Woods Equipment TCH4500 User Manual
CHIPPER
TCH4500
MAN0458
(Rev. 2/13/2012)
Tested. Proven. Unbeatable.
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that
all Dealer Check List items have been completed. Dealers can register all Woods product at
dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 12/5/2011)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DEALER CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BOLT SIZE CHART & ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 36
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
MAN0458 (9/23/2005)
Introduction 3
GENERAL INFORMATION
The purpose of this manual is to assist you in oper-
ating and maintaining your chipper. Read it carefully. It furnishes information and instructions that
will help you achieve years of dependable performance. These instructions have been compiled
from extensive field experience and engineering
data. Some information may be general in nature
due to unknown and varying operating conditions.
However, through experience and these instructions, you should be able to develop procedures
suitable to your particular situation.
SPECIFICATIONS
Overall Size 56-1/2" x 51-1/2" x 36-1/2"
Maximum Chipper Capacity 4-1/2 dia.
Chipper Blade 2 - Reversible
Rotor Size 14" dia. x 1
Rotor Weight (with blades) 49 lbs
Rotor Weight (without blades) 45 lbs
Discharge Size 4.5" x 9" (Standard)
Drive Type Belt
Belt Size 2RB47 ARMID Construction
Weight 390 lbs
The illustrations and data used in this manual were current at the time of printing, but due to possible inline
production changes, your chipper may vary slightly in
detail. We reserve the right to redesign and change the
chipper as may be necessary without notification.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment facing the direction of forward
travel.
TCH4500
3/8" x 5-3/32" x 4"
4.5" x 4.5" (Optional)
4 Introduction
MAN0458 (9/23/2005)
Make sure spring-activated locking pin or collar
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
slides freely and is seated firmly in tractor PTO
spline groove.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
OPERATION
Keep bystanders at least 50 feet away from area
of operation.
TRAINING
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Never allow children or untrained persons to
operate equipment.
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Wear safety glasses and hearing protection at
all times when operating this machine.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
TCH4500 Safety Rules (7/8//2005)
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Do not put chipper into service unless all
shields and guards are in place and in good condition. Replace if damaged.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Do not operate chipper on a paved, concrete, or
hard gravel surface which can cause discharged
material to rebound and kick back.
Make sure the cutting chamber is empty before
starting the machine.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Never allow riders on power unit or attachment.
Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
Shift tractor transmission into park or neutral
and set brakes before engaging PTO and chipper.
Operate tractor PTO at 540 RPM. Do not exceed.
Do not operate or transport on steep slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
(Safety Rules continued on next page)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
• Service work does not require going underneath implement.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
Always stand clear of discharge area when
operating this machine. Keep face and body away
from feed and discharge openings.
Keep hands and feet out of feed and discharge
openings while machine is operating to avoid serious personal injury. Turn off power and allow
machine to come to a complete stop before clearing obstructions.
Do not climb on machine when operating. Keep
proper balance and footing at all times.
When feeding material into machine, do not
allow metal, rocks, bottles, cans, or any other foreign material to be fed into the machine.
Make sure debris does not blow into traffic,
parked cars, or pedestrians.
Do not allow processed material to build up in
the discharge area. This may prevent proper discharge and can result in kickback of material
through the feed opening.
Shut off machine immediately if it becomes
clogged, the cutting mechanism strikes any foreign
object, or the machine starts vibrating or making
an unusual noise. Shut off power source and make
sure all moving parts have come to a complete
stop. After machine stops:
• Inspect for damage.
• Replace or repair any damaged parts.
• Check for and tighten any loose parts.
TRANSPORTATION
Reduce transport speed to avoid bouncing and
brief loss of steering control.
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
Do not operate PTO during transport.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
MAINTENANCE
Service and maintenance work not covered in
OWNER SERVICE must be done by a qualified
dealership. Special skills, tools, and safety procedures may be required. Failure to follow these
instructions can result in serious injury or death.
Before performing any service or maintenance,
lower equipment to ground or block securely, turn
off engine, remove key, and disconnect driveline
from tractor PTO.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Never perform service or maintenance with
engine running.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
6 Safety
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
TCH4500 Safety Rules (7/8/2005)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
When lubricating telescoping PTO drives, keep
fingers out of shield access slots to prevent injury.
Check blade bolts for proper torque after every
8 hours of operation. Check blades and rotate or
resharpen daily as required to keep blades sharp.
Failure to do so may cause poor performance,
damage, or personal injury and will void the
machine warranty.
Before inspecting, servicing, storing, or changing an accessory, shut off power source, make
sure all moving parts have come to a complete
stop, and disconnect PTO driveline.
STORAGE
Block equipment securely for storage.
Keep children and bystanders away from stor-
age area.
Follow manual instructions for storage.
TCH4500 Safety Rules (7/8//2005)
Safety 7
11 - On Bottom
Side Of Chute
15 - On Front
of Chute
6 - Under
Shield
6 - Under Shield
Three Places
CD6782
14
10
16
17
17
1
7
4
3
9
5
1
11
18
10
13
8
12 - On
Back of
Chute
2 - Under
Chute
A
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
8 Safety
MAN0458 (9/23/2005)
SAFETY & INSTRUCTIONAL DECALS
CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of
the machine. They are heavy and hands, fingers,
feet, and other body parts could be crushed or
pinched between tractor and implement.
Operate tractor controls from tractor seat only.
Do not stand between tractor and implement
when tractor is in gear.
Make sure parking brake is engaged before
going between tractor and implement.
Stand clear of machine while in operation or
when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
WARNING
1003751-A
1 - PN 1003751
6 - PN 51361
2 - PN 18869
DO NOT EXCEED PTO SPEED OF
540 RPM
PTO speeds higher than 540 RPM can cause
equipment failure and personal injury.
WARNING
18866-D
3 - PN 18866
4 - PN 1015934
5 - PN 1015933
7 - PN51281
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
DANGER
SHIELD MISSING
DO NOT OPERATE - PUT SHIELD ON
18869-B
MAN0458 (9/23/2005)
Safety 9
SAFETY & INSTRUCTIONAL DECALS
9 - PN 1017429
10 - PN 51312
8 - PN 1015967
11 - PN 51373
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
10 Safety
MAN0458 (9/23/2005)
SAFETY & INSTRUCTIONAL DECALS
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure
water can enter through very small scratches or under edges of decals causing
them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate
your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
Body tag page 11
13 - PN 24611
14 - PN 20106
Red Reflector - Rear
15 - PN 20105
Amber Reflector - Front
16 - PN 51284
18 - SERIAL NUMBER PLATE
12 - PN 1015966
17 - PN 1017433
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
MODEL NO. SER IAL NO.
MAN0458 (9/23/2005)
Woods Equipment Company
Oregon, Illinois, U.S.A.
Safety 11
OPERATION
WARNING
CAUTION
WARNING
The operator is responsible for the safe operation of
this chipper. The operator must be properly trained.
Operators should be familiar with the tractor, chipper,
and all safety practices before starting operation. Read
the safety rules and safety decals on page 5 through
page 11.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
Keep bystanders at least 50 feet away from area
of operation.
the chipper hopper is sliced into small chips and propelled out though the discharge cap. The chips can be
diverted into a container or onto the ground.
As with any other piece of power equipment, getting to
know the feel for how your machine operates and getting to know the best techniques for particular jobs are
important to overall good performance.
NOTE: For operation of this chipper, references to
right, left, forward, and rearward directions are determined from the operator’s position in the tractor seat.
ATTACHING CHIPPER TO TRACTOR
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
IMPORTANT
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Never allow children or untrained persons to
operate equipment.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Do not put chipper into service unless all
shields and guards are in place and in good condition. Replace if damaged.
CHIPPER PRE-OPERATION
The chipping operation takes place on the side of the
machine, where hardened steel chipper blades are
mounted on a rotating rotor assembly. Material fed into
■ Avoid driveline angle greater than 15-degrees
up and down when the chipper is in use.
1. Attach chipper hitch pins to tractor 3-point lower lift
arms and secure.
2. Attach tractor top link to chipper clevis and secure
with tractor top link pin.
3. Connect driveline to tractor PTO shaft.
NOTE: The minimum and maximum telescoping
on the PTO shaft is 18.11 inches to 24.49 inches.
The PTO shaft may need to be shortened depending on the tractor the chipper is mounted on. To
shorten the PTO shaft see Shorten Driveline, page
26.
4. Slide slip collar back or push slip pin in to make
connection.
5. Make sure connection is secure. Slip collar or slip
pin should snap back into original position.
6. Adjust the tractor 3-point arm anti-sway devices to
prevent chipper from swaying side-to-side during
transport. Adjust top link so chipper is level front to
back.
7. Adjust or remove tractor drawbar so that it will not
interfere with chipper or driveline.
12 Operation
MAN0458 (9/23/2005)
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