Woods Equipment D6121T, D5221T User Manual

MOW’N MACHINE
VACUUM
D5221T, D6121T
Power Units
MAN0116
Rev. 4/15/2004
Tested. Proven. Unbeatable.
TO THE DEALER:
CAUTION
IMPORTANT
WARNING
DANGER
NOTE
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this
card does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
®
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
IMPORTANT
DANGER
WARNING
CAUTION
NOTE
ii Introduction
Indicates helpful information.
Gen’l (Rev. 3/30/2004)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 15
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
GENERAL INFORMATION
!
LEA EL INSTRUCTIVO!
alguien que si lo lea para que le
traduzca las medidas de seguridad.
The purpose of this manual is to assist you in operating and maintaining your vacuum system. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.
The illustrations and data used in this manual were cur­rent at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
Si no lee Ingles, pida ayuda a
WARNING
Some illustrations in this manual show the
mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.
Throughout this manual, references are made to right and left direction These are determined by standing behind the equipment facing the direction of forward travel.
MAN0116 (Rev. 4/15/2004)
Introduction 1
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instruc­tions.
Never allow children or untrained persons to operate equipment.
Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower-related injuries. Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Remove accumulated debris from this equip­ment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly installed and in good condition. Replace if dam­aged.
Be sure either the discharge chute, mulching end cap, or complete vacuum attachment is installed and in good condition. Replace if dam­aged.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
OPERATION
Keep bystanders away from equipment.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Never allow riders on power unit or attachment.
Watch for hidden hazards on the terrain during
operation.
Before making any adjustments on attachment, stop engine and engage parking brake. Never adjust or work on attachment while the power unit or attachment is running.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the mowing area.
Before attempting to unplug vacuum hoses, dis­engage PTO, stop power unit, and remove key.
2 Safety
Mow’n Machine Vacuum (9/11/00)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).
TRANSPORTATION
Use extra care when loading or unloading the machine onto a trailer or truck.
Never allow riders on power unit or attachment.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
MAINTENANCE
Before attempting to unplug vacuum hoses, dis­engage PTO, stop power unit, and remove key.
Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly installed and in good condition. Replace if dam­aged.
STORAGE
Keep children and bystanders away from stor­age area.
Mow’n Machine Vacuum (9/11/00)
Safety 3
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Located on back side of blower housing)
MODELNO. SERIALNO. MASS (KG)
2 - SERIAL NUMBER PLATE
ID NO.
OREGON, IL U.S.A.
WARNING
THROWN OBJECT HAZARD CAN RESULT IN
SERIOUS INJURY OR DEATH.
NEVER OPERATE WITHOUT DISCHARGE
CHUTE OR ENTIRE GRASSCATCHER
SYSTEM IN PLACE.
1 - PN 72672
DANGER
SHIELD MISSING
DO NOT OPERATE -- PUT SHIELD ON
3 - PN 18869
72672
18869
YR OF MFG.
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.
3
CD4634
4 Safety
21
1
MAN0116 (Rev. 4/15/2004)
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