow the right tracks to be covered when the skid steer moves in reverse for finishing the tilling operation.
The performance of the tiller can vary significantly depending upon the way it is used. The tiller attach­ment requires a minimum hydraulic supply. For require­ments on each model see specifications on page 4.
MAN0003 (Rev. 11/30/2006)
Operation 11
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