Woods Equipment TC60, TCR68, TCR60, TC74, TC68 User Manual

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Page 1

ROTARY TILLERS

TC60 TC68

TC74 TCR60 TCR68 TCR74

MAN0813

(Rev. 3/1/2012)

Page 2

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 12/5/2011)

Page 3

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 38

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . BACK COVER

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

MAN0813 (3/17/2010)

This Operator’s Manual should be regarded as part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine.

Introduction 3

Page 4

SPECIFICATIONS

WARNING

TC60 and TCR60

Tilling Width 60" 68" 74"

Maximum Tilling Depth 7-1/2" 7-1/2" 7-1/2"

Operating Weight 597 lbs/604 lbs (R) 634 lbs/641 lbs (R) 665 lbs/672 lbs (R)

Rotor Swing Diameter 17-1/2" 17-1/2" 17-1/2"

Number of Blade Flanges 7 8 9

Number of Blades 42 48 54

Drive Type #80 Chain #80 Chain #80 Chain

Tractor PTO Speed 540 RPM 540 RPM 540 RPM

Rotor Speed 240 RPM 240 RPM 240 RPM

Tractor Hitch Limited Category 1 &

Category1

Tractor Horsepower Up to 45 HP UP to 45 HP Up to 45 HP

Skid Shoe Adjustments 5 x 1" 5 x 1" 5 x 1"

Side-Shift Distance 15-1/2" 19-1/2" 22-1/2"

Gearbox Oil Capacity 1.2 QT SAE 80W-90 1.2 QT SAE 80W-90 1.2 QT SAE 80W-90

Chain Case Oil Capacity .78 QT SAE #00 * .78 QT SAE #00 * .78 QT SAE #00 *

* Chain case #00 grease is factory installed

TC68 and TCR68 TC74 and TCR74

Limited Category 1 &

Category1

Limited Category 1 &

Category1

GENERAL INFORMATION

 Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your rotary tiller. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information

may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment, facing the direction of the forward travel.

4 Introduction

(Rev. 6/7/2011)

MAN0813 (3/17/2010)

Page 5

 Make sure spring-activated locking pin or collar

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

slides freely and is seated firmly in tractor PTO spline groove.

 Before putting equipment into service, check and adjust driveline length as instructed in Operator's Manual. Driveline must not bottom out or pull apart throughout the full range of the tractor hitch. Do not operate until driveline length is correct.

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

TS(R) SR (3/2/2012)

OPERATION

 Only engage power when equipment is at ground operating level. Always disengage power when equipment is raised off the ground.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

(Safety Rules continued on next page)

Safety 5

Page 6

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

 Keep bystanders away from equipment.

 Never direct discharge toward people, animals,

or property.

 Do not operate equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Do not operate PTO during transport.

 Connect PTO driveline directly to power unit

PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

MAINTENANCE

 Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership. Special skills, tools, and safety procedures may be required. Failure to follow these instructions can result in serious injury or death.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

6 Safety

TS(R) SR (3/2/2012)

Page 7

 Do not modify or alter or permit anyone else to



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

modify or alter the equipment or any of its components in any way.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Never perform service or maintenance with engine running.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

STORAGE

 Follow manual instructions for storage.

 Keep children and bystanders away from stor-

age area.

TS(R) SR (3/2/2012)

Safety 7

Page 8

2 - PN 18866

SHIELD MISSING

DO NOT OPERATE -- PUT SHIELD ON

DANGER

18869

1 - PN 18868

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause

equipment failure and personal injury.

WARNING

18866-D

3 - PN 18864

6 - PN 1002941

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

8 - PN 33347

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

driveline

8 Safety

18864-C

MAN0813 (3/17/2010)

Page 9

4 - P0021

5 - PN 55122

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

7 - 1004299

MAN0813 (3/17/2010)

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

 Read Operator's Manual before operating,

servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.)

 Operate from tractor seat only.  Lower equipment to ground, stop engine,

remove key and set brake before dismounting tractor.

 Never allow children or untrained persons to

operate equipment.

 Never allow riders.  Keep bystanders away from equipment during

operation.

 Keep all shields in place and in good condition.

FAILURE TO FOLLOW THESE INSTRUCTIONS

CAN RESULT IN INJURY OR DEATH.

55122-C

Safety 9

Page 10

OPERATION

WARNING

The TC rotary tiller is designed for completion of plowing operations and seedbed preparation. It breaks up clods, levels the soil surface, destroys weeds, and mixes in fertilizer. Refer to the information in this manual for the specifications, parts, assemblies, and adjustments.

The operator is responsible for the safe operation of this rotary tiller. The operator must be properly trained. Operators should be familiar with the tractor, tiller, and all safety practices before starting operation. Read the safety rules and safety decals on page 5 through page 9.

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Never allow children or untrained persons to operate equipment.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Make sure attachment is properly secured,

adjusted, and in good operating condition.

ATTACHING ROTARY TILLER TO TRACTOR

1. Move the tractor into position in front of the tiller.

Move back slowly and carefully, not allowing anyone to be between the tractor and the tiller.

2. Turn off tractor engine.

3. Attach the two lower arms of the 3-point hitch with

the two hitch-pin assemblies.

4. Attach the tractor center link to the upper hitch point of the rotary tiller. Adjust the length of the center link until the tops of the frame ends are parallel to the ground.

5. Adjust the tractor lower 3-point arm anti-sway devices to prevent tiller from swinging side to side during transport.

6. Attach the front PTO driveline from the rotary tiller to the tractor. (Slide the front section of the PTO driveline into the back section. Slide the PTO shaft onto the rear PTO output of the tractor).

NOTICE

■ If the PTO driveline is too long, severe driveline

and gearbox damage is possible when hooking up the PTO driveline from the rotary tiller to the tractor. The front PTO driveline is long enough to fit a variety of tractors. It is possible that the front PTO driveline will need to be cut. There will be NO benefit by cutting only one telescoping section. Both sections of the driveline must be cut. DO NOT FORCE THE PTO TO FIT.

■ WARRANTY IS VOID IF THE PTO DRIVELINE IS

TOO LONG, resulting in gearbox, PTO, yoke or cross bearing damage.

NOTE: The PTO driveline, when attached to the tractor

and gearbox, must not extend so there is less than four inches of overlap within the PTO driveline.

7. Raise jackstand and secure in operating position.

10 Operation

(Rev. 6/7/2011) MAN0813 (3/17/2010)

Page 11

DRIVELINE ATTACHMENT

1-1/4"

Attach the rotary tiller to the tractor 3-point hitch (or quick hitch if available). Do not attach driveline. Raise and lower the tiller to determine maximum and minimum distance between the tractor PTO shaft and the gearbox input shaft. If the distance is too large, the driveline will be too short for proper engagement. If the distance is too small, the driveline may bottom out in operation and damage the tiller or tractor.

If the driveline is too short, please call your Woods dealer for a longer driveline.

If the driveline is too long, please follow the instructions for shortening the driveline.

SHORTENING DRIVELINE

1. Move the tiller up and down to get the shortest pos-

sible distance between tractor PTO shaft and gearbox input shaft. Leave the tiller in the minimum distance position. Install jack stands under the tiller for support.

2. Separate the driveline into two halves and connect them to the tractor and the gearbox.

3. Place driveline halves parallel to one another to determine how much to shorten the driveline.

Figure 2. Determine Shield Length

5. Cut the upper shield to this overall dimension

Figure 3. Cut Shield

6. Place the cut portion of the shield against the end

of the shaft and use as a guide. Mark and cut the shaft.

Figure 1. Drive Halves Placed Parallel

4. Measure from end of the upper shield to the base

of the bell on the lower shield (A). Add 1-1/4" to dimension (A).

MAN0813 (3/17/2010)

Figure 4. Cut Shaft to Length

7. Repeat step 6 for the other half of the drive.

Operation 11

Page 12

8. File and clean the cut ends of both drive halves.

WARNING

Hole

First Pass

Depth

10” 21” 32” 43” 54”

62 1/2NC Flange Nut

63 1/2NC Cap Screw

WARNING

Ensure the drive halves slide smoothly together.

Do not run the tractor if proper driveline engagement cannot be obtained through these methods.

Connect the driveline to tractor PTO shaft, making sure the spring-activated locking collar slides freely and locks driveline to PTO shaft.

NOTICE

■ If attaching with quick hitch, the distance

between the tractor PTO and gearbox input shaft will increase. Please follow the steps as you would for a 3-point hitch to insure proper engagement.

WORKING DEPTH ADJUSTMENT

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

1. Raise the tiller off the ground.

2. Level tiller side to side. Check by measuring from

the forward skid shoe pivot to the ground on each side. (Figure 5)

3. Adjust, using tractor 3-point arm leveling device.

6. Adjust the skid shoe to the desired tilling depth

(Figure 6). Reinstall the cap screws in the rear of the skid shoe and tighten all cap screws.

Figure 6. Tiller Depth Adjustment

NOTE: Tillage depth is dependent on ground hard-

ness, tractor speed, skid shoe setting, and tractor hitch adjustment. Multiple passes may be necessary to achieve tillage depth.

TILLER SIDE SHIFT ADJUSTMENT

NOTE: Keep the front of the tiller parallel to the

ground.

4. Place two jack-stands under the tiller rotor shaft.

5. Loosen the 1/2” cap screws that act as the front

pivots to the skid shoes. Remove the 1/2” cap screws (63) that hold the rear of the skid shoes to the tiller frame.

12 Operation

Figure 5. Leveling the Tiller

■ Make sure parking stand is secured in the

down position and skid shoes are in hole one before performing the following service work.

1. Disconnect tiller from tractor.

2. Measure rear tractor tire width (outside to outside).

3. Calculate side shift needed. Divide rear tractor tire

width by two and tiller width by two. Subtract tiller width from tractor width and add five inches. Check maximum tiller side shift capability on the specification page of this manual, page 4. The calculated side shift must be less than the maximum side shift. (Example: Tractor rear tire width = 70”, TC60 Tiller = 60”. 70/2 = 35”, 60/2 = 30”. 35-30 = 5” + 5” extra = 10” side shift.

4. Loosen nuts on U-bolts on lower clevis hitch (4), Ubolts on front gearbox stand (2), and bolts at the back of the gearbox stand (2). See Figures 7 and

(Rev. 6/7/2011) MAN0813 (3/17/2010)

Page 13

Figure 7. Clevis Hitch Adjustment

WARNING

5. Slide clevis hitches, A-frame/gearbox stand, and attaching rear z-clamp bracket to the desired distance.

Figure 8. Gearbox and Clamp Adjustment

6. Retighten the lower clevis hitch, A-frame/gearbox

stand, and attaching rear z-clamp bracket hardware per the torque chart in the back of this manual.

7. Reconnect tiller to the tractor.

OPERATING PROCEDURE

 Only engage power when equipment is at ground operating level. Always disengage power when equipment is raised off the ground.

Read and understand the rotary tiller and tractor operator's manuals before operating the tiller. Failure to do so may result in death, serious personal injury or property damage.

Never raise the tiller more than a few inches off the ground when traveling from job site to job site.

Shut off the engine, set brake, remove key and remove seat belt. Dismount the tractor.

Tractor Stability

Figure 9. Tractor Stability (Typical)

Clutch Run-In

Clutch run-in must be done prior to initial use and before each season or whenever tiller has been setting idle for more than two months. See Slip Clutch Adjustment page 17 for the run-in procedure.

After you have completed the run-in of the clutch, return to the operating instructions and proceed with start-up. Failure to run the clutch in could result in premature driveline failure and warranty will be voided.

NOTE: Tillers equipped with shear bolt driveline protection do not have clutches. These drives do not require a run-in procedure prior to operation.

Start-Up Sequence

1. Start tractor engine.

2. Lower tiller slowly, nearly to the ground.

3. Engage tractor PTO.

4. Lower the tiller completely to the ground.

5. Increase engine rpm to normal operating speed of

540 rpm.

6. Move tractor forward. Select a slow tractor speed and increase slightly until operation is satisfactory.

Rear Shield Adjustment

The rotary tiller tailgate can be adjusted to control the tilth of the soil. The finest finish is achieved with the tailgate at the lowest adjustment. As the tailgate is raised, or adjusted up, the finish of the soil will become more coarse. Raising the tailgate reduces the amount of recirculation that occurs to the soil inside the tiller housing. If the soil conditions are very rocky, the tailgate should be run in a raised position so rocks may pass through the tiller more quickly

(Rev. 6/7/2011) MAN0813 (3/17/2010)

Operation 13

Page 14

NOTICE



■ Do not drop tiller to the ground with the rotor

turning. Sudden high speed jolts multiply stress to the driveline and can cause extreme damage.

___ Check that all hardware is properly installed and

secured.

___ Check that equipment is properly and securely

attached to tractor.

OPERATING TECHNIQUES

Tilling Sod and Untilled Ground

For tearing up untilled sod or conditioning compacted soils, several shallow passes will be most productive. Set the skid shoes to one of the two most shallow positions. A gear should be selected on the tractor for a slow travel speed. Progressive passes can be done at progressively faster speeds.

NOTICE

■ After tilling for the first half hour, check for

loose blades and retighten any loose hardware. Follow the shutdown procedure and blocking method before checking blades.

Previously Tilled Ground

To pulverize the topsoil and prepare a good seedbed, set the skid shoes for a tilling depth equivalent to your deepest roots. Adjust the tailgate to the fully lowered position. A tractor gear should be selected such that the tiller does not lug the engine.

PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on pages 5 through 9.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that all shields and guards are properly

installed and in good condition. Replace if damaged.

___ Before starting tractor, check all equipment drive-

line guards for damage and make sure they rotate freely on all drivelines. Replace any damaged guards. If guards do not rotate freely on drivelines, repair and replace bearings before operating.

___ Do not allow riders.

___ Make sure driveline spring-activated locking col-

lar slides freely and is seated firmly in tractor PTO spline groove.

___ Keep all bystanders away from equipment work-

ing area.

___ Check all lubrication points and grease as

instructed in the Lubrication Maintenance illustration, page 16.

___ Make sure tractor ROPS or ROPS CAB and seat

belt are in good condition. Keep seat belt securely fastened during operation.

___ Check to be sure gear lube runs out of the small

check plug on the side of the gearbox.

___ Check the condition of the tiller blades. Replace

any blades that are broken or excessively worn.

___ Check for objects that may be wound around the

tiller rotor shaft. Objects like wire, string, tall grass and weeds can build up on the rotor shaft and affect tiller operation.

14 Operation

MAN0813 (3/17/2010)

Page 15

OWNER SERVICE

WARNING

CAUTION

WARNING

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 If you do not understand any part of this manual and need assistance, see your dealer.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

BLOCKING METHOD

To minimize the potential hazards of working underneath the tiller, follow these procedures.

1. Jack stands with a load rating of 500 lbs or more are the only approve blocking device for this tiller. Install a minimum of two jack stands under the tiller before working underneath it.

2. Consider the overall stability of the blocked unit. Just placing jack stands underneath will not ensure your safety. The working surface must be level and solid to support the weight on the jack stands. Make sure the jack stands are stable, both top and bottom. Make sure the tiller is approximately level.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Never perform service or maintenance with engine running.

(Rev. 6/7/2011)

MAN0813 (3/17/2010)

3. With the full weight of the tiller on the jack stands, test blocking stability before working underneath.

4. While the tiller is attached to the tractor, set the brakes and remove key before working underneath.

5. Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm antisway devices to prevent side-to-side movement.

Regular preventive maintenance and immediate repair of broken or worn parts will ensure maximum efficiency and long life.

Because of the nature of the jobs the rotary tiller does, the tiller is constantly vibrating and shaking. Parts may loosen up as it is used. One of the most important functions an operator can perform is observing and inspecting the equipment for loose or worn parts to prevent further damage or excessive downtime.

Owner Service 15

Page 16

LUBRICATION INFORMATION

1. Do not let excess grease collect on or around

parts, particularly when operating in sandy areas.

2. See Figure 10 for lubrication points and frequency of lubrication based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication.

3. Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. Two good pumps of most guns is sufficient when the lubrication schedule is followed.

CHAIN MAINTENANCE

The drive chain should be inspected every 50 hours. New chain has a tendency to stretch, so it is necessary to check the chain tension to prevent flopping around, thus causing potential problems. Chain tension is preset with the torsion spring. If the chain becomes excessively loose, it may be necessary to remove one link (two pitches). If unable to reassemble, add an offset link to lengthen the chain.

NOTICE

■ Replacement chain should be only high quality

original equipment chain for longer life.

When being stored for a long period or at end of season, change the oil, adding .8 quarts #00 gear fluid, and rotate the roller several times allowing the chain to be coated with lubricant, enhancing chain life. Rotate the roller periodically to maintain lubrication.

PTO DRIVE LINES

Periodically check the yokes on front PTO. Make sure the bolts and nuts are tight and the yoke is not moving on the shaft. PTO shafts and U-joints should be sparingly lubricated monthly.

BEARING LUBRICATION

Highest quality bearings are used on the tiller. Only triple-seal bearings are used on the rotor shaft, which operates down in the dirt. Lubrication of the bearings will vary considerably with conditions. As a rule, bearings should be under-lubricated rather than over-lubricated. Over-lubrication can cause seals to blow out.

NOTICE

■ Replacement bearings should be only high

quality original equipment bearings for longer life.

Install new complete bearing housing if needed or just replace the bearing insert. The shafts should be straight, free of burrs, and up to size. If shaft is worn, replace it prior to completing assembly.

DRIVELINE LUBRICATION

1. Lubricate the driveline slip joint every 8 hours of

operation. Failure to maintain proper lubrication could result in damage to u-joints, gearbox, and driveline.

2. Lower tiller to ground, disconnect driveline from tractor PTO shaft, and slide halves apart. Do not disconnect the halves from each other.

3. Apply a bead of grease completely around male half where it meets female half. Slide drive halves over each other several times to distribute grease.

4. Apply one pump of grease to each driveline u-joint grease fitting.

5. Apply one pump of grease to each of the plastic driveline shield bearings.

6. If using a shear pin drive, lubricate the shear yoke with grease to prevent galling.

SPROCKETS

Sprockets should be checked to be sure hex bolt is tight and the sprocket cannot move on the shaft.

QUALIFIED TECHNICIAN MAINTENANCE

GEARBOX LUBRICATION

The gearbox is almost maintenance-free, but should be checked quarterly to be sure that the oil level is maintained at half full. Use plug located halfway up back face of gearbox to check/fill oil. A high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL-4 or -5 is recommended for use in the gearbox. Oil should be changed after the first 30 hours or 30 days of operating. Then, normal change should be adequate. In the case of seasonal usage, it is best to change the oil at the end of the season to remove moisture and corrosive contaminants.

16 Owner Service

Figure 10. Lubrication Points

(Rev. 6/7/2011) MAN0813 (3/17/2010)

Page 17

SLIP CLUTCH ADJUSTMENT

1. Turn off tractor engine and remove key.

2. Loosen nuts on springs until the springs can rotate

freely, yet remain secure on the bolts.

3. Mark outer plates of slip-disc clutch as shown in Figure 11.

4. Securely attach implement to the tractor and start the tractor.

5. Engage PTO for several seconds then quickly disengage it.

6. Turn tractor off and remove key.

7. The friction lining plates should have "slipped", or

moved. Check the marks placed on the outer plates of the slip-disc clutch in step 3 to make sure this is the case.

8. If clutch does not slip, check assembly for oil, grease and debris. Clean if necessary.

9. Reassemble clutch and tighten bolts no more than 1/8 of a turn at a time until desired setting of 1.25" compressed spring length.

10. If excessive slippage continues, check lining plates for excessive wear. They are 1/8" thick when new and should be replaced after 1/32" of wear to ensure proper operation.

DRIVELINE SHEAR BOLT REPLACEMENT

■ Always use approved M8 x 50 mm class 8.8

shear bolt as a replacement part. Using a hardened bolt or shear pin may result in damage to driveline or gearbox.

1. Remove damaged shear bolt from yoke on input

shaft of tiller gearbox.

2. Rotate driveline to align holes in yoke and shaft. Install shear bolt and secure the lock nut.

Cleaning

After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety decals that are missing or not

readable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder using a low-pressure water

spray.

Figure 11. Slip Clutch Adjustment

1. Be careful when spraying near scratched or torn

safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or

scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice

of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free through your Woods dealer). See Safety Decals section for location drawing.

MAN0813 (3/17/2010)

Owner Service 17

Page 18

Blade Installation

Four Blade Installation

1. Remove any burrs on flanges generated from blades

that have slipped.

2. Start blade assembly with first blade installed over the double slots (1).

NOTE: Blade cutting edges should face the direction of rotation.

3. Install bolt heads against blades and flange nuts against rotor flange.

4. Proceed by installing opposite blade to opposite side of flange, skipping one hole between each blade.

5. Completed assembly should have an empty hole between blades. Blades should sweep over the flange, not away from the flange.

6. Torque bolt head to 85 lbs-ft with a mechanical torque wrench.

Figure 12. Four Blade Installation

Six Blade Installation

1. Remove any burrs on flanges generated from blades

that have slipped.

2. Start blade assembly with first blade installed over one slot (1) and one hole (2).

NOTE: Blade cutting edges should face the direction of rotation.

3. Install bolt heads against blades and flange nuts against rotor flange.

4. Proceed by installing opposite blade to opposite side of flange using every hole.

5. Completed assembly should not have empty holes between blades. Blades should sweep over the flange, not away from the flange.

6. Torque bolt head to 85 lbs-ft with a mechanical torque wrench.

Figure 13. Six Blade Installation

18 Owner Service

(Rev. 6/7/2011)

MAN0813 (3/17/2010)

Page 19

TROUBLE SHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

Rotor will not turn. Tractor PTO not engaged. Check control lever.

Clutch friction discs worn (Slip-Clutch drive only).

Shear bolt sheared (Shear bolt drive only). Install new shear bolt.

Obstruction between rotor and frame. Check and clear obstruction.

Chain broken. Replace chain.

Gearbox damaged. Check that output shaft rotates.

Tiller won’t cut. Skid shoes set too shallow.

Blade orientation does not match tiller rotation.

If shear bolt drive used, check shear bolt.

Tiller stalls when tilling.

Tilled soil is too fine. Too much regrinding. Raise tailgate or increase travel speed.

Tilled soil is too coarse.

Grass and Weeds wrapping rotor.

Skid shoes set too deep. Lower skid shoes one hole.

Too little regrinding. Lower tailgate or decrease travel speed.

Grass too tall. Mow grass before tilling.

Check and replace.

Raise skid shoes one hole.

Reverse all blades.

Replace if broken.

Oil leaks. Worn or damaged seal. Inspect and replace.

Loose or damaged hoses or connections. Check for leaks and repair or replace.

Worn or damaged housing. Inspect and replace if required.

Wrong type of grease installed in chain case.

Excessive Noise Rotor blade hardware is loose or missing. Tighten loose blade hardware. Replace

Use #00 semi-fluid grease.

missing hardware.

(Rev 09/28/2010)

MAN0813 (3/17/2010)

Owner Service 19

Page 20

DEALER SERVICE

WARNING

CAUTION

Incorrect Installation

The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

 Before working underneath, disconnect driveline, raise tiller, lock in transport position, and block tiller securely. Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.  Keep all persons away from operator control

area while performing adjustments, service, or maintenance.

Leakage can occur at the horizontal gaskets and shaft seals. These can be repaired without removing the gearbox from the tiller.

Seal Installation

NOTE: Proper seal installation is important. An improp-

erly installed seal will leak.

1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3. Lubricate gear shaft and seal lips.

4. Place seal squarely on housing, spring-loaded lip

toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5. Carefully press seal into housing, avoiding distortion to the metal seal cage.

GEARBOX MAINTENANCE

NOTE: Read this entire section before starting any

repair. Many steps are dependent on each other.

1. Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.

2. Inspect gearbox for leakage and bad bearings. Leakage is a very serious problem and must be corrected immediately. Bearing failure is indicated by excessive noise and side-to-side or end-play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma-

tex

Aviation 3D Form-A-Gasket or equivalent.

Figure 14. Seal Installation

20 Dealer Service

(Rev. 6/7/2011) MAN0813 (3/17/2010)

Page 21

Input Shaft Repair

1. Disconnect and remove the driveline from the

gearbox.

2. Remove drain plug and drain gear lube from the gearbox.

6. Remove retaining bolt and washer from the top sprocket.

7. Release the tension from the chain, Figure 15, and remove the top sprocket and sleeve from the side drive shaft.

3. Remove mast plates from the tiller frame.

4. Remove shaft seal. Replace with new seal (see

Seal Installation, page 20).

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

5. Reinstall drain plug and remove fill plug. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

Output (Hollow) Shaft Repair

1. Disconnect and remove the driveline from the

gearbox.

2. Remove drain plug and drain gear lube from the gearbox.

3. Remove the gearbox side drive shield.

4. Remove the drain plug from the chain case to drain

the gear fluid.

5. Remove chain case cover.

8. Loosen the set screw on the side drive shaft

bearing. This bearing is located inboard of the top sprocket, at the top of the chain case. Use a hammer and a punch to unlock the locking collar. This is achieved by putting the point of the punch in the relief of the collar and drive it in the direction opposite of normal rotation for the tiller.

9. With the sprocket removed and the locking collar freed, the side drive shaft can be removed through the opposite side of the tiller gearbox.

10. The faulty shaft seal can be removed and replaced with a new seal (refer to Seal Installation, page 20)

11. Follow the instructions 1 through 9 in reverse for reassembly. Use blue Loctite® on bolts used to retain sprockets on shafts. Make sure top and bottom sprockets and chain tensioner are aligned with each other. Shaft end should be recessed from sprocket outside face by .03 inches on top and bottom sprockets.

(Rev 09/28/2010)

MAN0813 (3/17/2010)

Figure 15. Release Chain Tension

Dealer Service 21

Page 22

UNIVERSAL JOINT REPAIR

1. Yoke

2. Cup and bearing

3. Snap ring

4. Journal cross

Figure 16. Universal Joint Parts Breakdown

3. Clamp cup in vise as shown in Figure 19 and tap

on yoke to completely remove cup from yoke. Repeat Step 2 and Step 3 for opposite cup.

U-Joint Disassembly

1. Remove external snap rings from yokes in four

locations as shown in Figure 17.

Figure 17. Remove Snap Ring

2. With snap rings removed, support drive in vise,

hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 18.

Figure 19. Remove Cups

4. Place universal cross in vise as shown in Figure 20

and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer.

22 Dealer Service

Figure 20. Remove Cups

Figure 18. Remove Cups

MAN0813 (3/17/2010)

Page 23

U-Joint Assembly



1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2. Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help.

3. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 21. Install snap ring and repeat on opposite cup

4. Repeat Step 1 and Step 2 to install remaining cups in remaining yoke.

5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

Figure 21. Install Cups

MAN0813 (3/17/2010)

Dealer Service 23

Page 24

ASSEMBLY

WARNING

CAUTION

Assembly of this rotary tiller is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for normal conditions.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

SET-UP INSTRUCTIONS

The rotary tiller is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. See “Bolt Torque Chart” on page 37 for recommended torque values.

Complete the Pre-Delivery and Delivery Check Lists on page 26 when assembly is complete.

Select a suitable working area. Refer to illustrations, accompanying text, parts lists, and exploded view drawings.

For reference, front, back, left, and right directions are determined by sitting in the tractor operator’s seat.

6. Remove loose nails from boards and dispose of crate according to local codes.

ASSEMBLY PROCEDURES

Required tools: 9/16", 3/4”, 1-1/8" combination wrenches, sockets, torque wrench, and jack stands.

1. Lower skid shoes to lowest position and stand tiller upright.

2. Use jack stands to support the front frame tube with tiller sitting on the ground.

3. Install parking stand (33) and spring assembly to tiller frame using 1/2NC x 3-1/4 cap screw (67) and flange nut (62).

4. Unbolt lower hitch clevises (34), rotate 90 degrees, and re-install in operating position, 26" from center to center. Figure 23, page 25.

5. Install driveline (8) to gearbox input shaft.

6. Attach right mast plate (27) and driveline holder

(80) to gearbox frame using 3/8NC x 1-1/4 serrated flange screws (83) and flange whiz nuts (60). Attach driveline holder on outside of mast plate using the front two holes. Use 3/8NC x 1 serrated flange screws (55) and flange whiz nuts (60) to attach mast plates (27 & 28) to gearbox stand in remaining holes Figure 23, page 25.

7. Install CAT 1 quick hitch sleeve (70) using 3/4NC x 3-1/2 cap screw (68) and lock nut (69). Install in the lower hole in the top of the mast plates.

8. Attach driveline tether chain to the tiller hitch frame.

9. Attach tailgate chain to lug on tailgate using pack-

ing slip instructions in hardware bag. Thread the chain through the keyhole slot on the top safety shield support. Secure the chain by sliding the desired link into the narrow portion of the keyhole slot.

DISASSEMBLE SHIPPING UNIT

It is advisable to have a mechanical lifting device to facilitate uncrating.

Be careful of nails in boards when uncrating.

1. Remove all parts that are wired and strapped to tiller and/or crate.

2. Remove top, sides, and ends of crate.

3. Remove front rubber shield from the bottom of the

crate (reverse rotation models only).

4. Remove lag screws from L-shaped shipping brackets. Remove L-brackets from the tiller. Be sure to save the mounting hardware for later use.

5. Remove tiller assembly from crate base.

24 Assembly

Figure 22. Attaching Tailgate Chain

10. Attach front rubber deflector and clamp bar using

5/16NC x 1 carriage bolts (53) and flange whiz nuts (54). (Reverse models only)

11. Fill gearbox with SAE 80W or 90W gear lube until it runs out the center side level plug.

NOTE: Chain case has .8 quarts of 00 grease installed at factory. This grease is very viscous and will stick to chain at 70°F.

(Rev. 8/3/2011)

MAN0813 (3/17/2010)

Page 25

2 1031834XX Rubber Shield Clamp** 3 1031836XX Rubber Shield** 8 1031825 Drive Assembly Complete 10 1023033 Hitch Pin 11 1026530 Manual Tube 27 1031977 Mast Plate, Right Hand 28 1031978 Mast Plate, Left Hand 33 1026818 Parking Stand 34 1026780 Hitch Clevis 50 71851 5/16NC x 3/4 Flange HHCS 53 51243 5/16NC x 1 Carriage Bolt 54 73163 5/16NC Flanged Whiz Nut 55 62153 3/8NC x 1 Hex Flange Serrated Screw

60 70069 3/8NC Flange Whiz Nut 62 1031226 1/2NC Flange Nut 65 57816 1/2 SAE Flat Hardened Washer 67 14069 1/2NC x 3-1/4 HHCS 68 15007 3/4NC x 3-1/2 HHCS 69 2371 3/4NC Lock Nut 70 1002018 Sleeve, .81 x 1.25 x 2.12 72 19509 Sleeve, .51 x .75 x 2.34 74 67195 Compression Spring 80 1033955 Driveline Holder TC 83 1033958 3/8 NC x 1-1/4 Hex Flange Serrated Screw **TCR Models Only

(Rev 8/3/2011) MAN0813 (3/17/2010)

Figure 23 . Crate Assembly

Assembly 25

Page 26

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer.

The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory, corrections are made, or services are performed.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that all shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check all bolts to be sure they are properly

torqued

___ Check and grease all lubrication points as identi-

fied in the Lubrication Maintenance illustration, page 16.

___ Check the level of gearbox fluid before delivery.

Service, if required, as specified on page 16.

___ Check that blades have been properly installed

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments and

select proper PTO speed.

___ Instruct customer how to lubricate and explain

importance of lubrication.

___ Point out the safety decals. Explain their meaning

and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

___ Present Operator's Manual and request that cus-

tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings, and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Explain to customer the potential crushing haz-

ards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so.

___ Explain to customer that when equipment is

transported on a road or highway, safety devices should be used to give adequate warning to operators of other vehicles.

___ Inform customer to operate PTO at 540 rpm max-

imum.

___ Explain to customer the importance of having the

correct PTO driveline length so that it does not bottom out or come apart. Explain that it must be checked as instructed in the manual whenever using a different tractor.

___ Show customer the safe, proper procedures to be

used when mounting, dismounting, and storing equipment.

26 Dealer Check Lists

MAN0813 (3/17/2010)

Page 27

Rotary Tillers

PARTS INDEX

TC/TCR60 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

TC/TCR68 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

TC/TCR74 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33

DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35

GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

MAN0813 (3/17/2010)

Parts 27

Page 28

TC60/TCR60 ROTARY TILLER ASSEMBLY

28 Parts

(Rev. 3/1/2012)

MAN0813 (3/17/2010)

Page 29

TC60/TCR60 ROTARY TILLER ASSEMBLY

REF PART NO QTY DESCRIPTION

1 102676560 1 Rotor Shaft

2 103183460 1 Clamp, Rubber Shield

3 103183660 1 Rubber Shield (TCR Models Only)

5 1031982 1 Tailgate

6 1031979 1 Top Shield

7 103192260 1 Hex Drive Shaft

10 1023033 2 Hitch Pin

11 1026530 1 Manual Tube

12 1032606 1 Gearbox, 1.46:1

13 1026790 2 Bearing, 1.50 Dia, 4-Bolt Flange -or-

13 1032608 2 1.50 Dia, Bearing Insert with collar

14 1026803 1 Chain Tensioner

15 ----------- 1 Drive Assembly Complete

16 1031228 2 Key 3/8 x 3/8 x 1-1/2

17 1031907 1 Bearing, 1.62 Dia, 4-Bolt Flange -or-

17 1032609 1 1.62 Dia, Bearing Insert with collar

18 1026806 1 Sprocket 80B 11T

19 1026807 1 Sprocket 80B 17T

21 1031833 1 Sleeve, .75 x .44 x .81

22 1031841

103182811

23 1031829 1 Chain #80 x 46 Continuous

24 1033033 1 Gearbox Mount

25 1026800 1 Skid Shoe, Right Hand

26 1026801 1 Skid Shoe, Left Hand

27 1026784 1 Mast Plate, Right Hand

28 1026785 1 Mast Plate, Left Hand

29 1026791 1 Shield Mount

31 1031240 1 Chain Case Cover

32 1026802 1 Tailgate Lock Plate

33 1026818 1 Parking Stand

34 1026780 2 Hitch Clevis

35 1031948 1 Spacer 1.53 x 1.87 x .62

36 1031946 1 Spacer 1.656 x 2.00 x .75

37 1031950 2 Washer, 10ga

38 11975 1 1/2 NPT Vent Plug

39 1031934 14 Speed Blade, Right Hand

40 1031935 14 Speed Blade, Left Hand

Only)

- See page 34 and 35.)

Torsion Spring, LT Hand - TCR

Torsion Spring, RT Hand - TC

(TCR Models

(Not Shown

REF PART NO QTY DESCRIPTION

41 4510 1 1/2 Pipe Plug

42 976 * 1 3/8NC x 1-1/2 HHCS GR5

43 1031951 1 Gasket, 1-1/2 Bearing

44 1031953 1 Gasket, 1-5/8 Bearing

45 1031940 1 Gasket Seal Loctite, 598 70ml

50 71851 * 4 5/16NC x 3/4 Flange HHCS

51 14139 * 1 5/16NC Flange Lock Nut ZP

52 74047 4 5/16-18 U-Tapered Spring Nut

53 51243 * 10 5/16NC x 1 Carriage Bolt GR5 ZP

(Manual Tube and TCR Models Only)

54 73163 10 5/16NC Flanged Whiz Nut YD

(Manual Tube and TCR Models Only)

55 62153 9 3/8NC X 1 Hex Flange SRTD Screw

56 300157 * 1 3/8NC x 2-1/4 HHCS GR5 ZP

57 6698 * 2 3/8NC Lock Nut ZP

58 57816 * 4 1/2 SAE Flat Washer, Hardened

59 35646 6 3/8 U-Bolt

60 70069 21 3/8NC Flanged Whiz Nut

61 2210 * 1 7/16 Flat Washer

62 1031226 73 1/2NC Flange Nut

63 1031925 * 64 1/2NC x 1-1/4 HHCS GR5 ZP

64 29893 * 10 1/2NC x 1-1/2 CRG Bolt GR5 ZP

65 854 * 1 1/2 Flat Washer

66 12735 2 1/2NC x 1-3/4 CRG Bolt GR5 ZP

67 14069 * 1 1/2NC x 3-1/4 HHCS

68 15007 * 1 3/4NC x 3-1/2 HHCS GR5 ZP

69 2371 * 1 3/4NC Lock Nut ZP

70 1002018 1 Sleeve, .81 x 1.25 x 2.12

71 1031958 1 2/0 STR Link Chain - 15 Link

72 19509 1 Sleeve, .51 x .75 x 2.34

74 67195 1 Compression Spring

75 1031974 -- TC Model Decal Set

76 1031975 -- TCR Model Decal Set

77 1031976 -- Tiller Safety Decal Set

78 1033749 -- 00 Grease, 1 quart (Not Shown)

79 14350 4 3/8 NC Flange Lock Nut

80 1033955 1 Driveline Holder TC

81 14139 * 1 Nut, Lock 5/16NC Flange

82 1033959 1 Washer, 5/16 Neoprene

83 1033958 2 3/8NC x 1-1/4 Hex Flange SRTD

Screw

(Rev. 3/1/2012)

MAN0813 (3/17/2010)

HHCS Hex Head Cap Screw

* Obtain Locally

Parts 29

Page 30

TC68/TCR68 ROTARY TILLER ASSEMBLY

30 Parts

(Rev. 3/1/2012)

MAN0813 (3/17/2010)

Page 31

TC68/TCR68 ROTARY TILLER ASSEMBLY

REF PART NO QTY DESCRIPTION

1 102676568 1 Rotor Shaft

2 103183468 1 Clamp, Rubber Shield

3 103183668 1 Rubber Shield (TCR Models Only)

5 1031983 1 Tailgate

6 1031980 1 Top Shield

7 103192268 1 Hex Drive Shaft

10 1023033 2 Hitch Pin

11 1026530 1 Manual Tube

12 1032606 1 Gearbox, 1.46:1

13 1031927 2 Kit, Bearing 1-1/2 & Sleeve

14 1026803 1 Chain Tensioner

15 ----------- 1 Drive Assembly Complete

16 1031228 2 Key 3/8 x 3/8 x 1-1/2

17 1031928 1 Kit, Bearing 1-5/8 & Sleeve

18 1026806 1 Sprocket 80B 11T

19 1026807 1 Sprocket 80B 17T

21 1031833 1 Sleeve, .75 x .44 x .81

22 1031841

103182811

23 1031829 1 Chain #80 x 46 Continuous

24 1033033 1 Gearbox Mount

25 1026800 1 Skid Shoe, Right Hand

26 1026801 1 Skid Shoe, Left Hand

27 1026784 1 Mast Plate, Right Hand

28 1026785 1 Mast Plate, Left Hand

29 1026791 1 Shield Mount

31 1031240 1 Chain Case Cover

32 1026802 1 Tailgate Lock Plate

33 1026818 1 Parking Stand

34 1026780 2 Hitch Clevis

35 1031948 1 Spacer 1.53 x 1.87 x .62

36 1031946 1 Spacer 1.65 x 2.00 x .75

37 1031950 2 Washer, 10ga

38 11975 1 1/2 NPT Vent Plug

39 1031934 16 Speed Blade, Right Hand

40 1031935 16 Speed Blade, Left Hand

41 4510 1 1/2 Pipe Plug

Only)

- See page 34 and 35.)

Torsion Spring, LT Hand - TCR

Torsion Spring, RT Hand - TC

(TCR Models

(Not Shown

REF PART NO QTY DESCRIPTION

42 976 * 1 3/8NC x 1-1/2 HHCS GR5

43 1031951 1 Gasket, 1-1/2 Bearing

44 1031953 1 Gasket, 1-5/8 Bearing

45 1031940 1 Gasket Seal Loctite, 598 70ml

50 71851 * 4 5/16NC x 3/4 Flange HHCS

51 14139 * 1 5/16NC Flange Lock Nut ZP

52 74047 4 5/16-18 U-Tapered Spring Nut

53 51243 * 11 5/16NC x 1 Carriage Bolt GR5 ZP

(Manual Tube and TCR Models Only)

54 73163 11 5/16NC Flanged Whiz Nut YD

(Manual Tube and TCR Models Only)

55 62153 9 3/8NC X 1 Hex Flange SRTD Screw

56 300157 * 1 3/8NC x 2-1/4 HHCS GR5 ZP

57 6698 * 2 3/8NC Lock Nut ZP

58 57816 * 4 1/2 SAE Flat Washer, Hardened

59 35646 6 3/8 U-Bolt

60 70069 21 3/8NC Flanged Whiz Nut

61 2210 * 1 7/16 Flat Washer

62 1031226 81 1/2NC Flange Nut

63 1031925 * 72 1/2NC x 1-1/4 HHCS GR5 ZP

64 29893 * 10 1/2NC x 1-1/2 CRG Bolt GR5 ZP

65 854 * 1 1/2 Flat Washer

66 12735 2 1/2NC x 1-3/4 CRG GR5 ZP

67 14069 * 1 1/2NC x 3-1/4 HHCS

68 15007 * 1 3/4NC x 3-1/2 HHCS GR5 ZP

69 2371 * 1 3/4NC Lock Nut ZP

70 1002018 1 Sleeve, .81 x 1.25 x 2.12

71 1031958 1 2/0 STR Link Chain - 15 Link

72 19509 1 Sleeve, .51 x .75 x 2.34

74 67195 1 Compression Spring

75 1031974 -- TC Model Decal Set

76 1031975 -- TCR Model Decal Set

77 1031976 -- Tiller Safety Decal Set

78 1033749 -- 00 Grease, 1 quart (Not Shown)

79 14350 4 3/8 NC Flange Lock Nut

80 1033955 1 Driveline Holder TC

81 14139 * 1 Nut, Lock 5/16NC Flange

82 1033959 1 Washer, 5/16 Neoprene

83 1033958 2 3/8NC x 1-1/4 Hex Flange SRTD

Screw

(Rev. 3/1/2012)

MAN0813 (3/17/2010)

HHCS Hex Head Cap Screw

* Obtain Locally

Parts 31

Page 32

TC74/TCR74 ROTARY TILLER ASSEMBLY

32 Parts

(Rev. 3/1/2012)

MAN0813 (3/17/2010)

Page 33

TC74/TCR74 ROTARY TILLER ASSEMBLY

REF PART NO QTY DESCRIPTION

1 102676574 1 Rotor Shaft

2 103183474 1 Clamp, Rubber Shield

3 103183674 1 Rubber Shield (TCR Models Only)

5 1031984 1 Tailgate

6 1031981 1 Top Shield

7 103192274 1 Hex Drive Shaft

10 1023033 2 Hitch Pin

11 1026530 1 Manual Tube

12 1032606 1 Gearbox, 1.46:1

13 1026790 2 Bearing, 1.50 Dia, 4-Bolt Flange -or-

13 1032608 2 1.50 Dia, Bearing Insert with collar

14 1026803 1 Chain Tensioner

15 ----------- 1 Drive Assembly Complete

16 1031228 2 Key 3/8 x 3/8 x 1-1/2

17 1031907 1 Bearing, 1.62 Dia, 4-Bolt Flange -or-

17 1032609 1 1.62 Dia, Bearing Insert with collar

18 1026806 1 Sprocket 80B 11T

19 1026807 1 Sprocket 80B 17T

21 1031833 1 Sleeve, .75 x .44 x .81

22 1031841

103182811

23 1031829 1 Chain #80 x 46 Continuous

24 1033033 1 Gearbox Mount

25 1026800 1 Skid Shoe, Right Hand

26 1026801 1 Skid Shoe, Left Hand

27 1026784 1 Mast Plate, Right Hand

28 1026785 1 Mast Plate, Left Hand

29 1026791 1 Shield Mount

31 1031240 1 Chain Case Cover

32 1026802 1 Tailgate Lock Plate

33 1026818 1 Parking Stand

34 1026780 2 Hitch Clevis

35 1031948 1 Spacer 1.53 x 1.87 x .62

36 1031946 1 Spacer 1.65 x 2.00 x .75

37 1031950 2 Washer, 10ga

38 11975 1 1/2 NPT Vent Plug

39 1031934 18 Speed Blade, Right Hand

40 1031935 18 Speed Blade, Left Hand

41 4510 1 1/2 Pipe Plug

Only)

- See page 34 and 35.)

Torsion Spring, LT Hand - TCR

Torsion Spring, RT Hand - TC

(TCR Models

(Not Shown

REF PART NO QTY DESCRIPTION

42 976 * 1 3/8NC x 1-1/2 HHCS GR5

43 1031951 1 Gasket, 1-1/2 Bearing

44 1031953 1 Gasket, 1-5/8 Bearing

45 1031940 1 Gasket Seal Loctite, 590 70ml

50 71851 * 4 5/16NC x 3/4 Flange HHCS

51 14139 * 1 5/16NC Flange Lock Nut ZP

52 74047 4 5/16-18 U-Tapered Spring Nut

53 51243 * 12 5/16NC x 1 Carriage Bolt GR5 ZP

(Manual Tube and TCR Models Only)

54 73163 12 5/16NC Flanged Whiz Nut YD

(Manual Tube and TCR Models Only)

55 62153 9 3/8NC X 1 Hex Flange SRTD Screw

56 300157 * 1 3/8NC x 2-1/4 HHCS GR5 ZP

57 6698 * 2 3/8NC Lock Nut ZP

58 57816 * 4 1/2 SAE Flat Washer, Hardened

59 35646 6 3/8 U-Bolt

60 70069 21 3/8NC Flanged Whiz Nut

61 2210 * 1 7/16 Flat Washer

62 1031226 89 1/2NC Flange Nut

63 1031925 * 80 1/2NC x 1-1/4 HHCS GR5 ZP

64 29893 * 10 1/2NC x 1-1/2 CRG Bolt GR5 ZP

65 854 * 1 1/2 Flat Washer

66 12735 2 1/2NC x 1-3/4 CRG GR5 ZP

67 14069 * 1 1/2NC x 3-1/4 HHCS

68 15007 * 1 3/4NC x 3-1/2 HHCS GR5 ZP

69 2371 * 1 3/4NC Lock Nut ZP

70 1002018 1 Sleeve, .81 x 1.25 x 2.12

71 1031958 1 2/0 STR Link Chain - 15 Link

72 19509 1 Sleeve, .51 x .75 x 2.34

74 67195 1 Compression Spring

75 1031974 -- TC Model Decal Set

76 1031975 -- TCR Model Decal Set

77 1031976 -- Tiller Safety Decal Set

78 1033749 -- 00 Grease, 1 quart (Not Shown)

79 14350 4 3/8 NC Flange Lock Nut

80 1033955 1 Driveline Holder TC

81 14139 * 1 Nut, Lock 5/16NC Flange

82 1033959 1 Washer, 5/16 Neoprene

83 1033958 2 3/8NC x 1-1/4 Hex Flange SRTD

Screw

HHCS Hex Head Cap Screw

* Obtain Locally

(Rev. 3/1/2012)

MAN0813 (3/17/2010)

Parts 33

Page 34

1031825 - COMER SLIP CLUTCH DRIVE ASSEMBLY

REF PART QTY DESCRIPTION

A 1031825 1 Complete 540 driveline and clutch assembly 1 1001300 1 Complete collar yoke C12 1-3/8 2 38478 2 Cross & bearing kit 3 1019442 1 Collar, outer tube 4 30922 6 Shield retainer 5 1019444 1 Collar, inner tube 6 30197 2 Shield tether chains 7 1001306 1 Yoke, inner tube 8 1001305 1 Flexible pin

9 30928 1 Inner profile tube & yoke 10 1032431 1 Friction clutch assembly 11 1001311 8 Spring 12 1001312 1 Flanged Yoke 13 1001313 1 Bushing 14 1001314 2 Lining ring 15 1032432 1 Clutch support 16 1001317 1 Pressure plate 17 1001318 8 Bolt and nut M10 x 80 18 1001274 1 Tapered Pin Set 19 1001301 1 Yoke, outer tube 20 1001302 1 Flexible pin 21 30926 1 Outer profile tube & yoke 22 1021552 1 Complete shield kit T40 23 1001340 1 Lock collar repair kit

34 Parts

(Rev. 10/4/2011)

MAN0813 (3/17/2010)

Page 35

1031826 - COMER SHEAR BOLT DRIVE ASSEMBLY (OPTIONAL)

REF PART QTY DESCRIPTION

A 1031826 1 Complete 540 driveline and shear bolt assembly 1 1001300 1 Complete collar yoke C12 1-3/8 2 38478 2 Cross & bearing kit 3 1019442 1 Collar, outer tube 4 30922 6 Shield retainer 5 1019444 1 Collar, inner tube 6 30917 2 Shield tether chains 7 1001306 1 Yoke, inner tube 8 1001305 1 Flexible pin

9 30928 1 Inner profile tube & yoke 10 1032435 1 Shear yoke assembly 11 1032436 1 Bolt and Nut M8 x 50 cl 8.8 12 1032430 1 Grease fitting 13 30913 1 1-3/8 Push pin set 14 1001301 1 Yoke, outer tube 15 1001302 1 Flexible pin 16 30926 1 Outer profile tube & yoke 17 1021552 1 Complete shield kit 18 1001340 1 Lock collar repair kit

(Rev. 10/4/2011)

MAN0813 (3/17/2010)

Parts 35

Page 36

1032606 - GEARBOX ASSEMBLY

36 Parts

REF PART QTY DESCRIPTION

A 1032606 1 Cast Iron tee gearbox 1 1032437 2 Seal, metric 60 x 95 x 10 2 1032408 2 Snap ring, metric 95 x 98.5 x 3 3 1032409 2 Shim kit, metric 85.3 x 94.7 4 1032445 2 Ball Bearing 6012 5 1032446 4 Cap Screw, M10-1.50 x 20mm cl 8.8 6 1008155 1 Parallel Key, metric 14 x 9 x 35 Hardened 7 27326 2 3/8 NPT Hex Plug 8 1032447 1 Gearbox cover

9 1007866 2 Shim kit, metric 35.3 x 48 10 1032448 1 Tapered roller bearing 30207 11 57466 1 Snap ring, metric 72 x 75 x 2.5 12 20890 1 Ball Bearing 6207 13 1007859 1 Snap ring, metric 35 x 33 x 1.5 14 1032401 1 Seal, metric 35 x 72 x 10 15 1032604 1 Spacer, metric 64.3 x 71.8 x 34.1 16 1032605 1 3/8 NPT breather plug

(Rev 09/28/2010)

MAN0813 (3/17/2010)

Page 37

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2 (No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

Wrench

Size

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

Coarse Thread Fine Thread

Marking on Head Marking on Head

MARKING ON HEAD

Diameter &

Thread Pitch

(Millimeters)

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 37

Page 38

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE .................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE....... American Society of Agricultural Engineers

ATF................................Automatic Transmission Fluid

BSPP.............................British Standard Pipe Parallel

BSPTM................ British Standard Pipe Tapered Male

CV ....................................................Constant Velocity

CCW.............................................. Counter-Clockwise

CW .............................................................. Clockwise

F .......................................................................Female

FT.............................................................. Full Thread

GA ..................................................................... Gauge

GR (5, etc.)........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT ...........................................................Heat-Treated

JIC.................Joint Industry Council 37° Degree Flare

LH................................................................. Left Hand

LT ...........................................................................Left

m ........................................................................ Meter

mm ............................................................... Millimeter

M ..........................................................................Male

MPa ........................................................ Mega Pascal

N ......................................................................Newton

NC...................................................... National Coarse

NF ...........................................................National Fine

NPSM .................... National Pipe Straight Mechanical

NPT...........................................National Pipe Tapered

NPT SWF......... National Pipe Tapered Swivel Female

ORBM ...........................................O-Ring Boss - Male

P ..........................................................................Pitch

PBY.......................................................Power-Beyond

psi ......................................... Pounds per Square Inch

PTO......................................................Power Take Off

QD ................................................... Quick Disconnect

RH.............................................................. Right Hand

ROPS........................... Roll-Over Protective Structure

RPM........................................Revolutions Per Minute

RT ........................................................................Right

SAE..........................Society of Automotive Engineers

UNC ..................................................... Unified Coarse

UNF ..........................................................Unified Fine

UNS ..................................................... Unified Special

38 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

Page 39

WARRANTY

All Models Except Mow’n MachineTM Zero-Turn Mowers

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

All units invoiced after 4/30/2012

BW1260, BW1620, BW1800, BW1260X, BW1800X, BW2400

BW240HD, BW180HD, BW180HB, BW126HB, BW126XHD, BW180XHD

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,

Gearbox

components

Blade

spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of

purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues

or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting:

DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240, BW126X, BW180X

PHD25, PHD35, PHD65, PHD95, DS96, DS120, RCC42, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, S30CD BW15LH, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204

RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44, HC48, HC54, HC60, HC72

RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680

Model Number

Duration (from date of delivery to the original

purchaser)

6 years

3 years (1 year if used in rental or commercial applications)

10 years

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

F-3079 (Rev. 3/2/2012)

Page 40

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WA R RA N TY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

F-8494 (Rev. 10/3/2011)