Woods Equipment ST500 User Manual

SNOWTHROWER
ST500
For F-Series Mow’n Machine Power Units
12030809
(Rev. 3/13/2009)
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish
customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
TABLE OF CONTENTS
WARNING
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BOLT TORQUE CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 15
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
GENERAL INFORMATION
Some illustrations in this manual show the
snowthrower with safety shields removed to pro­vide a better view. The snowthrower should never be operated with any safety shielding removed.
The purpose of this manual is to assist you in operating and maintaining your snowthrower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field
experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.
The illustrations and data used in this manual were cur­rent at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
12030809 (Rev. 1/2/2007)
Introduction 3
TRAINING
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Make sure the driveline spring-activated locking collar slides freely and is seated firmly in power unit PTO groove. Make sure the set screws securely attach driveline to the attachment gearbox shaft.
The safety interlock system was installed for your protection. Do not disconnect, disable, over­ride, or execute any action that would cause this system to malfunction. If malfunction occurs, stop all operation and contact dealer for repair.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
When using weight transfer system, correct counterweight must be used to maintain stability. See counterweight chart in power unit manual or contact dealer.
When equipped with ROPS, total vehicle weight with all equipment, ballast, and operator must not exceed 2,590 lbs.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
OPERATION
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
4 Safety
Never place any part of the body underneath implement/attachment or between its moving parts even when the engine has been turned off. Service work does not require going underneath unit. Mechanical failures, electrical failures, or operating controls can cause equipment to drop.
Never place hands or body into discharge chute or auger to unclog. Stored energy can cause auger to quickly rotate when unclogging occurs and cause severe injury or amputation. Stop engine, remove key, disconnect driveline, and carefully unclog, using a sturdy piece of wood.
Keep bystanders away from equipment.
Never direct discharge toward people, animals,
or property.
Do not operate or transport equipment while under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
ST500 Snowblower SR (Rev. 1/2/2007)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
When improperly operated, power unit can roll over or upset. Use of rollover protective structure (ROPS) with seat belt securely fastened will reduce the possibility of injury or death if rollover or upset occurs.
Never allow riders on power unit or attachment.
Do not operate PTO during transport.
Do not operate auxiliary hydraulics during
transport.
Look down and to the rear and make sure area is clear before operating in reverse.
Do not operate or transport on steep slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during operation.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
Do not operate power unit with attachment removed. Attachment is required for power unit stability.
MAINTENANCE
equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Never place any part of the body underneath implement/attachment or between its moving parts even when the engine has been turned off. Service work does not require going underneath unit. Mechanical failures, electrical failures, or operating controls can cause equipment to drop.
Do not put Mow’n Machine into service unless clutch is working properly. When the engine is at full throttle, PTO-driven accessories must stop within five seconds after the PTO switch is turned to “OFF.” See your dealer for replacement clutches.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective
STORAGE
Block equipment securely for storage.
Keep children and bystanders away from stor-
age area.
ST500 Snowblower SR (Rev. 1/2/2007)
Safety 5
1 - Serial Number Plate
KEEP AWAY!
To avoid injury from rotating auger, keep hands, feet, and clothing away.
12030480-A
DANGER
KEEP AWAY!
To avoid injury from rotating parts, shut off engine before unclogging discharge chute.
12030487-A
DANGER
2 - 12030487A 3 - 12030480A
MODEL NO. SER IAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
If shaft connection is visible, shield is missing. Replace shield before operating equipment.
DANGNGERER
1004114
4 - 1004114
5 - 18869
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
6 Safety
DO NOT OPERATE - PUT SHIELD ON
DANGER
SHIELD MISSING
18869-B
(Rev. 3/13/2009)
12030809 (Rev. 1/2/2007)
OPERATION
WARNING
CAUTION
___ Inspect area and remove stones, branches or
other hard objects that might be thrown, causing injury or damage.
Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Never place hands or body into discharge chute or auger to unclog. Stored energy can cause auger to quickly rotate when unclogging occurs and cause severe injury or amputation. Stop engine, remove key, disconnect driveline, and carefully unclog, using a sturdy piece of wood.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Stop power unit and implement immediately upon striking an obstruction. Dismount power unit,
using proper procedure. Inspect and repair any damage before resuming operation.
IMPORTANT
When installing tire chains, be sure wheel
spacer kit has been installed on both wheels. Chains will rub fenders if spacers are not installed. See your Mow'n Machine dealer for correct tire chains and spacer kits.
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Check that all hardware and cotter pins are prop-
erly installed and secured.
___ Do not allow riders.
___ Perform a functional check of the safety interlock
system each time you operate the unit. Place both steering levers outward, start engine, engage PTO and then raise up out of the seat. The engine should die when you raise up. If it does not, do not operate unit until the safety inter­lock system has been repaired and operates properly.
___ Review and follow all safety rules and safety
decal instructions on page 4 through page 6.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that all shields and guards are properly
installed and in good condition. Replace if dam­aged.
___ Check that all hardware and cotter pins are prop-
erly installed and secured.
Be sure all fasteners on snowthrower and mounts are secure and all shields are in place before operating unit.
For clearing paved surfaces, adjust skids to allow bot­tom of auger housing to scrape the surface being cleared. For cleaning unpaved surfaces, adjust skids to raise bottom of auger housing 3/4" above surface to help avoid picking up rocks or other loose material. Be sure bottom surfaces of skids are parallel with surface being cleaned.
Adjust discharge spout and deflector to direct snow away form operator as much as possible. Do not direct discharge toward windows, bystanders or objects. Operate engine at 3/4 to full throttle.
12030809 (Rev. 1/2/2007)
Tire chains are available for added traction.
Operation 7
OWNER SERVICE
WARNING
WARNING
CAUTION
The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available.
For you protection, read and follow all safety informa­tion in this manual.
Routine maintenance is not necessary for bearings or gearbox as they are permanently lubricated.
NOTE: If gearbox oil is removed, refill with 6 ounces of 80W-90 weight oil.
Auger drive chain, located under chain shield on right side of auger housing, should be checked for proper tension and lubricated at least each operating season or more frequently if used heavy. Lubricate chain with motor oil. Be sure to install chain shield after servicing.
Snowthrower skids are reversible. Move left skid to right side and right skid to left side, being sure to keep rounded end toward the front.
Never place any part of the body underneath implement/attachment or between its moving parts even when the engine has been turned off. Service work does not require going underneath unit. Mechanical failures, electrical failures, or operating controls can cause equipment to drop.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
IMPORTANT
Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).
NOTES
Do not use high-pressure water or steam to
clean the engine or drive compartment. Water and cleaning detergent may damage electrical compo­nents and terminals, possibly leading to compo­nent and safety circuit failure.
8 Owner Service
12030809 (Rev. 1/2/2007)
ASSEMBLY
WARNING
73
75
PTO
27
63
28
29
26
69
59
CD00218011
Tractor Frame
26. Snowthrower mount
27. Mount lift (right)
28. Mount lift (left)
29. Lift hand lever
59. 3/8 NC x 1-3/4 Hex head cap screw
63. Attaching pin
69. 3/8 NC Serrated flange nut
73. 1/4 NC x 1-1/2 Hex head cap screw
75. 1/4 NC Hex lock nut
Snowthrower Set-up Instructions
Remove step and replace with the short step included with snowthrower. Remove cotter pin on end of step rod and slide out. Install shorter step and replace rod and cotter pin.
Slide lever mount (27) and lift mount (28) onto lift (29). Slide this assembly into tubes below footrest as shown in Figure 1. Secure with cap screws (73) and nuts (75) provided.
Attach snowthrower mount (26) to lower back side of auger housing with cap screws (59) and flange lock­nuts (69).
Refer to page 12. Attach upper spout (2) with cap screws (50), spacers (48), washers (49), lock washers (51) and hex nuts (52). Spout should be free to rotate approximately 180 degrees when spout handle (5) is pushed down to release spout lock.
Attaching Snowthrower to Tractor
Make sure the driveline spring-activated locking collar slides freely and is seated firmly in power unit PTO groove. Make sure the set screws securely attach driveline to the attachment gearbox shaft.
The tractor must comply with counterweight require­ments before attaching snowthrower. See Counter­weight Requirement Chart in the tractor manual or contact your dealer.
Place tractor and snowthrower on a level surface. Shut off tractor engine and remove key.
Open tractor hydrostat dump valve and maneuver trac­tor behind snowthrower as close as possible. Connect driveline, Figure 1, to tractor PTO.
Attach snowthrower mount (26) to bottom holes of trac­tor mount as shown. Secure with attaching pins (63).
Install lift chains to lift chain mechanism and snowthrower mount. Adjust eyebolt for even lift.
12030809 (Rev. 1/2/2007)
Figure 1. Snowthrower Attachment to Tractor
Assembly 9
Storage
WARNING
2
1
1. Dump valve lever
2. Dump valve lever lock-up
Do not operate power unit with attachment removed. Attachment is required for power unit stability.
Wood blocks can be used to support the rear of the snowthrower deck when not attached to the tractor. Raise snowthrower deck to it's highest height to pro­vide the necessary clearance for installing blocks. Lower rear of snowthrower on blocks to take the weight off of the snowthrower lift components.
Disconnect PTO driveline, lift mounts (27 & 28) and spring-loaded mount pins (63). See Figure 1.
Open tractor hydrostat dump valves so that tractor can be maneuvered away from snowthrower. Refer to Fig­ure 2.
Periodically or Before Extended Storage
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Remove the remainder using a low-pressure water
spray.
1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.
2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.
Inspect machine and replace worn or damaged
parts.
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.
Figure 2. Dump Valve
CLEANING
After Each Use
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
Inspect machine and replace worn or damaged
parts.
Replace any safety decals that are missing or not
readable.
PRE-DELIVERY CHECK LIST
Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that shields and guards are properly
installed and in good condition. Replace if dam­aged.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged
___ Check and grease all lubrication points.
DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments.
___ Show customer how to make sure driveline is
properly installed and that spring-activated lock­ing pin or collar slides freely and is seated in groove on tractor PTO shaft.
___ Explain to customer the potential crushing haz-
ards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so.
___ Make customer aware of optional equipment
available so that customer can make proper choices as required.
10 Assembly
12030809 (Rev. 1/2/2007)
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.
___ Point out the safety decals. Explain their meaning
and the need to keep them in place and in good
NOTES
condition. Emphasize the increased safety haz­ards when instructions are not followed.
___ Point out all guards and shields. Explain their
importance and the safety hazards that exist when not kept in place and in good condition.
___ Instruct customer how to lubricate and explain
importance of lubrication.
12030809 (Rev. 1/2/2007)
Assembly 11
ST500 SNOWTHROWER MAIN ASSEMBLY
58
7
4
4
53
9
10
33
32
33
31
13
17
14
43
15
42
16
8
35
35
34
12
44
23
18
40
19
21
20
41
22
46
44
57
36
26
36
30
55
56
28
29
27
37
38
39
24
30
35
35
34
1
5
6
8
59
60
69
59
55
54
57
61
62
63
47
70
74
53
75
72
73
60
71
52
53
67
11
66
53
70
67
69
68
53
65
64
76
74
78
78
2
49
48
3
51
50
25
77
82
83
80 - DECAL SET
81 - MODEL DECAL
12 Parts
12030809 (Rev. 1/2/2007)
ST500 SNOWTHROWER MAIN ASSEMBLY
REF PART QTY DESCRIPTION
1 72320 1 Auger housing
2 12020152 1 Upper spout
3 12020145 1 Spout deflector
4 70454 2 Thumbscrew, 5/16 - female
5 70455 1 Spout handle
6 12020240 1 Spout lock rod
7 70388 1 Compression spring, 3/4 x .08 x 2
8 72102 2 Skid
9 70458 1 Auger, 1” shaft
10 70459 1 Snow deflector
11 70460 1 3/4 Ball bearing with locking collar
12 70461 2 Bolt flange
13 72321 1 Chain shield
14 70463 1 Sprocket, 40B 30 x 1
15 70464 1 Idler, 40 - 18 x 5/8
16 70465 1 Sprocket, 40B 11 x 3/4
17 72322 1 #40 Chain
18 70203 1 Power shaft
19 70467 1 3/4 Coupling sprocket 50-12
20 70468 1 7/8 Coupling sprocket
21 70469 1 #50 Chain coupler
22 70247 1 Gearbox, T 7/8 shaft
23 70470 1 Shaft shield
24 70471 1 Shaft coupling shield
25 74025 1 Drive half-F 6R, 11.5 -or-
25 65689 1 Cross & Bearing, Series 6N
26 12020247 1 Snowthrower mount
27 12020272 1 Lever mount
28 12020273 1 Lift mount (left hand)
29 70727 1 Snowthrower lift
30 71170 2 Lift chain
31 70474 1 Right side extension
32 70475 1 Left side extension
33 70476 2 Extension brace
34 70176 2 1” Ball bearing with locking collar
35 70477 4 Bolt flange
36 71171 2 3/8 - 16 x 2 Eyebolt
37 12030442 1 Lever guide
38 70766 1 Push rod grip
39 7530700 1 Handle grip, thumb release
40 71172 1 Blade
REF PART QTY DESCRIPTION
41 902 1 5/8 - 11 x 2 Hex head cap screw
42 692 4 5/8 Standard flat washer
43 6239 1 5/8 NC Hex locknut
44 70073 2 3/16 Square x 1 key
46 62233 1 3/16 x 3/4 Woodruff key (output side)
47 64051 1 5/32 x 5/8 Woodruff key (input side)
48 12030807 1 Spout pivot spacer
49 12030806 1 Spout retainer ring
50 10378 3 1/4 x 1 Hex head cap screw
51 62521 3 1/4 NC Flange whiz nut
53 16148 16 5/16 NC x 3/4 Carriage bolt
54 3598 1 1/2 SAE Washer
55 3597 3 1/8 x 1 Cotter pin
56 565 2 3/8 Standard flat washer
57 835 6 3/8 - 16 Hex nut, plated
58 70159 1 Handle grip .5
59 920 4 3/8 - 16 x 1-3/4 Hex head cap screw
60 838 2 3/8 Lockwasher
61 4115 2 3/16 x 1-1/8 Roll pin
62 66510 2 Spring
63 72403 2 Pin
64 12169 2 3/8 NC x 1-1/4 Hex head cap screw
GR5
65 90016237 2 5/16 x 5/16 Socket head set screw
66 90011053 1 Machine bushing
67 67063 6 1/4 x 1/4 Socket set screw
68 62153 2 3/8 NC x 1 Whiz lock bolt
69 14350 4 3/8 NC Serrated flanged hex locknut
70 5337 4 1/4 NC x 1/2 Hex head cap screw
71 62521 6 1/4 NC Serrated flanged hex locknut
72 3184 1 1/4 NC x 1-1/4 Hex head cap screw
73 62788 3 1/4 NC x 1-1/2 Hex head cap screw
74 6096 2 5/16 NC x 3/4 Hex head cap screw
75 6128 2 1/4 NC Self lock hex nut
76 839 2 3/8 NC x 1 Hex head cap screw
77 90016251 2 3/8 x 3/8 Socket set screw
78 90011132 2 5/16 Star washer
80 12010072 1 Decal package
81 12030808 1 ST500 Model decal
82 73926 1 Assy. foot rest, short
83 6593 1 Key, 1/4 x 1/4 x 1
12030809 (Rev. 1/2/2007)
Parts 13
BOLT TORQUE CHART
A
SAE SERIES TORQUE CHART
SAE Bolt Head
Identification
SAE Grade 2
(No Dashes)
SAE Grade 5
(3 Radial Dashes)
SAE Grade 8
(6 Radial Dashes)
A
METRIC SERIES TORQUE CHART
Metric Bolt Head
Identification
8.8
Metric
Grade 10.9
10.9
Metric
Grade 8.8
A
A
A
Typical Washer Installations
Lock Washer
Flat Washer
8/9/00
Bolt
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.
Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
MARKING ON HEAD
Diameter
(Inches)
1/4" 7/16" 6 8 10 13 14 18
5/16"1/2"121719262737
3/8"9/16"233135474967
7/16"5/8"3648557578106
1/2" 3/4" 55 75 85 115 120 163
9/16" 13/16" 78 106 121 164 171 232
5/8" 15/16" 110 149 170 230 240 325
3/4" 1-1/8" 192 261 297 403 420 569
7/8" 1-5/16" 306 416 474 642 669 907
1" 1-1/2" 467 634 722 979 1020 1383
Wrench
Size
SAE 2 SAE 5 SAE 8
lbs-ft N-m lbs-ft N-m lbs-ft N-m
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0
8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0
10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5
16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5
18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5
20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5
22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5
24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0
30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
14 Appendix
Wrench
Size
N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft
COARSE THREAD FINE THREAD
MARKING ON HEAD MARKING ON HEAD
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
Bolt Torque & Size Charts (Rev. 3/28/2007)
Diameter &
Thread Pitch
(Millimeters)
BOLT SIZE CHART
5/16 3/8 1/2 5/8 3/4 7/8
SAE Bolt Thread Sizes
MM 25 50 75 100 125 150 175
IN 1 7
Metric Bolt Thread Sizes
8MM 18MM14MM12MM10MM 16MM
2
34
5
6
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
ABBREVIATIONS
AG .............................................................. Agriculture
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH .................................................................Left Hand
LT........................................................................... Left
m.........................................................................Meter
mm................................................................Millimeter
M.......................................................................... Male
MPa.........................................................Mega Pascal
N.......................................................................Newton
NC ......................................................National Coarse
NF ...........................................................National Fine
NPSM.....................National Pipe Straight Mechanical
NPT .......................................... National Pipe Tapered
NPT SWF ......... National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY ......................................................Power-Beyond
psi..........................................Pounds per Square Inch
PTO..................................................... Power Take Off
QD....................................................Quick Disconnect
RH ..............................................................Right Hand
ROPS ...........................Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE ..........................Society of Automotive Engineers
UNC .....................................................Unified Coarse
UNF...........................................................Unified Fine
UNS......................................................Unified Special
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 15
LIMITED WARRANTY
(Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save For Future Reference.
Date Purchased: __________________________ From (Dealer):______________________________________
Model Number: __________________________ Serial Number: _____________________________________
WHAT IS COVERED:
Woods Equipment Company (“WOODS”) warrants Mow’n Machine vehicles, accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below.
FOR HOW LONG:
Mow’n Machine Model #CZ1736K, CZ1948K, CZ1952K, CZ2361, ME1952K, ME2661B, MZ2552K, MZ2561K, MZ2761, MZ3761K, MZ3772K, MZ2661KL & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first. Purchaser may opt for a warranty of five (5) years from the date of delivery to the original purchaser or 500 hours of operation, whichever occurs first. The dealer must specify the special warranty term on the original, dated bill of sale and a copy must be provided with all warranty claims. Mow’n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three (3) years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser.
Mow’n Machine Model #FE21B, FZ21D, FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first.
In addition, Mow’n Machine ME and MZ Series Models, serial number XXXXXXXX300 and above, have a Limited Lifetime Warranty on deck, deck cradle, and engine deck for the life of the machine to the original retail purchaser.
Woods Boundary utility vehicle Model #MAV350, MAV480, MAV4x4, accessories & attachments are warranted for two (2) years from the date of delivery to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
WHO IS COVERED:
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WHAT IS NOT COVERED:
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:
1. Improper operation, improper maintenance, misuse, or an accident;
2. Any modification or repair by someone other than WOODS, a WOODS’ authorized dealer or distributor, and/or a WOODS’ authorized service center; or
3. Repairs made with parts other than those obtained through WOODS.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories with respect to which the manufacturer provides a separate warranty.
WHAT WOODS WILL DO TO CORRECT PROBLEMS:
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product.
OTHER LIMITATIONS:
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill;
(ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
HOW STATE LAW APPLIES:
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
QUESTIONS:
Answers to any questions regarding warranty service and locations may be obtained by contacting:
TM
zero-turn mowers and attachments and Woods BoundaryTM utility
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com
F-8045 MM & Boundary (Rev. 12/1/2008)
LIMITED WARRANTY
(Mow’n MachineTM Zero-Turn Mower and
TM
Woods Boundary
Utility Vehicle Replacement Parts)
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n MachineTM zero-turn mowers and attachments and Woods Boundary
TM
utility vehicles, accessories and attachments to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by improper operation, improper maintenance, misuse, or an accident.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The
product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS
shall complete such repair or replacement within a reasonable time after WOODS receives the product.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006)
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA
800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com
©2001 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec­tive companies or mark holders. Specifications subject to change without notice.
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