Woods Equipment DUAL 199758, DUAL 111307, DUAL 118460 User Manual
INSTALLATION INSTRUCTIONS
AND
REPAIR PARTS INFORMATION
#111307 LOADER MOUNTING KIT
for mounting DuAl Model 195 Loader to
John Deere 5500 2WD Tractors
#118460 LOADER MOUNTING KIT
for mounting DuAl Model 215 Loader to
John Deere 5500 FWA Tractors
#199758 HYDRAULIC HOSE KIT
for mounting DuAl Model 195 & 215 Loaders to
John Deere 5500 Tractors
PN-53661 (Rev. 12/96)
TO THE DEALER:
The loader mounting kit and/or hydraulic hose kit assembly and proper installation to the tractor is
the responsibility of the DuAl dealer.Readmanualinstructionsandsafetyrules.Makesure all items
on the Pre-Delivery and Delivery Check Lists in the loader manual are completed before releasing
equipment to the owner.
TO THE OWNER:
Read thesemountinginstructionsbefore installing loadermounting kit and/or hydraulichose kit. The
information presented will prepare you to do a better and safer job. Keep this document handy for
ready reference. Require all operators to read the loader manual carefully and become acquainted
with all the adjustment and operating procedures before attempting to operate. Replacement
manuals canbe obtained from your dealer or by calling 1-800-319-6637, in the USA or Canada only.
The loader mounting kit and/or hydrulic hose kit you have purchased has been carefully engineered
and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will
require cleaning and upkeep. Observe all safety information in this document, the loader and tractor
manuals, and all safety decals on the loader and tractor.
Forservice, yourauthorized DuAldealer hastrained mechanics,genuine DuAlservice parts, andthe
necessary tools and equipment to handle all your needs.
Use only genuine DuAl service parts. Substitute parts will void the warranty and may not meet
standards required for safe and satisfactory operation. Record the model number of your loader
mounting kit and/or hydraulic hose kit below and provide it to your dealer when requesting repair
parts.
Loader Mounting Kit Model:
Hydraulic Hose Kit Model:
Provide this information to your dealer to obtain correct rep
air parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause
damage to equipment. The termsCAUTION, WARNINGand DANGER are used in conjunction with
the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for
items of personal safety.
The Safety-AlertSymbol means ATTENTION!BECOMEALERT!
YOUR SAFETY IS INVOLVED!
Denotes a reminder of safety practices or directs attention to
CAUTION
WARNING
unsafe practices which could result in personal injury if proper
precautions are not taken.
Denotes a hazard exists which can result in injury or death if
proper precautions are not taken.
DANGER
Denotes an extreme intrinsic hazard exists which would result in
highprobabilityof death orirreparable injury if proper precautions
are not taken.
PN-53661 (Rev. 12/96)ii
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
WARNING
D Read and understand
Operator’s Manual before
operating (available from
dealer or call 1-800-319-6637).
D Keep others away when
operating loader.
D Do not allow children or
untrained persons to operate
equipment.
D Lower loader to ground, stop
engine, set park brake and
remove key before leaving
tractor seat.
D Failure to follow safety rules
can result in serious injury or
death.
WARNING
SAFETY RULES
DANGER
SERIOUS INJURY OR DEATH
CAN RESULT FROM CONTACT
WITH ELECTRICAL LINES.
DANGER
WARNING
FALLING HAZARD
TO AVOID INJURY
OR DEATH:
D DO NOT WORK FROM OR
ALLOW RIDERS ON LOADER
OR ITS ATTACHMENTS.
FALLING LOAD HAZARD
TO AVOID INJURY
OR DEATH:
D Do not handle round bale or
other shiftable load unless
loader is equipped with
approved attachments. (Read
Operator’s Manual.)
D Lift and carry only one bale
at a time.
D Handle raised load with
caution.
D Carry load low.
26-0352
ROLLOVERS CAN
RESULT IN INJURY
OR DEATH
D ALWAYS USE ROPS AND
SEAT BELT.
D ADD REAR TRACTOR
BALLAST
D MOVE WHEELS TO WIDEST
SETTING.
D AVOID SLOPE OPERATION.
D OPERATE AT LOW SPEEDS.
D CARRY LOAD LOW.
26-0351
1PN-53661 (Rev. 12/96)
WARNING
CRUSHING HAZARD
TO AVOID INJURY
OR DEATH:
D DO NOT WALK OR WORK
UNDERNEATH A RAISED
LOADER.
D LOWER LOADER TO
GROUND BEFORE LEAVING
TRACTOR SEAT.
26-0350
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by a single careless act of an operator.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel
involved in the operation, transport,maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be
that kind of an operator.
The designed and tested safety of this equipment
depends on it being operated within the limitations as
explained in this manual.
INSTALLATION
J Duri ng installation, the tractor engine
should be off, the key removed and the
brakeslocked.Donotdisconnecthydraulic
lines until attachments are removed or
loweredtothegroundandsystempressure
isreleasedbyoperatingvalve levers.Never
operateany hydraulic cylinders during any
phase of the installation process.
TRAINING
J Safety instructionsare impor tant!Read
this manual and the DuAl Loader manual
and follow all safety rules and safety
decals. (Replacement manuals are available from dealer or call 1-800-319-6637.)
Failureto followinstructionsorsafetyrules
can result in serious injury or death.
J If you do not understand any part of
this manual and need assistance, see your
dealer.
J Keep hands and body away from pr essurized lines. Use paper or cardboard, not
body parts to check for leaks. Wear safety
goggles.Hydraulic fluid(oil)underpressure
willeasilypenetrateskinandcancauseserious injury or death.
J Make sure that all operating and
service personnel know that in the event
hydraulic fluid penetrates skin, it must be
surgically removed within a few hours by
a doctor familiar with this form of injury,or
gangrene, serious injury or death can
result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES.
J Do not allow children or untrained
persons to operate equipment.
PREPARATION
J Air in hydraulic systems can cause
erraticoperationandallowsloadsor equipment components to drop unexpectedly.
Before operating or allowing anyone to
approach the equipment, purge any air in
the system by operating all hydraulic
functions several times after connecting
equipment, connecting hoses, or doing
any hydraulic maintenance.
J After connecting hoses, check that all
control lever positions function as
instructed in the Operator’s Manual. Do not
operate until control lever and equipment
movements are correct.
J Protectivesleevesmustbe over hydraulic hosesand securelyfastenedonto metal
hose fittings as shown in this manual. Replace if damaged or if protective sleeve is
not properly positioned or secured.
J Make sure all hydraulic hoses, fittings
and valves are in good condition and not
leaking beforestarting power unit or using
equipment. Check and route hoses carefully to prevent damage. Hoses must not
be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any
moving parts. Operate moveable components through full operational range to
check clearances. Replace any damaged
hoses immediately.
J Your dealer can supply original equipment hydraulic accessories and repair
parts. Substitute parts may not meet original equipment specifications and may be
dangerous.
J Always wear relatively tight and belted
clothing to avoid entanglement in moving
parts. Wear sturdy, rough-soled work
shoes and protective equipment for eyes,
hair, hands, hearing and head.
J Tractor must be equipped with ROPS
or ROPS CAB and seat belt. Keep seat belt
securely fastened. Falling off tractor can
result in death from being run over or
crushed. Keep foldable ROPS systems in
“locked up” position at all times.
J Whenever 3-point implements are attached to tractor, always check full range
of operation for mechanical or hydraulic
hose interference.
(Safety Rules continued on next page)
2 PN-53661 (Rev. 12/96)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
J Ensure shields and guards are properly installed and in good condition.Replace
if damaged.
OPERATIONAL SAFETY
J Protectivesleevesmustbeoverhydraulic hoses and securely fastened onto metal
hose fittings as shown in this manual. Replace if damaged or if protective sleeve is
not properly positioned or secured.
J Keep bystanders away from equipment while it is in operation.
J Donot modifyoralter orpermit anyone
else to modify or alter the loader, loader
mountingkit, any of its componentsor any
loader function.
J Tractor must be equipped with ROPS
or ROPS CAB and seat belt. Keep seat belt
securely fastened. Falling off tractor can
result in death from being run over or
crushed. Keep foldable ROPS systems in
“locked up” position at all times.
J Always sit in tractor seat when operating controls or starting engine. Securely
fastenseatbelt, placetransmission in park
or neutral, engage brake and ensure all
other controls are disengaged before
starting tractor engine.
J Before dismounting tractor or performing any service or maintenance, disengage
powertoimplement,lowerthe3-pointhitch
and all raised components to the ground,
operatevalve levers to release any hydraulicpressure,stopengine,setparkingbrake,
remove key, and unfasten seat belt.
MAINTENANCE SAFETY
J Before dismounting tractor or performing any service or maintenance, disengage
powertoimplement,lowerthe3-pointhitch
and all raised components to the ground,
operatevalve levers to release any hydraulicpressure,stopengine,setparkingbrake,
remove key, and unfasten seat belt.
J Your dealer can supply original equipment hydraulic accessories and repair
parts. Substitute parts may not meet original equipment specifications and may be
dangerous.
J Always wear relatively tight and belted
clothing to avoid entanglement in moving
parts. Wear sturdy, rough-soled work
shoes and protective equipment for eyes,
hair, hands, hearing and head.
J Keep all persons away from operator
control area while performing adjustments, service or maintenance.
J Tighten all bolts, nuts and screws, and
check that all cotter pins are installed
securely to ensure equipment is in a safe
condition before operating.
J Ensure shields and guards are properly installedand ingood condition. Replace
if damaged.
NOTES
3PN-53661 (Rev. 12/96)
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