Woods Equipment DSO1260, DSO1260Q, DS1260Q, DS1440Q, DS1440 User Manual

...

ROTARY CUTTER

DS1260 / DS1260Q DS1440 / DS1440Q

DSO1260 / DSO1260Q

Serial Number 1081498 & Above

Also includes Service & Parts Information for

Serial Number 1081497 & Below

MAN0571

(Rev. 10/15/2010)

Tested. Proven. Unbeatable.

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 83

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . BACK COVER

MAN0571 (Rev. 6/15/2007)

Introduction 3

SPECIFICATIONS

WARNING

DS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q

Cutting Height (varies with tire selection) 2" - 13" 2" - 13" 2" - 13"

Cutting Width 126" 126" 144"

Overall Width 134" 134" 152"

Overall Length (Pull-Type / Mounted) 165" / 115" 135" 175" / 125"

Tractor HP 40 - 200 50 - 200 50 - 200

Tractor PTO rpm (Q=1000) 540 or 1000 540 or 1000 540 or 1000

Blade Spindle 2 2 2

Blade Overlap 4"4"4"

Number of Blades 4 4 4

Center Driveline with Slip Clutch Cat 5 Heavy Cat 5 Heavy Cat 5 Heavy

(CV - Cat 6) (CV - Cat 6)

Side Frame Thickness 1/4" 1/4" 1/4"

Weight - Pull-Type (approximate lbs) 2,643 2,750 3,062

Blade Speed (feet per minute) 540 / 1000 16,881 / 17,016 16,881 / 17,016 16,240 / 16,487

Blade Rotation --------------- Left Spindle: CCW; Right Spindle: CW ---------------

Wheel Size 15" Rims or 21" OD 21" Solid Tires 15" Rims or 21" OD

Solid Tires, Airplane Solid Tires, Airplane

Torsion Protection --------------- Slip Clutch and Flex Couplers ---------------

GENERAL INFORMATION

operating conditions. However, through experience and these instructions, you should be able to develop

 Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your cutter. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying

procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left direction. These are determined by standing behind the equipment facing the direction of forward travel. Blade rotation is clockwise (right) and counterclockwise (left) as viewed from the top of the cutter.

4 Introduction

MAN0571 (Rev. 6/15/2007)

Free Mower Safety Video

Fill out and return the order form and we will send you a FREE VHS or DVD video outlining

Industrial and Agricultural Mower Safety

Practices

. The 22 minute video, developed in cooperation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures to follow while operating your mowing equipment. The video does not replace the information contained in the Operator’s Manual, so please review this manual thoroughly before operating your new mowing equipment.

Safety Training Does Make a Difference.

BE SAFE! BE ALERT! BE ALIVE! BE TRAINED

Before Operating Mowers!

ASSOCIATION OF EQUIPMENT MANUFACTURERS

Safety Video Order Form

Safety Video Order Form (8/2/2005)

Safety 5

Also, available from the Association of Equipment Manufacturers:

A large variety of training materials (ideal for groups) are available for a nominal charge from AEM. Following is a partial list:

● Training Package for Rotary Mowers/Cutters-English

Contains: DVD & VHS (English)

Guidebook for Rotary Mowers/Cutters (English) AEM Industrial/Agricultural Mower Safety Manual (English) AEM Agricultural Tractor Safety Manual (English)

● Training Package for Rotary Mowers/Cutters-English/Spanish

Contains: DVD & VHS (English/Spanish)

Guidebook for Rotary Mowers/Cutters (English/Spanish) AEM Industrial/Agricultural Mower Safety Manual (English/Spanish) AEM Agricultural Tractor Safety Manual (English/Spanish)

AEM training packages are available through:

AEM at:

or Universal Lithographers, Inc. Email: aem@ulilitho.com

800-369-2310 tel 866-541-1668 fax

www.aem.org



Free Mower/ Cutter Safety Video Order Form

3 (Select one)

VHS Format - VHS01052 Safety Video

Please send me

Name: ________________________________________ Phone: __________________

Address: _____________________________________

_____________________________________

Mower/Cutter Model: ______________________ Serial #: ________________________

Send to: ATTENTION: DEALER SERVICES

WOODS EQUIPMENT COMPANY

PO BOX 1000 OREGON IL 61061-1000 USA



DVD Format - DVD01052 Safety Video



6 Safety

Safety Video Order Form (Rev. 2/6/2006)

TRAINING

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

 Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

1260 Safety Rules (Rev. 2/1/2007)

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Inspect chain or rubber belt shielding before each use. Replace if damaged.

(Safety Rules continued on next page)

Safety 7

(Safety Rules continued from previous page)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Do not put this equipment into service unless all side skids are properly installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

 Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. and escape, traveling as much as 300 feet (92 m).

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Never direct discharge toward people, animals, or property.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

It is possible for objects to ricochet

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM (1000 RPM on Q Series cutters). Do not exceed.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

 On mounted units with optional hydraulic cutting height adjustment, use a double-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

TRANSPORTATION

 The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max-

8 Safety

1260 Safety Rules (Rev. 2/1/2007)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

imum transport speed. Doing so could result in:

• Loss of control of the implement and tractor

• Reduced or no ability to stop during braking

• Implement tire failure

• Damage to the implement or its components.

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Never tow this implement with a motor vehicle.

 Do not operate PTO during transport.

 Do not operate or transport on steep slopes.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

MAINTENANCE

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

 Before working underneath, raise mower, install transport lock, and block mower securely. Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipment components has stopped before approaching for service.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

STORAGE

 Keep children and bystanders away from storage area.

1260 Safety Rules (Rev. 2/1/2007)

Safety 9



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Follow manual instructions for storage.

(Safety Rules continued on next page)

STORAGE - Continued

N MOUNTED AND SEMI-MOUNTED CUTTERS:

 Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect hydraulic lines to optional cyl-

inder. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.

N PULL-TYPE CUTTERS:

 Raise cutter and block securely. Block wheels and raise tongue with jack. Disconnect hydraulic lines to optional cylinder. Disconnect driveline and secure up off the ground.

10 Safety

1260 Safety Rules (Rev. 2/1/2007)

1 - SERIAL NUMBER PLATE

2 - PN 5669

3 - PN 12777

4 - PN 1003751

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

MODEL NO. SER IAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

 Be extremely careful handling various parts of

 Operate tractor controls from tractor seat only.  Do not stand between tractor and implement

 Make sure parking brake is engaged before

 Stand clear of machine while in operation or

WARNING

CRUSHING AND PINCHING HAZARD

the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

when tractor is in gear.

going between tractor and implement.

when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH.

1003751-A

(Safety Decals continued on next page)

MAN0571 (Rev. 6/15//2007)

Safety 11

9 - PN 15503

FALLING OFF CAN RESULT IN BEING RUN OVER.



Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.



Buckle Up! Keep seat belt securely fastened.



Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.



Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands.



Securely blocking prevents equipment dropping from hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH.

WARNING

18865--C

8 - PN 18865

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause

equipment failure and personal injury.

WARNING

18866-D

6a - PN 18866

5 - PN 18864

7 - PN 18877

WARNING

DO NOT EXCEED PTO SPEED OF

1000 RPM

PTO speeds higher than 1000 RPM can cause equipment failure and personal injury.

15922-C

540 RPM

-OR-

6b - PN 15922 1000 RPM

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Safety Decals continued from previous page)

DANGER

 All driveline guards, tractor and

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

equipment shields in place

driveline

18864-C

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

 Read Operator's Manual (available

from dealer) and follow all safety precautions.

 Keep all shields in place and in good

condition.

 Operate mower from tractor seat only.

 Lower mower, stop engine and remove

key before dismounting tractor.

 Allow no children or untrained persons

to operate equipment.

 Do not transport towed or

semi-mounted units over 20 mph.

FAILURE TO OPERATE SAFELY

CAN RESULT IN

INJURY OR DEATH.

12 Safety

18877-C

DANGER

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

15503-C

MAN0571 (Rev. 6/15/2007)

SAFETY & INSTRUCTIONAL DECALS

HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN

RESULTING IN SERIOUS INJURY , GANGRENE OR DEA TH.

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and be sure oil is cool.

Consult physician immediately if skin penetration occurs.

WARNING

19924-B

14 - PN 19924

13 - PN 1004991

ds.

sta

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

16 - PN 33347

18 - PN 24611 SLOW MOVING

10 - PN 1002940 AMBER FRONT REFLECTOR 9"

11 - PN 57123 RED REAR REFLECTOR 9"

12 - PN 1004114

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

DANGNGERER

1004114

15a - PN 57840 540 RPM

-OR-

15b - PN 57841 1000 RPM

CONTACT WITH ROTATING PARTS

CAN CAUSE SERIOUS INJURY.

WARNING

15502--B

ROTATING COMPONENTS

Do not operate without cover in place. Look and listen for rotation. Do not

open cover until all components have stopped.

VEHICLE EMBLEM

17 - PN 15502

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

RAISED CUTTER CAN DROP AND CRUSH

rs must be equipped with transport lock

Cutt

WARNING

TRANSPORT LOCK

AND CYLINDER

REQUIREMENTS

SINGLE-ACTING FULL

EXTENSION

1004991

ansport components must be functional, kept in goodAll t

hydraulic system failures, or mechanical component failures.

FAILURE TO FOLLOW INSTRUCTIONS CAN

RESULT IN SERIOUS INJURY OR DEATH.

28-1/4"

TRANSPORT LOCK

MAN0571 (Rev. 6/15//2007)

Safety 13

OPERATION

DANGER

WARNING

CAUTION

WARNING

The operator is responsible for the safe operation of the cutter. The operator must be properly trained. Operators should be familiar with the cutter, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on pages 7 to 13.

This heavy-duty cutter is designed for grass and weed mowing and shredding.

Recommended mowing speed for most conditions is from 2 to 5 mph.

 Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m).

It is possible for objects to ricochet

 Safety tow chain must be hooked-up to both the implement and tractor during operation or transport. A loose, dragging chain could be struck by the blades causing serious injury.

TRACTOR STABILITY

Figure 1. Tractor Stability

 Never allow riders on power unit or attachment.

 Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO spline groove.

 Operate tractor PTO at 540 RPM (1000 RPM on Q Series cutters). Do not exceed.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

CONNECT CUTTER TO TRACTOR (PULL-TYPE)

NOTICE

■ For tractors with a 1-3/8" diameter PTO shaft,

the horizontal distance from end of tractor PTO shaft to center of drawbar pin should be 14" for the 540 rpm cutter and 16" for the 1000 rpm cutter. Tractors with a 1-3/4" 20-spline PTO shaft should be set to 20". This will minimize joint knock and damage to drive components.

1. Adjust tractor drawbar to obtain the desired

drawbar-to-hitch-point distance.

NOTE: On some tractors, a drawbar kit must be used to obtain the required dimension. Check with your tractor dealer for assistance.

2. Attach parking jack to cutter tongue. Raise tongue to tractor drawbar height.

3. Secure cutter to tractor drawbar with a highstrength drawbar pin 3/4” or larger. Keep pin in place during operation.

4. Loop safety tow chain around tractor drawbar support. Secure the hook to a chain link that allows enough slack for proper hitch articulation.

14 Operation

MAN0571 (Rev. 6/15/2007)

5. Connect cutter driveline to tractor PTO shaft,

WARNING

making sure the spring-activated lock pin slides freely and is seated in tractor PTO splined groove.

The point at which the driveline can be connected is the maximum turn that should be made.

6. Remove parking jack from the tongue and attach it to the storage post on the front of the cutter.

7. Adjust H-frame bearing height so that the front driveline is parallel to the ground. Secure with 1/2 x 5-3/4 clevis pin and 1/4 x 1-1/2 cotter pin.

8. Attach drive shaft shield to bearing housing using two 3/8 x 1 cap screws and 3/8 lock washers.

Hydraulic Connection

1. Inspect hydraulic hoses to ensure they are in good

condition.

2. Clean the fittings before connecting them to the tractor hydraulic ports.

3. Attach the hydraulic hose from the cutter to the tractor.

4. Route the hose through the hose holder on Hframe and be sure the hose can slide freely in the holder. Do not allow hose slack to drag on the ground or become caught on tractor protrusions.

5. From the operator position, start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder.

CONNECT CUTTER TO TRACTOR (MOUNTED & SEMI-MOUNTED)

Tractor Adjustments

Before attaching tractor to cutter, install sway blocks or sway chains, or adjust stabilizer bars. Refer to the tractor operator's manual for instructions.

Install tractor front end weights as recommended by the tractor manufacturer to provide 20% of weight on front wheels.

Interference Check

1. Be sure that tractor 3-point lift links do not interfere

with hydraulic hoses, cutter driveline, or cutter frame.

2. Check for straight-ahead operation and at fullturning angles. If there is any interference, remove the lower lift links.

3. Contact between tractor lift links and cutter parts can cause damage, especially when turning.

Turning Limits for Optional CV Driveline

You must not exceed a turning angle of 80 degrees at the head of the Constant Velocity driveline or damage will occur.

To check for potential excessive turn angle:

1. Disconnect driveline from tractor, start engine and turn as far right or left as possible.

2. Shut engine off, set parking brake, remove key, and try to connect CV driveline to tractor. If it cannot be connected, the angle is too severe.

Figure 2. 3-Point Mounting Positions

Category 2 Standard Hitch

1. Position tractor lower lift arms between hitch mast

plates.

2. Insert lower hitch pins to Position B, Figure 2, through mast plates and tractor lower lift arms.

3. Secure with lynch pins.

3. Restart engine and straighten angle slightly.

Repeat step 2 until driveline can be connected.

MAN0571 (Rev. 6/15/2007)

4. Attach top link for mounted units in the middle hole of upper mast using top link pin.

Operation 15

Category 3 Standard Hitch

1-9/16"

DP3

1. Position tractor lower lift arms between hitch mast plates.

2. Insert lower hitch pins to Position A, Figure 2, through mast plates and tractor lower lift arms.

3. Secure with lynch pins.

4. Attach top link for mounted units in the top hole of

upper mast using top link pin.

Category 2 & 3 Quick Hitches

1. Position lower hitch pins to Position A, Figure 2.

2. Use the upper hole that matches upper quick hitch

point location. This is usually the lower hole for Category 2 and the middle hole for Category 3.

3. Secure with lynch pins.

Figure 3. 4 Inch Minimum Overlap

Set the two U-joints to the minimum distance measured (this is the cutters highest point) and check to see if the driveline bottoms out. If driveline is too long follow the instructions to shorting the drive.

Shorten Driveline

1. Separate driveline into two halves and connect

them to the tractor PTO and gearbox input shaft.

4. Attach tractor to cutter and secure hitch according to hitch manufacturer’s instructions.

NOTE: For DSO1260, place spacer sleeve (44) between tractor lower 3-point arm and plate on hitch assembly to prevent 3-point arm motion during side shift.

DRIVELINE ADJUSTMENT (MOUNTED & SEMI-MOUNTED)

Attach the cutter to the tractor 3-point hitch (or quick hitch if available). Do not attach driveline at this time.

NOTICE

■ If attaching cutter using a Quick Hitch the dis-

tance between the tractor PTO and the gearbox input shaft will increase. Follow steps as you would for the 3-point hitch to insure proper engagement.

Raise and lower cutter and measure the maximum and minimum distance between the tractor PTO shaft and the gearbox input shaft. Separate the driveline into two halves and lay them side-by-side with U-joints at opposite ends.

2. Place the two halves parallel to one another to determine how much the driveline must be shortened. See Figure 4 for example.

Figure 4. Drive Halves Placed Parallel

3. Measure from the end of the upper shield to the

base of the bell on the lower shield (A). Add 19/16" to dimension (A). See Figure 5.

Set the two u-joints at the maximum distance measures (this is the cutters lowest point of operation) and check the amount of overlap between the two drive halves. There must be at least 4 inches of overlap. If the driveline is too short (less than 4" overlap) contact your Woods dealer for a longer drive.

16 Operation

Figure 5. Determine Shield Length

MAN0571 (Rev. 6/15/2007)

4. Cut the shield to the overall dimension (Figure 6).

DP4

DP5

WARNING

1. Cutter

2. Break link

3. Tractor top link

Figure 6. Cut Shield

5. Place the cutoff portion of the shield against the

end of the shaft and use it as a guide. Mark and cut the shaft. See Figure 7.

6. Repeat step 5 for other half of drive.

7. File and clean ends of both drive halves.

length of 28-1/4" (718 mm) from attaching point center to center.

Cutting height range is from 2" to 13". A hydraulic cylinder or ratchet jack is available for cutting height adjustment.

When selecting a cutting height, you should consider the area of operation. If the ground is rolling and has mounds the blades could contact, set the cutting height accordingly.

NOTICE

■ Avoid ground contact with blades. Striking

ground with blades produces one of the most damaging shock loads a cutter can encounter. If this occurs repeatedly, the cutter, driveline, and gearboxes will be damaged.

Pull-Type Units

To adjust cutter for normal mowing, select a cutting height (example: 4 inches). Blades are approximately 1-3/4" above bottom of cutter. Dimension A plus 1-3/4" equals the cutting height.

Using any of the optional cutting height mechanisms, raise or lower the tailwheel and set position A to 2-1/4" to achieve a 4" cutting height.

Figure 7. Cut Shaft to Length

Driveline Interference Check

1. Check for clearance between driveline and cutter

deck.

2. Slowly lift cutter and observe driveline. If clearance between driveline and cutter deck is less than 1 inch, shorten top link or limit upper travel of lower hitch arms. Refer to tractor operator's manual for instructions.

CUTTING HEIGHT ADJUSTMENT

 On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended

Loosen the jam nut on the attitude rod that runs from the tongue to the tailwheel. Adjust rod in or out until position B is approximately 1/2 inch more than position A. Refer to Figure 8.

Figure 8. Cutting Height Adjustment

Mounted & Semi-Mounted Units

To adjust cutter for normal mowing, select a cutting height (example: 4 inches). Blades are approximately 1-3/4" above bottom of cutter. Dimension A plus 1-3/4" equals the cutting height.

Adjust the tractor 3-point hitch to a distance of 2-1/4" at position A to obtain a 4" cutting height. See Figure 8.

Using any of the optional height adjustment devices, raise or lower the tailwheel to obtain 2-1/2 to 2-3/4 inches at position B.

MAN0571 (Rev. 6/15/2007)

Operation 17

Adjust top link to provide 2 inches of clearance between the break link (2) and the rear of the lift links. See Figure 8. This clearance will allow the cutter to float over uneven terrain.

ATTITUDE ADJUSTMENT (PULL-TYPE)

TRACTOR OPERATION

Use care when operating around tree limbs and other low objects.

Use care and reduce ground speed on rough terrain. Always watch for hidden hazards.

Normal Mowing

For the most economical power use and best cutting results, the cutter should be from 1/2" to 3/4" higher at the rear than at the front.

For grass and weed mowing, adjust cutter to run level or with the front slightly lower.

Shredding

For shredding, it is better to set rear of cutter slightly lower than the front. How much lower depends on the material to be shredded. Determine the best setting for your situation by experimenting. Use a slow ground speed for better shredding.

DRIVELINE ADJUSTMENT (PULL-TYPE)

With the cutting height established, adjust the driveline carrier bearings in the H-frames so that the front driveline is parallel to the ground with cutter in cutting position.

WHEEL SPACING

Wheels may be adjusted to any position for row crop shredding.

BLADE SELECTION

There are two blade options: standard suction blades and flat double-edge blades.

The standard suction blade is a general use, multi-purpose blade.

The double-edge blade requires less power because it does not mulch or recut material. It is designed for use in areas where blade wear is a problem. Sandy soils are extremely hard on blades.

Blade rotation, viewed from top of cutter, is clockwise for the right crossbar, and counter-clockwise for the left crossbar.

When one cutting surface of a double-edge blade is worn, the opposite one may be used by placing the blade on a crossbar of the opposite rotation. Blades from the right may be used on the left. Blades from the left may be used on the right.

Blades must be moved in pairs. Never use one new blade and one used blade on a crossbar.

Being knocked off or falling off tractor can result in serious injury or death.

Only use a tractor with a Roll Over Protective Structure (ROPS) and seat belt. Securely fasten seat belt before starting tractor.

The cutter is operated with tractor controls. Engage the PTO at a low rpm to prevent excessive loads on the cutter drive system. Increase throttle to proper PTO speed (540 rpm or 1000 rpm).

Be sure operator is familiar with all controls and can stop tractor and cutter quickly in an emergency. The operator should give complete, undivided attention to operating tractor and cutter.

OPERATING TECHNIQUE

Power for operating the cutter is supplied by the tractor PTO. Operate PTO at 540 rpm (1000 rpm on "Q" models). Know how to stop the tractor and cutter quickly in an emergency.

Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox. With PTO engaged, raise PTO speed to 540 rpm (1000 rpm on "Q" models) and maintain throughout cutting operation.

Gearbox protection is provided by a slip clutch with replacement fiber disc. The slip clutch is designed to slip when excessive torsional loads occur.

Move slowly into material. Adjust tractor ground speed to provide a clean cut without lugging the tractor engine. Use a slow ground speed for better shredding.

Proper ground speed will depend on the terrain and the material’s height, type, and density.

Normally, ground speed will range from 2 to 5 mph. Tall, dense material should be cut at a low speed; thin, medium-height material can be cut at a faster ground speed.

Always operate tractor PTO at proper rpm (540 or

1000) to maintain blade speed and to produce a clean cut.

Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area. When this occurs, reduce your ground speed but maintain PTO at 540 rpm (1000 rpm on "Q" models). The lower ground speed will permit grass to rebound partially.

18 Operation

MAN0571 (Rev. 6/15/2007)

Cutter Operation

WARNING

CAUTION

WARNING

When beginning operation of the cutter, make sure that all persons are in a safe location. Slowly move into the material with the tractor PTO set at 540 rpm (1000 rpm on "Q" models).

imum transport speed. Doing so could result in:

• Loss of control of the implement and tractor

• Reduced or no ability to stop during braking

• Implement tire failure

• Damage to the implement or its components.

Mowing Tips

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Never tow this implement with a motor vehicle.

1. Always transport with cutter in raised, locked

position.

2. Raise cutter with hydraulic cylinder.

3. Rotate transport lock over cylinder rod.

4. Lower cylinder against transport lock.

5. To lower cutter for operation, extend hydraulic

cylinder. Rotate transport lock back away from cylinder rod. Lower to desired cutting height.

Maximum recommended ground speed for cutting or shredding is 5 miles per hour. Adjust tractor ground speed by using higher or lower gears to provide a clean cut without lugging tractor engine.

Tall material should be cut twice. Cut material higher the first pass. Cut at desired height at 90 degrees the second pass.

Remember, sharp blades produce cleaner cuts and use less power.

Before entering an area, analyze it to determine the best procedure. Consider the height and type of material to be cut and the terrain type (hilly, level or rough, etc.).

TRANSPORTING

 The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max-

Figure 9. Transport Lock Operation

STORAGE

 Keep children and bystanders away from storage area.

N MOUNTED AND SEMI-MOUNTED CUTTERS:

 Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect hydraulic lines to optional cylinder. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.

N PULL-TYPE CUTTERS:

 Raise cutter and block securely. Block wheels and raise tongue with jack. Disconnect hydraulic lines to optional cylinder. Disconnect driveline and secure up off the ground.

MAN0571 (Rev. 6/15/2007)

Operation 19

PRE-OPERATION CHECK LIST



(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on pages 7 through 13.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking pin

or collar slides freely and is seated firmly in tractor PTO spline groove.

___ Set tractor PTO at correct rpm for your equip-

ment.

___ Lubricate all grease fitting locations. Make sure

PTO shaft slip joint is lubricated.

___ Check that all hydraulic hoses and fittings are in

good condition and not leaking before starting tractor. Check that hoses are not twisted, bent sharply, kinked, frayed, or pulled tight. Replace any damaged hoses immediately.

___ Raise and lower equipment to make sure air is

purged from hydraulic cylinders and hoses.

___ Check that all hardware is properly installed and

secured.

___ Check to ensure blades are sharp, in good condi-

tion, and installed correctly. Replace if damaged.

___ Make sure tractor ROPS or ROPS cab and seat

belt are in good condition. Keep seat belt securely fastened during operation.

___ Check that shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check cutting height, front-to-rear attitude, and

top link adjustment.

___ Before starting engine, operator must be in trac-

tor seat with seat belt fastened. Place transmission in neutral or park, engage brake and disengage tractor PTO.

___ Inspect area to be cut and remove stones,

branches, or other hard objects that might be thrown and cause injury or damage.

___ Check that belt or chain shielding is in good con-

dition and replace any damaged parts.

___ Make sure tractor 3-point lift links do not interfere

with hydraulic hoses or driveline throughout full turning range.

20 Operation

MAN0571 (Rev. 6/15/2007)

OWNER SERVICE

WARNING

CAUTION

WARNING

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

BLOCKING METHOD

The working surface must be level and solid to support the weight on the jackstands. Make sure jackstands are stable, both top and bottom. Make sure cutter is approximately level.

3. With full cutter weight lowered onto jackstands, test blocking stability before working underneath.

4. If cutter is attached to tractor when blocking, set the brakes, remove key, and block cutter before working underneath.

5. Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm anti-sway mechanism to prevent side-to-side movement.

LUBRICATION

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

See Figure 10 for lubrication points and frequency or lubrication based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication.

To minimize the potential hazards of working underneath the cutter, follow these procedures.

1. Jackstands with a load rating of 1000 lbs or more are the only approved blocking device for this cutter. Install a minimum of four jackstands (shown by Xs in Figure 10) under the cutter before working underneath unit.

Do not position jackstands under wheels, axles, or wheel supports. Components can rotate and cause cutter to fall.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is followed.

Gearbox Lubrication

1. For gearbox, use a high quality gear oil with a

viscosity index of 80W or 90W and an API service rating of GL-4 or -5 in gearboxes.

2. Fill gearbox until oil runs out the side plug on gearbox. Check gearbox daily for evidence of leakage, and contact your dealer if leakage occurs.

Driveline Lubrication

1. Lubricate the driveline slip joint every ten operating

hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveline.

2. Lower cutter to ground, disconnect driveline from tractor PTO shaft, and slide halves apart but do not disconnect from each other.

2. Consider the overall stability of the blocked unit. Just placing jackstands underneath will not ensure your safety.

MAN0571 (Rev. 6/15/2007)

3. Apply a bead of grease completely around male half where it meets female half. Slide drive halves over each other several times to distribute grease.

Owner Service 21

REF DESCRIPTION FREQUENCY

1. Front U-Joint 10 hrs.

2. Mid U-Joint 10 hrs.

3. Carrier Bearing Block 40 hrs.

4. Telescoping Shaft 10 hrs.

5. Rear U-Joint 10 hrs.

6. Rotating Drive Shield 10 hrs.

7. Side Drive Yoke (2 Places) 40 hrs.

(grease fitting located near outside gearbox)

8. Gearbox (Check Oil Level) Daily

9. Tailwheel Spindle 20 hrs.

10. Caster Wheel Swivel 40 hrs.

11. Hitch Pivot Sleeve Daily

Figure 10. Jackstand Placement and Lubrication Points

22 Owner Service

MAN0571 (Rev. 6/15/2007)

BLADE SERVICING

CAUTION

8. Crossbar

9. Blade

12. Blade pin

13. Shim

14. Shim

15. Keyhole plate

16. Blade pin lock clip

32. Cap screw

Removing Blades (Figure 11)

2. Insert blade pin through the blade (9). Blade

should swivel on blade pin; if it doesn’t, determine the cause and correct.

NOTICE

■ If blade pin (12) is seized in crossbar and

extreme force will be needed to remove it, support crossbar from below to prevent gearbox damage.

1. Disconnect driveline from tractor PTO.

2. Open blade access cover and align crossbar (8)

with blade access hole in the cutter frame. Remove cap screw (32), blade pin lock clip (16), keyhole plate (15), and shims (13 & 14). Carefully drive blade pin (12) out of crossbar.

3. Rotate crossbar (8) and repeat for opposite blade.

Installing Blades

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original

equipment specifications and may be dangerous.

NOTICE

■ Crossbar rotation has counterclockwise rota-

tion on left gearbox and clockwise rotation on the right gearbox when looking down on cutter. Be sure to install blade cutting edge to lead in correct rotation.

3. Align crossbar (8) with blade access hole in cutter

frame. Apply a liberal coating of Never Seez equivalent to blade pin and crossbar hole. Make sure blade offset is away from cutter. Push blade pin through crossbar. Pin should rotate freely prior to installing blade clip (16).

4. Install shims (13 & 14) over blade pin.

NOTE: Only use enough shims to allow keyhole

plate (15) to slide into blade pin groove.

5. Install blade clip (16) over keyhole plate and into blade pin groove.

6. Secure into position with cap screw (32). Torque cap screw to 85 lbs ft.

7. Repeat steps for opposite side.

NOTE: Blade should be snug but should swivel on

pin without having to exert excessive force. Keep any spacers not used in the installation as replacements or for future installation.

Sharpening Blades

NOTICE

■ When sharpening blades, grind the same

amount on each blade to maintain balance. Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause structural cracks to cutter.

NOTE: Always replace or sharpen both blades at the

same time.

1. Inspect blade pin (12) for nicks or gouges, and if you find any, replace the blade pin.

MAN0571 (Rev. 6/15/2007)

1. Sharpen both blades at the same time to maintain balance. Follow original sharpening pattern.

2. Do not sharpen blade to a razor edge—leave at least a 1/16" blunt edge.

3. Do not sharpen back side of blade.

Figure 11. Blade Assembly

Figure 12. Sharpen Blade Cutting Edge

Owner Service 23

Figure 13. Slip Clutch Assembly

1. Flange yoke

2. Friction disc

3. Hub, 1-3/4" 20-spline

4. Drive plate

5. Drive plate - SN

6. Thrust plate

7. 12 mm x 115 mm GR8.8 HHCS

8. Compression spring

9. Flat washer

10. 12 mm x 1.25P Nylok lock nut

11. 12 mm x 65 mm GR8.8 HHCS

12. 12 mm x 1.5P Nylok lock nut

DANGER

SLIP CLUTCH ADJUSTMENT

The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction.

A new slip clutch or one that has been in storage over the winter may seize. Before operating the cutter, make sure it will slip by performing the following operation:

1. Turn off tractor engine and remove key.

2. Remove driveline from tractor PTO.

3. Loosen six 12 mm cap screws (7) to remove all

tension from compression spring (8).

4. Hold clutch hub (3) solid and turn shaft to make sure clutch slips.

5. If clutch does not slip freely, disassemble and clean the flange yoke (1), clutch hub (3), drive plate (5), and thrust plate faces (6).

6. Reassemble clutch.

7. Compress each of the six compression springs (8)

by tightening the six cap screws (7) and lock nuts (10). The compression springs should be compressed to a height of 1-7/16", not including

24 Owner Service

washer (9). The minimum spring height is 1.36". See Figure 13.

8. If a clutch continues to slip when the springs are compressed to 1.36", check friction discs (2) for excessive wear. Discs are 1/8" when new. Replace discs after 1/16" wear. Minimum disc thickness is 1/16".

SHIELDING REPAIR

 Full chain or rubber shielding is required for all non-agricultural mowing. Full shielding is also recommended for all agricultural use to further reduce the risk of thrown objects.

Repairing Rubber Shielding

Inspect belting and rear bands each day of operation and replace if bent, cracked, or broken.

Repairing Optional Chain Shielding

Inspect chain shielding each day of operation and replace any broken or missing chains as required.

MAN0571 (Rev. 6/15/2007)

Figure 14. Flexible Coupler

1. Complete drive

2. Inner connector yoke

3. Outer connector yoke 1-3/4 20-spline

5. Rubber disk

6. Shaped washer

7. Bushing, .63 ID

8. Hex head cap screw

9. M16 x 2.0 Lock nut

10. Grease fitting

11. 3/8 NC x 3/4 Square head set screw

WARNING

FLEXIBLE COUPLER RUBBER DISK REPLACEMENT

The flexible coupler side drive is designed to flex when striking heavy objects or during start-up to protect gearboxes. The rubber disks will wear out over time and require replacement much like slip clutch disks. To maximize rubber disk life, lower tractor engine speed to an idle when engaging the PTO and avoid striking the ground with cutter blades.

Periodically inspect the disks for signs of cracking. A disk may run for some time after a crack starts but this is the first sign that disk replacement is required in the future.

To replace the disks, remove hardware items 6, 7, 8, and 9. Remove sleeves (7) from old disk and install in new disk. Reassemble and torque bolts to 85 lbs-ft. See Figure 14. Take special care not to rotate gearbox shaft and throw blades out of time. If rubber disks have failed and blades are hitting, you will need to re-time the blades per instructions on page 35.

MAN0571 (Rev. 6/15/2007)

SERVICING TIRES SAFELY

Used Aircraft Tires (Figure 15)

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure and result in a tire explosion. Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and an extension hose long enough to allow you to stand to the side — not in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts.

Owner Service 25

Never remove split rim assembly hardware (A) with the

DECAL PN 1006348



tire inflated.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety decals that are missing or not

readable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder using a low-pressure water

spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

Figure 15. Split Rim Tire Servicing

CLEANING

After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

26 Owner Service

MAN0571 (Rev. 6/15/2007)

+ 60 hidden pages