Woods Equipment TBW150C User Manual

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Page 1

TURF BATWING

TBW150C

MAN0765

(Rev. 01/18/2010)

Page 2

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish

customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 2/19/2008)

Page 3

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 51

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . BACK COVER

SPECIFICATIONS

Cutting Width 12.5’

Cutting Height Range 1.0” - 4.5”

Shipping Weight (Approximately) 2,035 lbs.

Blade Speed (feet per minute) 16,200

Blade Spindles 9

Number of Blades 9

Universal Drive Series (Input: ASAE Cat 3 CV; Wing: ASAE Cat 3)

Transport Wheels 20.5” x 8.75” Turf tire and Wheel

Caster Wheels 4” x 10” Solid (10)

Tractor PTO Speed 540 rpm

Recommended Minimum Tractor Horsepower 25 - 60 hp

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

(Rev. 2/6/2009) MAN0765 (12/5/2008)

Introduction 3

Page 4

GENERAL INFORMATION

WARNING

 Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your Turf Batwing Mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown

NOTES

and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left direction. These are determined by standing behind the tractor facing the direction of forward travel. Blade rotation is clockwise as viewed from the top of the mower.

4 Introduction

MAN0765 (12/5/2008)

Page 5

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

TRAINING

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

TBW Safety Rules (Rev. 12/5/2008)

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

 Route hydraulic hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hose immediately.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 When attaching a pull-type unit to the tractor drawbar, always use a high-strength drawbar pin. The drawbar pin must have a device that will lock it into position. Secure safety chain to attachment and tractor.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

(Safety Rules continued on next page)

Safety 5

Page 6

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Inspect chain shielding before each use. Replace if damaged.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

 Never attach the mower release rope to the operator, the operator's clothing, or the tractor seat.

 Make test turns, both left and right. Check that both the hydraulic hose and the mower transport lock release rope do not become taut or caught on any parts of the tractor or mower.

TRANSPORTATION

 The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max-

imum transport speed. Doing so could result in:

• Loss of control of the implement and tractor

• Reduced or no ability to stop during braking

• Implement tire failure

• Damage to the implement or its components.

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Never tow this implement with a motor vehicle.

 Always raise unit and install transport locks

before transporting. Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Do not operate PTO during transport.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

OPERATION

 Only engage power when equipment is at ground operating level. Always disengage power when equipment is raised off the ground.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Never walk, stand, or place yourself or others under a raised wing or in the path of a lowering wing. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause wings to drop unexpectedly and cause severe injury or death.

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. and escape, traveling as much as 300 feet (92 m).

 Never direct discharge toward people, animals, or property.

It is possible for objects to ricochet

6 Safety

TBW Safety Rules (Rev.12/5/2008)

Page 7

 Do not operate or transport equipment while

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

under the influence of alcohol or drugs.

 Always connect safety chain from equipment to towing vehicle when transporting.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Connect PTO driveline directly to power unit

PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

 Do not operate mowers on terrain that raises mowers beyond 25 degrees. Exceeding this design limit will result in U-joint “knocking noise” and potential driveline failure and could cause driveline to pull apart.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

MAINTENANCE

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

 Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO.

 Before servicing blades, raise and lock mower in transport position, turn off engine, set parking brake and remove key.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 To prevent contamination, clean and then cover hose ends, fittings, and hydraulic ports with tape.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

(Safety Rules continued on next page)

TBW Safety Rules (Rev. 12/5/2008)

Safety 7

Page 8

(Safety Rules continued from previous page)



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Do not disconnect hydraulic lines until engine is stopped, power unit is properly secured, equipment and all components are lowered to the ground, and system pressure is released by operating all valve control levers.

 When lubricating telescoping PTO drives, keep fingers out of shield access slots to prevent injury.

 Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley.

 Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

STORAGE

 Block equipment securely for storage.

 Keep children and bystanders away from stor-

age area.

8 Safety

TBW Safety Rules (Rev.12/5/2008)

Page 9

1 - 1002940 YELLOW FRONT REFLECTOR

2 - 57123 RED REAR REFLECTOR

3 - 15503

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT--

ALL DRIVELINE GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE

DRIVELINES SECURELY ATTACHED AT BOTH ENDS

DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE

DANGER

18864B

4 - 18864

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

DANGER

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

15503-C

MAN0765 (12/5/2008)

Safety 9

Page 10

8 - 1004114

7 - 1003751

FALLING OFF CAN RESULT IN BEING RUN OVER.



Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.



Buckle Up! Keep seat belt securely fastened.



Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.



Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands.



Securely blocking prevents equipment dropping from hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH.

WARNING

18865--C

5 - 18865

SHIELD MISSING

DO NOT OPERATE

PUT SHIELD ON

DANGER

18867--B

6 -18867

9 - 1029508

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

1004114

 Be extremely careful handling various parts of

 Operate tractor controls from tractor seat only.  Do not stand between tractor and implement

 Make sure parking brake is engaged before

 Stand clear of machine while in operation or

WARNING

CRUSHING AND PINCHING HAZARD

the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

when tractor is in gear.

going between tractor and implement.

when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH.

1003751-A

10 Safety

MAN0765 (12/5/2008)

Page 11

SAFETY & INSTRUCTIONAL DECALS

11 - 18866

WARNING

RAISED MOWERS EXPOSE

BLADES AND INCREASE

THROWN OBJECT HAZARDS

Only raise for transport.

Stop mowers before raising.

FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH.

44656

14 - 44656

17 - Serial Number Plate

12 - 18869

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

DANGER

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep discharge chute and guards in place and in good

condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

18863-B

DANGER

SHIELD MISSING

DO NOT OPERATE - PUT SHIELD ON

MODEL NO. SER IAL NO.

18869-B

Woods Equipment Company

Oregon, Illinois, U.S.A.

MAN0765 (12/5/2008)

Safety 11

Page 12

SAFETY & INSTRUCTIONAL DECALS

HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN

RESULTING IN SERIOUS INJURY , GANGRENE OR DEA TH.

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and be sure oil is cool.

Consult physician immediately if skin penetration occurs.

WARNING

19924-B

16 - 19924

13 - 18877

15 - 1002941

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

10 - 33347

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

WARNING

TO AVOID SERIOUS

INJURY OR DEATH:

 Read Operator's Manual (available

from dealer) and follow all safety precautions.

 Keep all shields in place and in good

condition.

 Operate mower from tractor seat only.

 Lower mower, stop engine and remove

key before dismounting tractor.

 Allow no children or untrained persons

to operate equipment.

 Do not transport towed or

semi-mounted units over 20 mph.

FAILURE TO OPERATE SAFELY

CAN RESULT IN

INJURY OR DEATH.

18877-C

 Be extremely careful

 Operate tractor controls from

 Do not stand between tractor

 Make sure parking brake is

 Stand clear of machine while

FAILURE TO FOLLOW THESE

RESULT IN SERIOUS INJURY

WARNING

CRUSHING AND

PINCHING HAZARD

handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

tractor seat only.

and implement when tractor is in gear.

engaged before going between tractor and implement.

in operation or when it is being raised or lowered.

INSTRUCTIONS COULD

OR DEATH.

1002941-A

12 Safety

MAN0765 (12/5/2008)

Page 13

OPERATION

DANGER

WARNING

CAUTION

WARNING

The operator is responsible for the safe operation of the mower. The operator must be properly trained. Operators should be familiar with the mower, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 5 through page 12.

This mower is designed for lawn and grass mowing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.

Recommended mowing speed for most conditions is from 2 to 5 mph. Always operate power unit PTO at 540 rpm.

This section provides information for attaching the mower to the tractor and preparing it for field operation. Review this data prior to tractor hook-up and operation.

Lower mower to the ground when not in use.

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

 Never allow riders on power unit or attachment.

 Never allow children or untrained persons to

operate equipment.

 Keep bystanders away from equipment.

 Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO spline groove.

It is possible for objects to ricochet

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

ATTACHING MOWER TO TRACTOR

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Never attach the mower release rope to the operator, the operator's clothing, or the tractor seat.

1. Park mower and tractor on a level, hard-surfaced

area.

2. Adjust tractor hitch bracket on trailer frame so the trailer is level when attached to the tractor. Pin the mower to the tractor. See Leveling Mower, page

14.

NOTE: When attaching mower to tractor drawbar, make sure the correct drawbar pin is used. A Category 1 drawbar is 1". Failure to use the correct pin size will result in premature wear of hitch and drawbar hole. If the hitch on the mower doesn't match your tractor drawbar, contact your dealer to order the correct size hitch for your tractor. If mower will be attached to tractor for a long period of time, secure hitch to drawbar using a bolt, locknut, and washers assembled tightly. This will reduce wear on drawbar and hitch.

A 1-3/8" 6B spline PTO shaft is used for connecting the mower to the tractor. This mower is designed for 540 rpm PTO only.

The PTO drive shaft is intended for use with tractors that have 14 inches between the end of the PTO shaft and the tractor's drawbar hitch pin hole.

3. Attach the safety chain to the tractor as shown in Figure 1.

MAN0765 (12/5/2008)

Operation 13

Page 14

4. Attach the mower drive shaft to tractor PTO. Make

WARNING

sure the lock collar engages securely.

5. Attach the end of the mower transport's lock release rope to a location on the tractor within easy reach of the operator.

NOTE: When routing the rope, do not route through the hydraulic hose guide and do not allow rope slack to drop between the driveline shields and the gearbox rotating shafts.

Figure 1. Tow Chain Installation

2. Start engine and turn as far right or left as possible.

3. Shut off the engine and connect the CV driveline to

the tractor. If it cannot be connected, the turn angle is too severe.

4. Restart the tractor and straighten the angle slightly.

5. Shut off the engine and connect the CV driveline to

tractor.

6. Repeat the process until the driveline can be connected. The point at which the driveline can be connected is the maximum turn that can be made.

Leveling Mower

NOTE: To ensure satisfactory mower performance, the

trailer frame and decks must be leveled before operating the mower. During normal operation, the mower should be leveled twice each season. The mower must be leveled each time a tractor with a different drawbar height is used.

Follow this procedure to level the mower for operation:

1. Park the tractor and mower on a flat level surface with the decks in mowing position.

Attaching Hydraulic Hoses

1. Inspect hydraulic hoses to ensure they are in good

condition.

2. Clean hydraulic quick coupler before connecting them to the tractor hydraulic ports.

3. Attach hoses to tractor hydraulic ports. Do not allow hose slack to drag on the ground or become caught on tractor 3-point arms or other tractor components.

Interference Check

1. Be sure that the tractor 3-point lift arms do not

interfere with hydraulic hoses, driveline or mower frame.

2. Check for straight ahead operation and full turning angles. If there is any interference, remove the 3point arms.

NOTE: Contact between 3-point arms and mower can cause damage, especially when turning.

CV Driveline Turning Limits

2. Inflate all tires to the recommended pressure: 20

psi for trailer tires.

3. Level the trailer frame by adjusting the hitch.

4. Remove the hitch clevis from the trailer frame and

pin to the tractor drawbar.

5. Use the parking jack to adjust the trailer frame to the level position. Align the nearest hitch adjustment hole in the hitch clevis with a hole in the trailer frame.

6. Tighten the hardware to specifications in the Bolt Torque Chart on page 50. Readjust the level of the frame each time the drawbar height changes.

7. Attach the driveline to the tractor.

CUTTING HEIGHT ADJUSTMENT

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

NOTICE

■ Do not exceed turning angle of 80 degrees at

the head of the Constant Velocity (CV) driveline or damage will occur.

Check for excessive turn angle:

1. Disconnect the driveline from the tractor.

14 Operation

NOTICE

■ Avoid low cutting heights. Striking the ground

with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive.

MAN0765 (12/5/2008)

Page 15

1. Level mower from side to side. Check by

Table 1: Cutting Height Chart

Spacers Required Under

Caster Arm Pivot Tube

Cut Height

1/2"

Spacer

1" 0 0

1-1/2" 1 0

2" 0 1

2-1/2" 1 1

3" 0 2

3-1/2" 1 2

4" 0 3

4-1/2" 1 3

WARNING

CAUTION

WARNING

measuring from mower frame to the ground at each deck rail.

STARTING AND STOPPING MOWER

2. Verify that the same amount of spacers are under

all caster arms.

3. Loosen cap screws that attach caster arm assembly to deck.

4. Set mower on the ground.

5. Retighten cap screws. This equalizes the

clearance in the bolt holes.

6. Best mowing results will be obtained with front of mower level with, or slightly lower than, the rear.

7. Cutting height is controlled with front and rear caster wheel adjustment.

8. To raise rear of mower, move caster adjustment spacers under caster arms.

9. To raise front of mower, move spacers under front caster wheel arms.

 Do not operate PTO during transport.

 Never direct discharge toward people, animals,

or property.

 Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

NOTICE

■ Stopping the mower with belt in contact with a

very hot pulley will bake and ruin belt.

TRANSPORT

When transporting the mower, raise the wings and the rear deck until all three transport locks engage automatically.

To lower the wings and the rear deck:

1. Slightly raise the wings and rear deck to take pressure off the locking mechanisms.

2. Pull the transport lock release rope to disengage the locks. Lower the wings and rear deck and release the rope.

MAN0765 (12/5/2008)

Power for operating the mower is supplied from the tractor PTO. Refer to your tractor manual for instructions on engaging and disengaging the PTO.

Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in case of an emergency.

If the mower becomes plugged causing the belt to slip for over two seconds, follow these steps:

1. Raise mower just enough to clear accumulated material.

2. Continue running at least two minutes, allowing pulleys to cool.

To reduce the risk of thrown objects, do not raise the mower higher than necessary

OPERATING

When engaging the PTO, engine rpm should always be low. Once engaged and ready for mowing, increase

Operation 15

Page 16

PTO speed to 540 rpm and maintain speed throughout

CAUTION

WARNING

the cutting operation.

Remember, sharp blades produce cleaner cuts and require less power.

Mower vibration tends to loosen bolts. All hardware should be checked regularly to maintain proper torque. Each time the mower is used, check all hardware to be sure it is secure. Recommended torque values can be found on page 50.

The condition of the terrain will determine cutting results. For best results, mower blades should be kept sharp at all times and the platform as level as possible. When mower blades show excessive wear, they should be replaced.

Operating Technique

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

Proper ground speed will depend upon the terrain, the height, type, and density of material to be cut.

Normally, ground speed will range from two to five mph. Tall dense material should be cut at a low speed; thin medium-height material can be cut at a faster ground speed.

Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut.

Under certain conditions, tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain PTO at 540 rpm. The lower ground speed will permit grass to partially rebound.

In general, lower cutting heights give a more even cut with less tendency to leave tire tracks. However, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area.

Operating Tips

Analyze area to be cut to determine the best procedure. Consider height and type of grass and terrain type: hilly, level, or rough.

Uneven Terrain

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

In extremely uneven terrain, rear wheel weights, front tractor weights and/or front tire ballast should be used to improve stability.

Pass diagonally through sharp dips and avoid sharp drops to prevent “hanging up” the tractor and the mower. Practice will improve your skills in maneuvering rough terrain.

Avoid sudden starts and stops when traveling up or down hill.

Always mow down slopes, never up or across the face. Avoid operating on steep slopes.

Slow down on sharp turns and slopes to prevent tipping and losing control.

REMOVING MOWER FROM TRACTOR

1. Park the unit on a level, hard surface with the

wings and rear deck fully lowered to the ground.

2. Block the wheels to keep the mower from rolling when unhitched from tractor.

3. Attach the jack to the side of the tongue and adjust the height to take the weight off the tractor hitch.

4. Disconnect the PTO shaft and the hydraulic hose, untie the mower transport lock release rope from the tractor, and remove the hitch pin.

5. Store the PTO shaft end and the hydraulic hose couplings off the ground and keep them clean.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

Extremely tall material should be cut twice. Set mower at a higher cutting height for the first pass. Then cut at desired height 90 degrees to the first pass.

16 Operation

PRE-OPERATION CHECK LIST

(OWNER's RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on page 5 through page 12.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

MAN0765 (12/5/2008)

Page 17

___ Check that all shields and guards are properly



installed and in good condition. Replace if damaged.

___ Inspect area and remove stones, branches or

other hard objects that might be thrown, causing injury or damage.

___ Check that chain shielding is in good condition

and replace any damaged chain links.

___ Check that all hardware and cotter pins are prop-

erly installed and secured.

___ Check to ensure blades are sharp, in good condi-

tion, and installed correctly. Replace if damaged.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking pin

or collar slides freely and is seated firmly in tractor PTO spline groove.

___ Make sure the driveline guards and tether chains

are in good condition. Guards must rotate freely on driveline. Fasten tether chains as instructed to the tractor and the equipment.

___ Do not allow riders.

___ Check all lubrication points and grease as

instructed in Lubrication Information, page 18. Make sure the PTO slip joint is lubricated and that the gearbox fluid levels are correct.

___ Check that all hydraulic hoses and fittings are in

good condition and not leaking before starting tractor. Check that hoses are not twisted, bent sharply, kinked, frayed or pulled tight. Replace any damaged hoses immediately.

___ Make sure tractor ROPS or ROPS cab and seat

belt are in good condition. Keep seat belt securely fastened during operation

___ Before starting engine, operator must be in trac-

tor seat with seat belt fastened. Place transmission in neutral or park, engage brake and disengage tractor PTO.

MAN0765 (12/5/2008)

Operation 17

Page 18

OWNER SERVICE

DANGER

WARNING

CAUTION

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

It is possible for objects to ricochet

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

LUBRICATION INFORMATION

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

See Figure 2 and Figure 3 for lubrication points and frequency or lubrication based on normal operating conditions. Sever or unusual operating conditions may require more frequent lubrication.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is followed.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Gearbox Lubrication

Use SAE 90W gear lube in gearboxes. Fill to plug on side of gearbox. Check gearbox daily for evidence of leakage, and contact your dealer if leakage occurs.

Driveline Lubrication

Lubricate the driveshaft slip joints every eight operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox and drivelines.

1. Lower mower decks to the ground.

2. Disconnect drivelines from decks.

3. Separate driveline half.

4. Apply grease all around and along inner shaft.

5. Reassembly driveline halves and connect to

gearboxes.

6. Raise and lower decks several time to distribute grease along drivelines.

To grease the telescoping shaft of the CV drive, the drive must be disconnected from the tractor and fully collapsed to expose the grease fitting.

Seasonal Lubrication

In addition to the daily recommended lubrication, a more extensive application is recommended seasonally.

18 Owner Service

MAN0765 (12/5/2008)

Page 19

1. Fill CV double yokes with 20 pumps of grease with

REF DESCRIPTION FREQUENCY

1. Driveline U-Joints 8 Hours

2. Telescoping Shaft 8 Hours

3. CV Body 8 Hours

4. Shield Bearing 8 Hours

5. Splitter Gearbox (Fill 1/2 Check full w/SAE 90W gear lube Daily

6. Rear Deck Pivot Arm 8 Hours

7. Transport Wheel Hub 8 Hours

REF DESCRIPTION FREQUENCY

1. Driveline U-Joints 8 Hours

2. Telescoping Shaft 8 Hours

3. Shield Bearing 8 Hours

4. Gearbox (Fill 1/2 Check full w/SAE 90W gear lube Daily

5. Caster Wheel Hubs 8 Hours

6. Caster Pivots 8 Hours

7. Blade Spindles 40 Hours

8. Wing Pivot 8 Hours

9. Deck Pivot 8 Hours

the joints in a straight line.

4. Wipe telescoping drive clean of all old grease and contaminants.

2. Articulate CV body to maximum angle several times to ensure full coverage of joints.

3. Place joints in the straight position and add 10 additional pumps of grease to both joints.

5. Add a thin layer of new grease over telescoping drive.

MAN0765 (12/5/2008)

Figure 2. Trailer Lubrication Points

Figure 3. Deck Lubrication Points

Owner Service 19

Page 20

BELT SERVICING

WARNING

CAUTION

WARNING

Belt Replacement

One of the major causes of belt failure is improper installation. Before installing a new belt, check the following:

1. Check pulley shafts and bearings for wear.

2. Check pulley grooves for cleanliness.

3. Make sure spindles turn freely and without wobble.

If grooves require cleaning, moisten a cloth with a nonflammable, non-toxic degreasing agent or commercial detergent and water.

Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure.

Belt Installation

4. Grasp belt between spindle pulley E, spring-loaded

idler F and spindle pulley D. Pull spring-loaded idler with belt to obtain enough belt length to route it over pulley E. Make sure spring-loaded idler pivots freely with belt installed.

BLADE SERVICING

 Before servicing blades, raise and lock mower in transport position, turn off engine, set parking brake and remove key.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

1. Raise mower decks to the transport position and

make sure transport locks are engaged.

Figure 4. Belt Routing

NOTICE

■ Use care when installing or removing belt from

spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury

1. Slide belt under drive pulley A and over idler arm.

Position belt around drive pulley A.

2. Shut off tractor, relieve hydraulic pressure in cylinders, set parking brake and remove key.

3. Inspect blades before each use to determine that they are mounted securely and are in good condition.

4. Replace any blade that is bent, excessively nicked, worn, or has any other damage.

5. Small nicks can be ground out when sharpening.

Blade Removal

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

1. Remove bolt (1), Figure 7, which has right hand

threads.

2. Remove washer and blade.

Blade Sharpening

2. It may be necessary to remove front bolts (1) and

swing gearbox stand up to gain access to pulley A. Route belt around pulley B, idler C, and pulley D as shown.

3. Make sure belt is on drive pulley A and route around idler F.

20 Owner Service

NOTICE

■ When sharpening blades, be sure to balance

them. Unbalanced blades will cause excessive vibration that can damage blade spindle bearings. Vibration may also cause structural cracks in mower housings.

MAN0765 (12/5/2008)

Page 21

Figure 5. Blade Balancing

CAUTION

DANGER

1. Follow original sharpening pattern.

2. Do not sharpen blade to a razor edge, but leave

approximately 1/64" blunt edge.

3. Do not sharpen back side of blade.

4. Sharpen both cutting edges equally to keep blade

balanced. Balance blade using the method shown in Figure 5.

Figure 7. Torque bolt (1) into shaft assembly to 100 lbs-ft.

Figure 7. Blade and Spindle Assembly

1. Place blade over blade pilot on the bottom of the

shaft assembly.

2. Place bell washer (2) over blade and insert blade bolt (1). Torque blade bolt to 100 lbs-ft.

Figure 6. Blade Sharpening

Blade Installation

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

NOTICE

■ When installing blade, the lift of the blade must

be toward the spindle blade housing as shown in

CHAIN SHIELDING

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

Check that chain shielding is in good condition and replace any damaged chain links.

It is possible for objects to ricochet

MAN0765 (12/5/2008)

Owner Service 21

Page 22

CLEANING

After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety decals that are missing or not

readable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder using a low-pressure water

spray.

TROUBLESHOOTING

1. Be careful when spraying near scratched or

torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

MOWING CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Grass cut higher in center of swath than at edge

Grass cut lower in center of swath than at edge

Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.

Material discharges from mower unevenly; bunches of material along swath

Height of mower higher at front than at rear

Loose Blade Check blade hardware.

Height of mower lower at front than at rear

Loose Blade Check blade hardware.

Blades unable to cut that part of grass pressed down by path of tractor tires

Dull blades Sharpen or replace blades.

Loose Blade Check blade hardware.

Material too high and too much material

Adjust mower height and attitude so that mower rear and front are within 1/2 inch of same height.

Slow ground speed of tractor but keep engine running at full PTO rpm.

Cutting lower will help.

Adjust tractor tire spacing if possible.

Reduce ground speed but maintain 540 rpm at tractor PTO, or make two passes over material.

Raise mower for the first pass and lower for the second and cut 90 degrees to first pass.

Raise rear of mower high enough to permit material discharge.

Grass wet Allow grass to dry before mowing. Slow

22 Owner Service

ground speed of tractor but keep engine running at full PTO rpm.

MAN0765 (12/5/2008)

Page 23

TROUBLESHOOTING

BELT CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Belt slippage Mower overloading; material too

tall or heavy

Oil on belt from over-lubrication Be careful not to over-lubricate. Clean

Belt hung up or rubbing Check belt position in pulleys and

Frayed edges on belt cover Belt misaligned Re-align belt. Be sure belt does not

Pulley misaligned Inspect to ensure belt is running in

Reduce tractor ground speed but maintain full PTO rpm.

Cut material twice, one high pass and then mow at desired height.

Cut 90 degrees to first pass.

lubricant from belt and pulleys with clean rag.

Replace oil-soaked belt.

idlers.

Check belt for free travel in pulleys.

Check under mower and around blade spindle shaft for wire, rags, or other foreign material.

Clean all material from under mower.

rub any other part while running.

center of backside idler.

Shim idler as necessary to align.

Belt rollover Pulley misaligned Re-align.

Damaged belt Replace belt*.

Foreign object in pulley groove Inspect all pulley grooves for rust,

paint, or weld spots and remove.

Worn pulley groove Replace pulley.

Damaged belt Rollover, high shock loads or

installation damaged

Belt breakage High shock loads Avoid abusive mowing.

Belt came off drive Check pulleys for foreign material in

* Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced.

Replace belt*.

Avoid hitting the ground or large obstructions.

grooves.

Avoid hitting solid objects or ground.

MAN0765 (12/5/2008)

Owner Service 23

Page 24

DEALER SERVICE

WARNING

CAUTION

1. 3/8 NF x 1 HHCS

2. Cup washer

3. Sheave

4. Spacer

5. Spindle bearing

6. 3/8 NC Lock nut

7. 1/4 Grease fitting

8. Spindle housing

3/8 NC x 1-1/2 HHCS

10. Spacer

11. Square key

12. Shaft assembly

13. Blade

14. Cup washer

15.

5/8 NF x 2 HHCS

The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

 Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

2. Remove sheave (3) and spacer (4).

NOTE: A wheel puller may be needed if sheave

can not be removed by hand. Retain key (11).

3. Slide shaft assembly (12), lower bearing (5), and long spacer (10) out the bottom of spindle housing (8).

4. Remove upper bearing (5) and spacer (4) from top of spindle housing.

5. Inspect parts and replace as needed.

BLADE SPINDLE REPAIR

Spindle repair requires special skills and tools. If your shop is not properly equipped or your mechanics are not trained in this type of repair, you may be time and money ahead to use a new spindle assembly.

For reference, the grease fitting is in the top of the spindle shaft.

Per matex recommended as a sealant.

Remove Spindle

1. Remove belt shields from deck.

2. Remove belt.

3. Remove blade from spindle assembly.

4. Remove nuts (6) and bolts (9) that secure spindle

Disassemble Spindle

1. Remove bolt (1) and washer (2) from the top of the

3D Aviation Form-A-Gasket or equivalent is

to mower. (See Figure 8.)

spindle.

Figure 8. Blade Spindle Assembly

Assemble Spindle

1. Slide lower bearing (5) over shaft assembly (12)

with seal down.

2. Slide long spacer (10) on shaft assembly.

24 Dealer Service

MAN0765 (12/5/2008)

Page 25

3. Insert shaft assembly with bearing and spacer into

Incorrect Installation

1. Seal

2. Pipe or tube

3. Seal seat

4. Casting

Pipe or tube must press at outer edge of seal.

spindle housing from the bottom.

seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

4. Install upper bearing (5) over shaft with the seal facing up.

5. Install spacer (4) and sheave (3) over shaft.

6. Align keyways in shaft and sheave and insert key

(11).

7. Install washer (2), and bolt (1). Torque bolt to 35 lbs-ft.

8. Rotate sheave and check for free movement.

9. Lubricate spindle.

GEARBOX REPAIR

Read this entire section before starting any repair. Many steps are dependent on each other.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings, seals or gaskets is required.

Inspect gearbox for leakage and bad bearings.

Leakage is a very serious problem and must be corrected immediately.

Bearing failure is indicated by excessive noise and side to side or end play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma-

Aviation 3D Form-A-Gasket or equivalent.

tex

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the mower.

5. Carefully press seal into housing, avoiding distortion to the metal seal cage.

Figure 9. Seal Installation

Vertical Shaft Seal Replacement

Refer to Figure 11.

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent plug (15) and siphon gear lube from housing through this opening.

3. Remove gearbox stand from mower deck.

4. Remove gearbox and pulley from stand (2).

5. Remove vertical shaft seal. Replace with new seal

(see Seal Replacement, page 25).

Vertical seal should be recessed in housing. Horizontal seal should be pressed flush with outside of housing.

Seal Installation

NOTE: Proper seal installation is important. An improp-

erly installed seal will leak.

1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3. Lubricate gear shaft and seal lips.

4. Place seal squarely on housing, spring-loaded lip

toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the

MAN0765 (12/5/2008)

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

6. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

7. Assemble gearbox and pulley to gearbox stand. Attach gearbox stand to mower deck.

Horizontal Shaft Seal Replacement

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent plug (27), Figure 9, and siphon gear lube from housing through this opening.

Dealer Service 25

Page 26

3. If the leak occurred at either end of horizontal shaft,

1. Gearbox

2. Gearbox stand

3. Drive sheave

4. Key, 1/4 x 1/4 x 1

5. Washer

6. Castle nut

7. Cotter pin

8. 3/8 NC HFN

9. 5/8 NC Lock nut

10. 5/8 NC x 1-3/4 HFS

11. Slee ve

12. Shield

14. M8 x 1.25 HHCS

15. Vent plug

remove oil cap (11) and/or oil seal (1). Replace with new one (see Seal Replacement, page 25).

4. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

Remove Gearbox from Mower

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (15), Figure 10, and siphon gear lube from housing through this opening.

3. Remove gearbox stand (2) from mower deck by removing four hex screws (8).

4. Remove four cap screws (14) and washers (13) and remove shield (12) from gearbox.

5. Remove castle nut (6) and hardware from output shaft of gearbox.

6. Remove sheave (3) from gearbox.

7. Remove four bolts (10) that attach gearbox to

gearbox stand and remove gearbox.

Disassemble Gearbox

Refer to Figure 11.

1. Remove top cover (28) from housing. Turn gearbox

upside down and pour out remaining gear oil from gearbox.

2. Remove oil cap (11) (to be replaced).

3. Remove snap ring (10) and shim (9) from input

shaft (5).

4. Support gearbox in hand press and push on input shaft (5) to remove bearing (8).

5. Remove gear (7) from inside housing.

6. Remove oil seal (1) from front of housing (to be

replaced).

7. Remove snap ring (2) and shim (3) from front of housing.

8. Remove input bearing (4) by using a punch and hammer from outside of housing.

9. Support housing in vise in a horizontal position.

10. The castle nut (23) and cotter pin (24) are already

removed with the drive sheave. Remove the snap ring (18) and seal (19).

Figure 10. Gearbox Stand Assembly

26 Dealer Service

11. Remove output shaft (12) and bearings by using a

punch and hammer and tap on top to drive down.

12. Inspect gears for broken teeth and wear. Some wear is normal and will show on laded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

13. Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat. Resurface any damage with emery cloth.

14. Inspect housing and caps for cracks or other damage.

Reassemble Gearbox

NOTE: Repair to this gearbox is limited to replacing

bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.

1. Clean housing, paying special attention to areas where seals will be installed.

2. Wash housing and component thoroughly. Select a clean area for gearbox assembly. Replace all seals and bearings. All parts must be clean and lightly oiled before reassembling.

3. Install shims (14), upper output bearing (8), spacer (16), lower output bearing (8), shims (17), and snap ring (15) on output shaft. Use new shims equal to the thickness of the original shims.

MAN0765 (12/5/2008)

Page 27

4. Press output shaft assembly into housing from the

1. Seal

2. Snap ring

3. Shim 55.4 mm x 61.7 mm

4. Bearing

5. Input shaft

6. Key, 8 mm x 10 mm x 30 mm

7. Input gear

8. Bearing

9. Shim, 60.3 mm x 71.7 mm

10. Snap ring

11. Oil c a p

12. Out shaft & gear

14. Shim kit

15. Snap ring

16. Spacer

17. Shim, 60.3 mm x 71.7 mm

18. Snap ring

19. Seal

21. Snap ring

22. Washer, 25 mm x 44 mm x 4 mm

23. Castle nut M24 x 2

24. 3/16 x 2 Cotter pin

25. 3/8 Solid plug

26. M10 x 22 mm HHCS

27. Vent plug

28. Cover

29. Bearing

30. Spacer

bottom opening.

13. Slide shim (3) over input shaft and secure with

snap ring (2).

5. Install snap ring (18) in bottom of housing.

6. Apply grease to lower seal lips (19), and press seal

over output shaft (5), using a round tube of the correct diameter. Be sure not to damage the seal lip. Press in housing so that the seal is recessed.

7. Install snap ring (21) and position it together with seal (19) by pressing it into position. Verify that the snap ring is seated properly.

8. Press bearing (8) into the housing, using a round tube of the correct diameter and a hand press. Secure with shims (9) and snap ring (10).

9. Install key (6) on input shaft (5).

10. Place gear (7) through top of housing and align the

two gears so they match.

11. While holding gear (7) in place, slide input shaft (5) through the gear and bearing (8).

12. Slide spacer (29) and bearing (4) over input shaft (5) and press into housing, using a round tube of the correct diameter and a hand press.

14. Check input shaft end float by moving the input shaft by hand. If the end float is more than .012", insert shim (9) between the rear bearing (8) and snap ring (10).

15. Check that gear backlash is between .006" and .016". You should not have to adjust the backlash.

16. Press in input seal (1), using a round tube of the correct diameter. Be careful not to damage the seal lip.

17. Press oil cap (11) on to the rear cover of housing, using a round tube of the correct diameter.

18. Check the gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

19. Remove the gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of the side level hole. Tighten all plugs.

Figure 11. Gearbox Assembly

MAN0765 (12/5/2008)

Dealer Service 27

Page 28

Install Gearbox

1. Shim

2. Idler arm

3. Idler pulley

4. Drive sheave

5. Castle nut & cotter pin

6. Gearbox stand

1. Yoke

2. Cup and bearings

3. Snap ring

4. Journal cross

NOTE: Gearbox is heavy: do not attempt to move without mechanical assistance.

1. Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft.

2. Attach drive sheave to output shaft. Secure using castle nut and hardware previously removed.

3. Attach gearbox stand to mower using four hex screws.

Install Drive Sheave

1. When gear stand is installed on mower, dimension

A (from the top of the mower deck to the center line of the drive pulley) must be 2-1/16" (±1/32"). This is a critical dimension and must be carefully adjusted for proper belt life. Add or subtract shim washers under idler pulley to align with drive pulley.

2. Tighten gear stand hardware.

3. Fill gearbox half full with SAE 90W gear lube.

4. Check level after waiting five minutes to permit

lube to work through bearings. Add lube, if necessary, until gearbox is half full.

UNIVERSAL JOINT REPAIR

Figure 13. U-Joint Exploded View

U-Joint Disassembly

1. Remove external snap rings from yokes in four

locations as shown in Figure 14.

5. Replace driveline shield. Attach driveline to gearbox.

Figure 12. Drive Sheave Installation

Figure 14

2. With snap rings removed, support drive in vise,

hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 15.

Figure 15

28 Dealer Service

MAN0765 (12/5/2008)

Page 29

3. Clamp cup in vise as shown in 4. and tap on yoke to completely remove cup from yoke. Repeat Step 2 & Step 3 for opposite cup.

Figure 16

4. Place universal cross in vise as shown in Figure 17

and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer.

shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2. Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help.

3. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 18. Install snap ring and repeat on opposite cup.

4. Repeat Step 1 & Step 2 to install remaining cups in remaining yoke.

5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

Figure 17

U-Joint Assembly

1. Place seals securely on bearing cups. Insert cup

into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from

MAN0765 (12/5/2008)

Figure 18

Dealer Service 29

Page 30

ASSEMBLY INSTRUCTIONS

WARNING

CAUTION

WARNING

DANGER

DEALER SET-UP INSTRUCTIONS

The mower is shipped mostly assembled but requires dealer set-up. The Woods dealer should deliver the mower to the owner completely assembled, lubricated, and adjusted for normal conditions.

Recommended torque values for hardware are located on page 50.

Complete check lists on page 33 when assembly is complete.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

4. Remove parking jack from storage position on left

wing.

5. Attach parking jack to trailer tongue frame.

6. Remove wood block from hitch.

Attach Hydraulic Hoses

Attach the mower hydraulic hose to the tractor port. Hydraulic quick coupler is not supplied.

NOTE: The mower hydraulic system should have been filled at the factory. Always assume it is empty. Fully purge air and fill the hydraulic system by raising and lowering wings several times while hooked to a tractor hydraulic supply. Keep all personnel away while raising and lowering.

OPTIONAL EQUIPMENT

Remove Shipping Straps

1. Remove CV drive from rear wing frame.

2. Attach drive to splitter gearbox. Position CV joint

towards the tractor. See page 36 for orientation.

3. Remove shipping straps from front and rear of right and left wing decks.

30 Assembly

Chain Shielding Installation

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

It is possible for objects to ricochet

MAN0765 (12/5/2008)

Page 31

1. Install chain shielding plate (3) to rear mower frame

1. 1/4 Pin

2. 3-Link 1/4 proof chain

3. Shield, chain plate

4. Sleeve 1/2 x 3/4 x 1/2

5. 3/8 NC x 1-1/4 Carriage bolt

6. 3/8 NC Flanged lock nut

1. Release base

2. Release slide

3. Cylinder

4. Spring

5. Pin, 1 x 4.08

6. Pin, 1 x 5.08

7. Cotter pin

8. Bushing

9. Elbow

10. Hose, 108”

11. Vent plug

12. Flat washer, 1”

13. Washer, 1 x 1-7/8 x 1/4

as shown.

2. Secure with carriage bolts (14) and flanged lock nuts (15).

3. Insert carriage bolts from bottom upward as shown.

1. Remove rope lever from the top of front latch.

2. Remove plugs from front and rear ports on cylinder

and extend cylinder rod.

3. Install vent plug (11) in port near rod end.

4. Place release slide (2) over clevis on rod end of

cylinder (3) and secure using pin (5) and two cotter pins (7).

5. Attach base end of cylinder to release base (1) using pin (6) and cotter pins (7).

6. Extend cylinder and align release slide (2) with release base (1). Insert pin (6), two washers (13) and secure using two flat washers (12) cotter pins (7) on the out side.

7. Attach springs (4) between base (1) and slide (2).

8. Install bushing (8) and elbow (9) into port at base of

cylinder.

9. Remove the four bolts and washers from the top of gearbox shield.

10. Place latch assembly over gearbox shield, align holes and secure using the hardware previously removed.

Figure 19. Chain Shielding Installation

Hydraulic Latch Release Installation

11. Remove latch rope from between front latch and

tractor.

12. Attach hydraulic hose (10) to elbow (9). Attach male quick coupler to opposite end of hose. NOTE: quick coupler is not included in this kit.

Figure 20. Hydraulic Latch Release Installation

(Rev. 2/6/2009) MAN0765 (12/5/2008)

Figure 21. Latch Release to Trailer Connection

Assembly 31

Page 32

Mulch Kit Installation

A. Mulch kit frame

1. Support bracket

2. 5/16 x 3/4 Carriage bolt

3. 5/16 NC flange lock nut

4. 3/8 NC x 1 Carriage bolt

5. 3/8 NC Flange lock nut



NOTE: Do not tighten hardware until mulch kit is completely installed.

1. Raise deck and lock into transport position.

NOTE: Make sure deck is stable before proceed-

ing.

2. Remove chain shielding if installed. Chain shielding is not required when using mulch kit.

3. Attach mulch kit frame to bottom of deck using carriage bolts (4) and flange lock nuts (5). Make sure head of carriage bolts are on the underside of the deck.

NOTE: Rotate blades and check for interference with mulch kit frame. Failure to do so could result damage or possible injury once mower is operated. Adjust frame as necessary.

4. Attach the two support brackets (1) to the mulch kit frame using carriage bolts (2) and flange lock nuts (3). Make sure head of carriage bolt are on the blade side of the frame.

5. Using the support brackets as a template mark and drill two 11/32” holes into the deck baffles.

Figure 22. Mulch Kit Installation

6. Secure support brackets to baffles using carriage

bolts (2) and flange lock nuts (3). Make sure head of carriage bolts are on the blade side of the frame.

7. Tighten all hardware.

32 Assembly

MAN0765 (12/5/2008)

Page 33

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged.

___ Check that blades have been properly installed.

___ Check mower attitude and belt alignment

___ Check and grease all lubrication points as identi-

fied in lubrication information on page 18.

___ Check the level of gearbox fluids before delivery.

Service, if required, as specified in the lubrication information on page 18.

DELIVERY CHECK (DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments and

select proper PTO speed.

___ Show customer how to make sure driveline is

properly installed and that spring-activated locking pin or collar slides freely and is seated in groove on tractor PTO shaft.

___ Show customer how to determine the turning lim-

its of the CV PTO driveline.

___ Show customer the safe, proper procedures to be

used when mounting, dismounting, and storing equipment.

___ Make customer aware of optional equipment

available so that customer can make proper choices as required.

___ Instruct customer how to lubricate and explain

importance of lubrication.

___ Point out the safety decals. Explain their meaning

and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Present Operator's Manual and request that cus-

tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Explain to customer the potential crushing haz-

ards of going underneath raised equipment.

MAN0765 (12/5/2008)

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

Dealer Check List 33

Page 34

NOTES

34 Dealer Check List

MAN0765 (12/5/2008)

Page 35

PARTS INDEX

Turf Batwing Mower TBW 150C

MAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 & 37

DECK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 & 39

TRAILER FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

GEARBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

BLADE & SPINDLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

WING DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

REAR DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

CV DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

HUB & AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

CASTER WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

HYDRAULIC CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . .48

HYDRAULIC LATCH RELEASE KIT (OPTIONAL) . . . . . . . . . . . . . . . . .48

MULCH KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

MAN0765 (12/5/2008)

Parts 35

Page 36

MAIN FRAME ASSEMBLY

38 - COMPLETE DECAL SET

39 - SAFETY DECAL SET

36 Parts

(Rev. 2/6/2009)

MAN0765 (12/5/2008)

Page 37

MAIN FRAME ASSEMBLY PARTS LIST

REF PART QTY DESCRIPTION

1 ----- 1 Trailer assembly (see page 40)

2 ----- 1 Right deck assembly (see page 38)

3 ----- 1 Left deck assembly (see page 38)

4 ----- 1 Center deck assembly (see page 38)

5 1029868 1 CV drive - 540 RPM (see page 45)

6 1020903 2 Drive, Cmpl 40, 22.1 x 31.9

(see page 43)

7 1009508 1 Drive, Cmpl 40, 29.9 x 44.9

(see page 44)

8 1029481 2 Frame, wing deck lift

9 1029495 2 Frame, wing deck link

10 1029485 2 Frame, wing deck

11 1029855 1 Frame, center deck

12 1029493 2 Lock, wing cylinder

13 1026530 1 Manual tube

14 62484 1 SMV Socket

15 1004251 1 SMV Bracket

16 24611 1 SMV Emblem

17 29547 1 Hydraulic cylinder 3 x 8 (see page 47)

18 1019460 2 Hydraulic cylinder 3 x 10 (see page 47)

19 1006400 1 Bulkhead fitting, 9/16 JICM x 1/4 NPTM

20 1006401 1 Cross, 9/16 JICM x 1/4 NPTF

21 1006402 2 Hose, 33"" x 9/16 JICF X 9/16 JICM

22 1006403 1 Hose, 48"" x 9/16 JICF x 9/16 JICM

23 1006404 1 Hose, 108"" x 9/16 JICF x 1/4 NPTM

24 1006405 3 Elbow, 9/16 JICF x 1/2 NPTM 90°

w/3/32 Restrictor

25 8345 3 1 x 4.08 Headless pin

26 8347 2 1 x 5.08 Headless pin

REF PART QTY DESCRIPTION

27 38001 4 Pin, Wing hinge

28 1029548 2 Pin, 1 x 5.03

29 1029549 2 Pin, 1 x 9.09

30 18270 * Pin, Safety 3/16

31 1285 * 1/4 x 1-1/2 Cotter pin

32 62440 2 Bumper Pad

33 38295 3 Rope Clamp

34 38257 3 S-Hook, .25 x 2.25

35 1029853 1 Rope, .25 x 31.0

36 38296 1 Rope, .25 x 95.0

37 1016953 2 5/16 Chain - 11 link

38 1029540 1 Complete decal set

39 1029541 1 Safety decal set

40 832 * 1" Standard flat washer

41 1282 * 1/4 NC x 1/2 Round head screw

42 5288 * 1/4 NC Hex nut

43 16148 * 5/16 NC x 3/4 Carriage bolt

44 14139 * 5/16 NC Flange lock nut

45 14562 * 5/16 NC x 1 HHCS GR5

46 3379 * 1/2 NC x 1-1/2 HHCS GR5

47 1637 * 1/2 NC x 3-1/2 HHCS GR5

48 3598 * 1/2 Flat washer

49 11900 * 1/2 NC Flange lock nut

50 378 5/8 NC x 5 HHCS

51 19025 * 5/8 NC Flange lock nut

52 12313 .625 x 1 x .789 HT Sleeve

53 33647 6 Spacer, 3/4

54 12296 * 1/4-28 Grease fitting

55 692 * 5/8 Standard flat washer

56 8348 2 1 x 5.58 Headless pin

(Rev. 2/6/2009) MAN0765 (12/5/2008)

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

Parts 37

Page 38

DECK ASSEMBLY

38 Parts

(Rev. 2/6/2009)

MAN0765 (12/5/2008)

Page 39

DECK ASSEMBLY PARTS LIST

REF PART QTY DESCRIPTION

1 ----- 1 54" Mower deck

2 ----- 2 Caster tube, Rear Deck (see page 46)

- or -

2 ----- 2 Caster tube, Wing Deck (see page 46)

3 1008022 1 Right shield

4 1008023 1 Left shield

5 1008024 1 Center shield, wing deck

5a 1031170 1 Center shield, right half, rear deck

5b 1031171 1 Center shield, left half, rear deck

6 1008028 1 Gearbox stand

7 1008044 1 Idler arm

8 1008056 1 Gearbox sheave

9 ----- 3 Spindle (see page 42)

10 1006649 1 Gearbox (see page 41)

11 1002048 1 Shield, Rear Deck - or -

11 1029547 1 Shield, Wing Deck

12 67283 2 5" Idler

13 67131 1 Spring

14 1008181 1 Kit, Belt guide

(includes items 30, 31, 44)

15 1008034 1 Front roller bracket

16 1006418 1 Front roller

17 1006420 1 Spacer

18 35193 2 Bearing

19 1029861 2 Rear roller bracket

20 1029865 2 Rear roller

21 67284 2 Shoulder sleeve

REF PART QTY DESCRIPTION

22 484 1 Sleeve .625 x 1.00 x .438

23 20644 1 Belt

30 3231 * 3/8 NC x 2 HHCS GR5

31 21575 * 3/8 SAE Flat washer

32 565 * 3/8 Standard flat washer

33 4378 * 5/16 Standard flat washer

34 38107 1/2 NC x 9 HHCS GR5

35 6593 * 1/4 x 1/4 x 1 Key

36 20893 25 x 44 x 4 mm Flat washer

37 51946 M24 x 2 Hex castle nut

38 64803 * 3/16 x 2 Cotter pin

39 19024 5/8 NC x 1-3/4 HFS GR5

41 24576 * 1/2 NC x 1-3/4 HHCS GR5

42 24890 * 3/8 NC x 1-1/4 Carriage bolt

43 6697 * 3/8 NC x 1 Carriage bolt GR5

44 14350 * 3/8 NC Flange lock nut

45 62153 3/8 NC x 1 Hex flange serrated

46 1008011 3/8 NC Square nut w/retainer

47 1637 * 1/2 NC x 3-1/2 HHCS GR5

48 3598 * 1/2 Flat washer

49 11900 * 1/2 NC Flange lock nut

50 12305 1/2 NC x 5-1/2 HHCS GR5

51 19025 * 5/8 NC Flange lock nut

52 1686 * 3/8 NC x 3/4 HHCS GR5

53 39254 M8 x 1.25 x 16 mm HHCS

55 692 * 5/8 Standard flat washer

HFS Hex Flange Screw

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

(Rev. 2/6/2009) MAN0765 (12/5/2008)

Parts 39

Page 40

TRAILER ASSEMBLY

REF PART QTY DESCRIPTION

1 ----- 1 Trailer frame

2 1029501 1 Hitch

3 1029518 1 Wing release

4 1029529 1 Lock, rear deck

5 23790 1 Parking jack

6 40933 1 Gearbox, 4-Way Splitter (ITG)

– – 58815 2 Seal, Thru Shaft 4-Way Gr Box

– – 58816 2 Seal, Wing Shaft 4-Way Gr Box

– – 58817 6 Bearing, Cup & Cone 4-Way Box

– – 1009083 1 Vent Plug & Washer

6C 40933C 1 Gearbox, 4-Way Splitter (Comer)

– – 57462 4 Bearing, Cup & Cone

– – 20890 2 Bearing, Ball

– – 57463 4 Oil Seal

– – 57076 1 Vent Plug

7 44636 1 Shield, Gearbox 4-Way

8 19407 1 Safety chain

9 1001020 2 Wheel Hub & Axle (see page 45)

10 1029854 2 Wheel & Tire, 20.0 x 8.8 x 8.0

11 21957 3 Spring, compression .58 x .08 x 2.4 40

12 62626 4 Sleeve, .76 x 1.00 x 1.00

13 1029542 1 Rope lever

REF PART QTY DESCRIPTION

27 38001 1 Pin, Wing hinge

30 18270 * Pin, Safety 3/16

31 31138 * 3/8 NC x 3-1/2 HHCS GR5

32 565 * 3/8 Standard flat washer

33 6698 * 3/8 NC Lock nut

34 3489 * 1/2 NC x 3 HHCS GR5

35 6100 * 1/2 NC x 1-1/4 HHCS GR5

36 3699 * 1/2 NC x 2 HHCS GR5

37 1258 * 1/2 NF x 1-1/8 Wheel bolt

38 57811 1/2 Flat washer, extra thick hardened

39 990 * 5/8 NC x 5-1/2 HHCS GR5

40 12005 5/8 NC x 6 HHCS GR5

41 34467 .63 x 2.00 x .38 Flat washer

42 6239 * 5/8 NC Lock nut

44 14139 * 5/16 NC Flange lock nut

45 14562 * 5/16 NC x 1 HHCS GR5

48 3598 * 1/2 Flat washer

49 11900 * 1/2 NC Flange lock nut

54 12296 * 1/4-28 Grease fitting

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

40 Parts

(Rev. 01/18/2010)

MAN0765 (12/5/2008)

Page 41

GEARBOX ASSEMBLY

REF PART QTY DESCRIPTION

A 1006649 Complete gearbox

1 39275 1 Seal

2 1007861 1 Snap ring

3 1007865 1 Shim kit

4 51850 1 Ball bearing

5 N/S 1 Input shaft

6 20894 1 Key 8 x 10 x 30 mm

7 N/S 1 Input gear

8 20890 3 Ball bearing

9 1007864 1 Shim kit

10 57466 1 Snap ring

11 57374 1 Oil cap

12 N/S 1 Output shaft & gear

14 1007866 1 Shim kit

15 1007859 1 Snap ring

REF PART QTY DESCRIPTION

16 1007858 1 Spacer

17 1007862 1 Shim kit

18 57466 1 Snap ring

19 57463 1 Seal

21 1007860 1 Snap ring

22 20893 1 Washer 25 x 44 x 4 mm

23 51946 1 Castle nut M24 x 2

24 64803* 1 3/16 x 2 Cotter pin

25 N/S* 1 3/8 Solid plug

26 N/S* 4 M10 x 22 mm HHCS

27 39325 1 Vent plug

28 1007873 1 Cover

29 1007857 1 Spacer

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

MAN0765 (12/5/2008)

Parts 41

Page 42

BLADE & SPINDLE ASSEMBLY

REF PART QTY DESCRIPTION

A 1009080 1 Complete spindle assembly

(includes 1, 2, 4, 5 through 12, 14 & 15)

1 64518 1 3/8 NF x 1 HHCS GR5

2 70005 1 Cup washer

3 1008059 1 Sheave

4 1008055 1 Spacer

5 72933 2 Spindle bearing

6 14350 * 4 3/8 NC Flange locknut

7 1972 * 1 1/4 Tapered grease fitting

8 1008053 1 Spindle housing

9 976 * 4 3/8 NC x 1-1/2 HHCS GR5

10 1008052 1 Spacer

11 70072 * 1 Square key

12 1008042 1 Shaft assembly

13 78127KT 1 Blade kit, high suction 18.7"

(includes 3 blades)

14 10635 2 Cup washer

15 1008095 1 5/8 NF x 2 HHCS GR5

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

42 Parts

MAN0765 (12/5/2008)

Page 43

WING DRIVELINE ASSEMBLY

REF PART QTY DESCRIPTION

A 1020903 1 Complete driveline assembly

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross and bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protection fixing screw

5 1019444 1 Inner cone fix ring

9 1001340 1 Lock collar repair kit

REF PART QTY DESCRIPTION

10 1001302 1 Flexible pin

11 1001301 1 Outer yoke tube

12 1001305 1 Flexible pin

13 1001306 1 Inner tube yoke

14 1021554 1 Complete shield

15 30926 1 Outer yoke & tube

(must be cut to length)

16 30932 1 Inner yoke & tube

(must be cut to length)

MAN0765 (12/5/2008)

Parts 43

Page 44

REAR DRIVELINE ASSEMBLY

REF PART QTY DESCRIPTION

A 1009508 1 Complete driveline assembly

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross and bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protective fixing screw

5 1019444 1 Inner cone fix ring

9 1001340 1 Lock collar repair kit

10 1001302 1 Flexible pin

REF PART QTY DESCRIPTION

11 1001301 1 Outer yoke tube

12 1001305 1 Flexible pin

13 1001306 1 Inner tube yoke

14 1021323 1 Complete shield

15 30926 1 Outer yoke & tube

(must be cut to length)

16 30932 1 Inner yoke & tube

(must be cut to length)

44 Parts

MAN0765 (12/5/2008)

Page 45

CV DRIVESHAFT ASSEMBLY

REF PART QTY DESCRIPTION

1 1001020 1 Wheel Hub & Axle Assembly

2 1001021 1 Axle Shaft

3 314 1 Seal, 1.50 x 2.44 x .31

4 2303 2 Bearing, Cone

5 38437 1 Wheel Hub, Housing w/Cups

6 2305 2 Bearing, Cup

7 1257* 2 Washer, Flat 3/4 Standard

8 5849 1 Nut, Slotted Hex 3/4 NF

9 1256* 1 Pin, Cotter 3/16 x 1

10 14133 1 Hub Cap, Assembly w/Fitting

11 531 1 Hub Cap

12 6270* 1 Grease Fitting, 1/4 Tapered Thread

* Standard hardware, obtain locally

REF PART QTY DESCRIPTION

A 1029868 Complete driveline assembly

1 19851 1 Slide lock repair kit

2 1017362 1 Yoke, QD CV 1-3/8 - 6

3 1017363 2 U-Joint repair kit 14CV

4 1017364 1 CV Body w/fitting 14

5 1017365 1 Yoke & shaft, CV splined 23.6

6 1017366 1 Outer shield CV

7 1024636 1 Drive shaft bearing kit

MAN0765 (12/5/2008)

REF PART QTY DESCRIPTION

8 18864 1 Decal, danger rotating driveline

9 33347 1 Decal, danger guard missing

10 1017367 1 Inner bearing kit

11 1017368 1 Inner shield CV

12 1017369 1 Yoke & tube 14R x 39.3

13 154 1 U-Joint repair kit 14R

14 53858 1 Yoke, 14 x 4.31 x 1.38 QD

15 53857 1 Slide collar repair kit

HUB & AXLE ASSEMBLY

Parts 45

Page 46

CASTER WHEEL ASSEMBLY

REF PART QTY DESCRIPTION

1 1029476 1 Caster Tube, Wing Deck

2 1029850 1 Caster Tube, Rear Deck

3 1008032 1 Caster yoke - rotating

4 1029478 1 Caster yoke - non-rotating

5 1008096 1 or 2 Wheel 10" solid (includes item 6)

6 65578 2 or 4 Flanged bushing

7 29368 1 or 2 Sleeve 1/2 x 3/4 x 3-3/8

8 1029484 1 Sleeve, drilled .81x 1.25 x 7.34

9 58999 1 Wear pad

10 65130 3 or 6 1" Height spacer for rotating caster

REF PART QTY DESCRIPTION

11 65129 1 or 3 1/2" Height spacer for rotating caster

12 1029873 3 1" Height spacer

for non-rotating caster

13 1029874 1 1/2" Height spacer

for non-rotating caster

14 52855 3 1" Height spacer for post

15 52853 1 1/2" Height spacer for post

16 27542 2 7/16 Klik pin

17 15134 1 .25 x 1.00 Spirol pin

18 23479 * 1/2 NC x 5 HHCS GR5

19 11900 * 1/2 NC Flange lock nut

20 12296 * 1/4-28 Grease fitting

* Standard hardware, obtain locally

46 Parts

MAN0765 (12/5/2008)

Page 47

HYDRAULIC CYLINDER

Note: The center deck uses a 3 x 8 cylinder.

The wing decks use a 3 x 10 cylinder. Verify cylinder size before ordering replacement parts.

3 x 8 3 x 10

REF PART PART QTY DESCRIPTION

1 29547 1019460 Complete cylinder

2 19810 19810 1 Seal repair kit (includes items 2A - 2G 2A † † 1 Wiper seal 2B † † 1 Rod seal 2C † † 1 Rod O-ring 2D † † 2 Cap seal 2E † † 2 Cap O-ring 2F † † 2 Piston seal

2G † † 1 Piston O-ring

3 N/S N/S 1 Cylinder housing - rod end

4N/S N/S1Piston

5N/S N/S1Jam nut

6 N/S N/S 4 Cylinder tie rod

7 * * 3 1/2 Pipe plug

8 N/S N/S 1 Cylinder housing - butt end

9 N/S N/S 2 Cylinder barrel 10 N/S N/S 8 Tie rod nut

11 N/S N/S 1 Cylinder clevis 12 N/S N/S 1 Cylinder rod 13 * * 1 Set screw 3/8 x 3/4 dog point

Included in seal kit Standard hardware, obtain locally Not serviced

MAN0765 (12/5/2008)

Parts 47

Page 48

REAR CHAIN SHIELDING (OPTIONAL)

REF PART QTY DESCRIPTION

A 1008038 Chain shield assembly

1 1007854 1 1/4 Pin

2 4763 49 3-Link 1/4 proof chain

3 1008037 1 Chain shield plate

4 22086 5 Sleeve 1/2 x 3/4 x 1/2

5 24890* 5 3/8 NC x 1-1/4 Carriage bolt

6 14350* 5 3/8 NC Flanged locknut

* Standard hardware, obtain locally

REF PART QTY DESCRIPTION

A 1029535 Latch release kit

1 1029536 1 Release base

2 1029537 1 Release slide

3 29547 1 Hydraulic cylinder 3 x 8

4 24512 2 Spring, extension 8-1/4

5 8345 1 Pin, 1 x 4.08 headless

6 8347 2 Pin, 1 x 5.08 headless

7 1285 * Cotter pin, 1/4 x 1-1/2

8 11893 1 Bushing, Pipe Reducing 1/2 x 1/4

9 10290 1 Elbow, 90 Deg 3/32 Rstr 1/4 x 1/4

10 17628 1 Hose, HP 1/4 NPT x 108

11 11 975 1 1 / 2 NPT Vent plu g

12 832 * 1" Standard flat washer

13 11920 2 Washer, 1 x 1-7/8 x 1/4

* Standard hardware, obtain locally

HYDRAULIC RELEASE KIT (OPTIONAL)

48 Parts

(Rev. 2/6/2009)

MAN0765 (12/5/2008)

Page 49

MULCH KIT (OPTIONAL)

REF PART QTY DESCRIPTION

A 1029530 Mulch Kit, 54" deck

1 75106 2 Support bracket,

bent link .14 x 1.0 x 3.88

2 16148 * 5/16 NC x 3/4 Carriage bolt GR5

3 14139 * 5/16 NC Flange lock nut

4 6697 * 3/8 NC x 1 Carriage bolt GR5

5 14350 * 3/8 NC Flange lock nut

* Standard hardware, obtain locally

MAN0765 (12/5/2008)

Parts 49

Page 50

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

Wrench

Size

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

COARSE THREAD FINE THREAD

MARKING ON HEAD

Diameter &

Thread Pitch

(Millimeters)

50 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

Page 51

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE.................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF ............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................British Standard Pipe Tapered Male

CV.....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW............................................................... Clockwise

F ...................................................................... Female

FT .............................................................. Full Thread

GA .................................................................... Gauge

GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT........................................................... Heat-Treated

JIC .................Joint Industry Council 37° Degree Flare

LH .................................................................Left Hand

LT........................................................................... Left

m......................................................................... Meter

mm................................................................ Millimeter

M.......................................................................... Male

MPa.........................................................Mega Pascal

N.......................................................................Newton

NC ......................................................National Coarse

NF ...........................................................National Fine

NPSM..................... National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF ......... National Pipe Tapered Swivel Female

ORBM .......................................... O-Ring Boss - Male

P...........................................................................Pitch

PBY ...................................................... Power-Beyond

psi..........................................Pounds per Square Inch

PTO..................................................... Power Take Off

QD....................................................Quick Disconnect

RH ..............................................................Right Hand

ROPS ...........................Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ....................................................................... Right

SAE ..........................Society of Automotive Engineers

UNC .....................................................Unified Coarse

UNF...........................................................Unified Fine

UNS......................................................Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 51

Page 52

INDEX

ADJUSTMENTS

Cutting Height 14 Leveling Mower 14

ASSEMBLY

Dealer Set-Up Instructions 30 Optional Equipment

Chain Shielding Installation 30 Hydraulic Latch Release Installation 31 Mulch Kit Installation 32

DEALER CHECK LIST

Delivery Check (Dealer’s Responsibility) 33 Pre-Delivery Check List (Dealer’s Responsibility) 33

DEALER SERVICE

Blade Spindle

Assemble Spindle 24 Disassemble Spindle 24 Remove Spindle 24 Repair 24

Blocking Method 24 Gearbox

Assemble 26 Disassemble 26 Install 28 Remove 26 Repair 25 Seal Installation 25 Seal Replacement 25 Vertical Shaft Repair 25

Install Drive Sheave 28 Universal Joint

Assembly 29 Disassembly 28 Repair 28

GENERAL

Abbreviations 51 Bolt Size Chart 51 Bolt Torque Chart 50 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 3 Table of Contents 3 Warranty

Product 53 Replacement Parts 54

OPERATION

Adjustment

Cutting Height Chart 15

Attach Mower to Tractor 13 Attaching Mower to Tractor 13

Attaching Hydraulic Hoses 14

Check List

Pre-Operation (Owners Responsibility) 16

Cutting Height Adjustment 14 CV Driveline Turning Limits 14 Level Mower 14 Leveling Mower 14 Operating 15

On Uneven Terrain 16 Technique 16 Tips 16

Removing Mower from Tractor 16 Start and Stop Mower 15 Starting and Stopping Mower 15 Transport 15

OWNER SERVICE

Blocking Method 18 Clean Cutter

After Each Use 22 Periodically or Before Extended Storage 22

Lubrication

Information 18, 19

PARTS

Parts Index 35

SAFETY

Check List

Delivery Check List (Dealer’s Responsibility)

Pre-Delivery Check List (Dealer’s Responsibility)

Pre-Operation (Owner’s Responsibility) 16

Safety Decals 9 Safety Rules 5 Safety Symbols Explained 2

TROUBLE SHOOTING

Belt Conditions 23 Mowing Conditions 22

52 Index

MAN0765 (12/5/2008)

Page 53

WARRANTY

(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

BW1260, BW1620, BW1800, BW2400 8 years

BW240HD, BW180HD, BW180HB, BW126HB 7 years

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X,

Gearbox

components

Blade

spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof

of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,

revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained

BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,

RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,

9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH

RDC54, RD60, RD72, TBW150C

RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,

9204RD-2

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3,

BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260,

DSO1260, DS1440, TS1680

Model Number

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

Duration (from date of delivery

to the original purchaser)

6 years

5 years

3 years (1 year if used in rental or commercial applications)

3 years

10 years

Page 54

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete

such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

©2008 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

F-8494 (Rev. 6/23/2005)