Woods Equipment D6121T, D5221T User Manual

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Page 1

MOW’N MACHINE

VACUUM

D5221T, D6121T

on F-Series

Power Units

MAN0116

Rev. 4/15/2004

Tested. Proven. Unbeatable.

Page 2

TO THE DEALER:

CAUTION

IMPORTANT

WARNING

DANGER

NOTE

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the Product Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this

card does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

IMPORTANT

DANGER

WARNING

CAUTION

NOTE

ii Introduction

Indicates helpful information.

Gen’l (Rev. 3/30/2004)

Page 3

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 15

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

GENERAL INFORMATION

LEA EL INSTRUCTIVO!

alguien que si lo lea para que le

traduzca las medidas de seguridad.

The purpose of this manual is to assist you in operating and maintaining your vacuum system. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Si no lee Ingles, pida ayuda a

WARNING

■ Some illustrations in this manual show the

mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.

Throughout this manual, references are made to right and left direction These are determined by standing behind the equipment facing the direction of forward travel.

MAN0116 (Rev. 4/15/2004)

Introduction 1

Page 4

AFETY RULE

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Never allow children or untrained persons to operate equipment.

 Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower-related injuries. Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Be sure either the discharge chute, mulching end cap, or complete vacuum attachment is installed and in good condition. Replace if damaged.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

 Keep bystanders away from equipment.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Never allow riders on power unit or attachment.

 Watch for hidden hazards on the terrain during

operation.

 Before making any adjustments on attachment, stop engine and engage parking brake. Never adjust or work on attachment while the power unit or attachment is running.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.

 Be alert and turn machine off if a child enters the mowing area.

 Before attempting to unplug vacuum hoses, disengage PTO, stop power unit, and remove key.

2 Safety

Mow’n Machine Vacuum (9/11/00)

Page 5

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).

TRANSPORTATION

 Use extra care when loading or unloading the machine onto a trailer or truck.

 Never allow riders on power unit or attachment.

 Do not operate or transport on steep slopes.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

MAINTENANCE

 Before attempting to unplug vacuum hoses, disengage PTO, stop power unit, and remove key.

 Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

STORAGE

 Keep children and bystanders away from storage area.

Mow’n Machine Vacuum (9/11/00)



Safety 3

Page 6

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Located on back side of blower housing)

MODELNO. SERIALNO. MASS (KG)

2 - SERIAL NUMBER PLATE

ID NO.

OREGON, IL U.S.A.

WARNING

THROWN OBJECT HAZARD CAN RESULT IN

SERIOUS INJURY OR DEATH.

NEVER OPERATE WITHOUT DISCHARGE

CHUTE OR ENTIRE GRASSCATCHER

SYSTEM IN PLACE.

1 - PN 72672

DANGER

SHIELD MISSING

DO NOT OPERATE -- PUT SHIELD ON

3 - PN 18869

72672

18869

YR OF MFG.

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.

CD4634

4 Safety

MAN0116 (Rev. 4/15/2004)

Page 7

VACUUM INSTALLATION

Remove Discharge Chute

1. Remove mower deck discharge chute by removing

the two 1/4 NC hex nuts (2) and lifting the chute (1) away from the deck.

2. Place the discharge chute on the chute adapter (3) and secure with the two 1/4 NC hex nuts.

NOTE: The discharge chute must be installed whenever the vacuum housing assembly is removed.

Install discharge chute and adapter to deck using pivot mount, clevis shaft bracket, and hitch pin as described in ‘Attach Discharge Chute” on page 6.

Figure 1. Discharge Removal

CD5010A

Attach Hose Adapter

1. Attach hose adapter (4) to vacuum housing (1)

using six 1/4 x 1/2” truss head bolts (A). To prevent grass buildup inside the adapter, install bolts with nuts (B) on the outside as shown in Figure 2.

Install Vacuum Housing

1. Install pivot mount bracket (3) using two 5/16 x 3/4

cap screws and whiz nuts as shown in Figure 3.

2. Install clevis shaft bracket (4) using two 5/16 x 3/4 cap screws and whiz nuts as shown in Figure 3.

NOTE: For easier adjustment, install the cap screws and nuts with the nuts on the outside of the deck.

3. Insert the pivot shaft (2) of vacuum housing assembly (1) into sleeve of pivot mount (3).

4. Pivot vacuum housing assembly in place so that the clevis on vacuum housing assembly slip around clevis shaft (4).

5. Install 3/8 x 2” hitch pin to lock the housing into place.

NOTE: If necessary, adjust the position of the clevis shaft bracket to allow for easy installation of hitch pin.

6. Tighten hardware.

Remove Vacuum Housing

1. Remove hitch pin

2. Pivot vacuum housing assembly from clevis shaft bracket (4).

3. Lift vacuum housing assembly from pivot mount (3).

Figure 2. Hose Adapter Installation

MAN0116 (Rev. 4/15/2004)

CD3885A

Figure 3. Vacuum Housing Installation

Installation 5

Page 8

Attach Discharge Chute

WARNING

 Be sure either the discharge chute, mulching end cap, or complete vacuum attachment is installed and in good condition. Replace if damaged.

1. Remove vacuum housing from deck.

2. Install chute adapter with discharge chute

attached.

3. Insert the pivot shaft of chute adapter (55 on page

12) into sleeve of pivot mount (3).

4. Pivot the chute adapter in place so that the clevis on chute adapter slips around clevis shaft (4).

5. Install the 3/8 x 2" hitch pin, to lock the chute adapter into place.

Figure 5. Right spindle assembly

Install Bearing Mount

1. Install lower flex coupler (46) over right spindle

sheave.

2. Align keyway of sheave and flex coupler and install 1/4 x 1-1/2” square key (56) that comes with kit.

3. Secure sheave and flex coupler to spindle shaft using bolt (19) and flat washer (45).

4. Place nylon flex coupler sleeve (43) over flex coupler (46) and align grooves.

5. Install 5/16” cage nuts (57) into the four locations on the deck.

CD3885A1

Figure 4. Attachment Points

Install Bearing Mount Assembly

Remove Hardware

1. Remove center and right belt shield.

2. Remove 1/4” cage nuts that hold the right belt

shield to the deck.

3. Remove top bolt (A), cupped washer (B), spacer, belt (C) and sheave key from the right spindle assembly. See Figure 5.

6. Install bearing mount (41) by positioning the drive spindle assembly into the nylon flex coupler sleeve (43).

7. Install four 5/16 x 3/4 cap screws, lock washers, and flat washers into the 5/16 cage nuts.

NOTE: The nylon flex coupler should move freely up and down between the two flex coupler hubs.

8. Maintain alignment between the two flex coupler hubs and tighten the four 5/16 cap screws.

NOTE: The four bolts holding the drive spindle on the bearing mount have been left loose to help align the two flex coupler hubs. The nylon flex coupler should move freely up and down approximately 1/16” between the two flex coupler hubs.

9. Maintain alignment between the two flex coupler hubs and tighten the four bolts to the drive spindle.

6 Installation

MAN0116 (Rev. 4/15/2004)

Page 9

CD002

Figure 6. Bearing Mount Assembly Installation

Install Vacuum Drive Belt

1. Install belt (37) over sheaves and idler as shown in

Figure 7.

2. Engage belt tension lever (29) as shown in Figure

Figure 8. Belt Tension Lever Engaged

Install Belt Shield

NOTE: Check that belt is aligned and parts are

installed properly. Test run vacuum housing and bearing mount for proper operation.

1. Install belt shield (38) on vacuum housing using three 5/16 x 1 cap screws, lock washers, and hex nuts.

2. Close vacuum drive shield (39) and secure with rubber draw latch.

3. Make sure belt tension lever is engaged.

Remove Vacuum Drive Belt

1. Disengage belt tension lever (29).

2. Release rubber latch on vacuum drive shield (39),

Figure 9.

3. Remove belt shield (38) from vacuum housing (38), Figure 9.

4. Remove belt from sheaves and idler.

Figure 7. Drive Belt Installation

Figure 9. Belt Shield Installed (D5221T Shown)

MAN0116 (Rev. 4/15/2004)

Installation 7

Page 10

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to make sure it is properly set up before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.

___ Check that shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged.

___ Check and grease all lubrication points as

identified in “Service, lubrication information.”

DELIVERY CHECK (DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments and

select proper PTO speed.

___ Instruct customer how to lubricate and explain

importance of lubrication.

___ Present Operator's Manual and request that

customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Make customer aware of optional equipment

available so that customer can make proper choices as required.

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

8 Dealer Check List

MAN0116 (4/15/2004)

Page 11

SERVICE

Replace Vacuum Housing Bearings

1. Remove vacuum housing from deck.

2. Remove hose adapter (4) from vacuum housing.

3. Remove belt sheave and hardware shown in

position (A) from assembly.

4. Remove housing top (23) from vacuum housing.

5. Remove spindle housing (8) by removing

hardware (B) from housing top (23).

6. Remove cap screw (19) and washer (45) from bottom of spindle shaft (9) and remove vacuum fan (21).

7. Press spindle shaft through bearings and out of spindle housing.

8. Press bearings (12) from spindle housing.

Install New Bearings

1. Press new bearings (12) in spindle housing.

Make sure spacer (10) is installed between bearings.

2. To reassemble vacuum housing, reverse steps 1 through 7. Make sure all hardware is installed correctly. See page 13 for complete parts list.

Figure 10

CD003

MAN0116 (Rev. 4/15/2004)

Service 9

Page 12

Service

Cont’d

Replace Vacuum Spindle Bearings

1. Remove vacuum housing from deck.

2. Remove bearing mount (41) from Deck. Leave

plastic coupler sleeve (43) attached to right deck spindle.

3. Remove spindle assembly (20) from bearing mount.

4. Remove cap screw (19) and cup washer (18) from top of spindle.

5. Remove sheave (16) from spindle shaft (14). A puller maybe required to remove sheave.

6. Press spindle shaft (14) through bearings (51) and out of spindle housing (15).

7. Press bearings (51) from spindle housing.

Install New Bearings

15 20

1. Press new bearings (51) in spindle housing. Make sure spacer (10) is installed between bearings.

2. Reverse steps 1 - 6 and reassemble spindle housing. Make sure all hardware is installed correctly. See page -- for complete parts list.

3. Install bearing mount to deck. See ‘Install Bearing Mount” on page 7.

4. Attach vacuum housing to deck and secure.

CD004

Figure 11. Vacuum Drive Spindle Assembly

10 Service

MAN0116 (Rev. 4/15/2004)

Page 13

NOTES

MAN0116 (Rev. 4/15/2004)

Service 11

Page 14

VACUUM & DRIVE ASSEMBLY

CD4068var

12 Parts

MAN0116 (Rev. 4/15/2004)

Page 15

VACUUM & DRIVE ASSEMBLY PARTS LIST

Ref Part No. Description

1 71492 Vacuum fan housing

2 71493 Angled blower chute

3 70565 3/8 x 2 Hitch pin

4 70570 Hose adapter tube

5 70523 6" Hose clamp

6 1001018 6 x 64" Hose (15 cu. ft. hopper)

8 70608 Spindle housing

9 72081 Blower spindle shaft, 25 mm

10 72099 Spacer

11 70601 8 GA Washer

12 71984 25 mm Bearing

13 71495 1" ID Washer

14 72702 Spindle shaft assembly

(includes items 14A, 14B, & 14C)

14A 72606 Shaft, 25 mm

14B 72607 Upper flex coupler, 25 mm

14C 11880 5/16 x 2 Spiral roll pin

15 70590 Spindle housing

16 71996 Sheave, 25 mm (for 52" mowers)

16 71999 Sheave, 25 mm (for 61" mower)

17 70072 1/4 x.69 Square key

18 70005 Cupped washer

19 64518 3/8 NF x 1 Hex head cap screw GR5

21 72186 Vacuum fan

22 3886 1/4 x 1-1/4 Square key

23 71497 Vacuum blower top

24 70575 Sheave

25 70010 1/2 x 2-1/2 Fiber washer

26 70602 1/2 x 2-1/4 Washer

27 855* 1/2 Lockwasher

28 70012 1/2 NF x 2 Hex head cap screw

29 70574 Belt tensioner arm

30 70165 Handle grip

Ref Part No. Description

31 3597 1/8 x 1 Cotter pin

32 70107 Extension spring

33 71498 Vacuum idler arm (includes item 33A)

33A 70026 Nylon bearing

34 70607 Idler

35 6100 * 1/2 NC x 1-1/4 Hex head cap screw

GR5

36 71430 Pedestal bearing

37 70581 Vacuum belt (for 52" mowers)

37 71506 Vacuum belt (for 61" mower)

38 74027 Vacuum belt shield (for 52" mowers)

38 74028 Vacuum belt shield (for 61" mower)

39 70576 Vacuum drive shield

40 70175 Rubber bumper

41 74031 Vacuum drive mount (for 52" mowers)

41 74032 Vacuum drive mount (for 61" mower)

42 70002 Rubber draw latch

43 72658 Coupler sleeve

44 838 * 3/8 Lockwasher

45 70036 Flat washer

46 72656 Lower flex coupler, 25 mm

47 7747 3/8 NC x 3 Hex head cap screw GR5

48 71446 Vinyl cap

49 835 * 3/8 NC Hex nut

50 3598 * 1/2 SAE Flat washer

51 71985 Bearing, 25 mm

52 70086 3/8 Spacer

53 70562 Pivot mount

54 70564 Clevis shaft

55 73253 Chute adapter

56 480752 1/4 x 1-1/2 Square key

57 74047 5/16 NC Cage nut

* Obtain Locally

MAN0116 (Rev. 4/15/2004)

Parts 13

Page 16

BOLT TORQUE CHART

(

)

(

)

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.

SAE SERIES

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

TORQUE CHART

Wrench

Size

SAE Grade 2

(No Dashes)

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

METRIC SERIES

TORQUE CHART

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

COARSE THREAD FINE THREAD

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

SAE Bolt Head

Identification

8.8

Metric

Grade 8.8

SAE Grade 5

3 Radial Dashes

MARKING ON HEAD

Metric Bolt Head

Identification

SAE Grade 8

6 Radial Dashes

10.9

Metric

Grade 10.9

Diameter &

Thread Pitch

(Millimeters)

Typical Washer Installations

Lock Washer

Bolt

14 Appendix

Nut

Flat Washer

8/9/00

Bolt Torque & Size Charts (Rev. 8/14/2002)

Page 17

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 2 3 4 5 6

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM

16MM

ABBREVIATIONS

AG............................................................. Agriculture

ATF...............................Automatic Transmission Fluid

BSPP ...........................British Standard Pipe Parallel

BSPTM...............British Standard Pipe Tapered Male

CV .................................................. Constant Velocity

CCW ............................................ Counter-Clockwise

CW ............................................................. Clockwise

F..................................................................... Female

GA................................................................... Gauge

GR (5, etc.) ......................................... Grade (5, etc.)

HHCS.......................................Hex Head Cap Screw

HT ......................................................... Heat-Treated

JIC............... Joint Industry Council 37° Degree Flare

LH ...............................................................Left Hand

LT ......................................................................... Left

m ....................................................................... Meter

mm ..............................................................Millimeter

M ........................................................................ Male

MPa........................................................Mega Pascal

N .................................................................... Newton

NC.................................................... National Coarse

NF ......................................................... National Fine

NPSM................... National Pipe Straight Mechanical

NPT .........................................National Pipe Tapered

NPT SWF ........National Pipe Tapered Swivel Female

ORBM .........................................O-Ring Boss - Male

P......................................................................... Pitch

PBY ..................................................... Power-Beyond

psi ........................................Pounds per Square Inch

PTO.................................................... Power Take Off

QD.................................................. Quick Disconnect

RH............................................................ Right Hand

ROPS ......................... Roll-Over Protective Structure

RPM ...................................... Revolutions Per Minute

RT ......................................................................Right

SAE ........................ Society of Automotive Engineers

UNC ................................................... Unified Coarse

UNF.........................................................Unified Fine

UNS ................................................... Unified Special

Bolt Torque & Size Charts (Rev. 8/14/2002)

Appendix 15

Page 18

LIMITED WARRANTY

(Mow’n Machine Replacement Parts)

WEC Company, d/b/a Woods Equipment Company (“WOODS") warrants replacement parts for Mow’n Machines and attachments to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser.

IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by improper operation, improper maintenance, misuse, or an accident.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The

product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS

shall complete such repair or replacement within a reasonable time after WOODS receives the product.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without

limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

815-732-2141 tel 815-732-7580 fax www.woodsonline.com

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LIMITED WARRANTY

(Mow’n Machines)

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Date Purchased: _________________________ From (Dealer): _____________________________

Model Number: _________________________ Serial Number: _____________________________

WHAT IS COVERED

WEC Company, d/b/a Woods Equipment Company (“WOODS"), warrants Mow’n Machines and attachments to be free from defect in material and workmanship for the warranty periods listed below.

FOR HOW LONG

Mow’n Machine Model #6170 & attachments are warranted two (2) years from the date of delivery to the original purchaser when used in residential applications. They are warranted for one (1) year from the date of delivery to the original purchaser when used in commercial, industrial or institutional applications.

Mow’n Machine Models #M1952K, #M2560K, and #M2760 & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 1000 hours of operation, whichever occurs first.

Mow’n Machine Models #F21D, #F23, #F25, #F25L, and #F27 & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 600 hours of operation, whichever occurs first.

IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

WHO IS COVERED

WHAT IS NOT COVERED

This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:

1. Improper operation, improper maintenance, misuse, or an accident;

2. Any modification or repair by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center; or

3. Repairs made with parts other than those obtainable through WOODS.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WHAT WOODS WILL DO TO CORRECT PROBLEMS

thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement

within a reasonable time after WOODS receives the product.

OTHER LIMITATIONS WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the

product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or

goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.

HOW STATE LAW APPLIES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

QUESTIONS

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

815-732-2141 tel 815-732-7580 fax www.woodsonline.com

F-8045 MM (Rev. 1/28/2004)

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PART N O.

MAN0116

Woods Equipment Company

2606 Illinois Route 2 South Post Office Box 1000 Oregon, Illinois 61061

815-732-2141 tel 815-732-7580 fax