Woods Equipment CORE PL72, CORE PL60, CORE PL48 User Manual

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Page 1

CORE AERATOR

PL48 PL60 PL72

MAN0152

(Rev. 3/09/2010)

Tested. Proven. Unbeatable.

Page 2

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

Page 3

SPECIFICATIONS

Core Aerator PL48 PL60 PL72

Working Width 48" 60" 72"

Overall Width 54.5" 66.5" 78.5"

Number of Reels 8 12 12

Number of Spoons 64 96 96

Hitch Cat.I Cat.I Cat.I

Tractor HP Requirement 20 - 65 HP 3 - 65 HP 30 - 65 HP

Maximum Additional weight 1000 lbs. 1000 lbs. 1000 lbs.

Weight 437 lbs. 539 lbs. 561 lbs.

Tractor 3-Point Lift Requirement 500 lbs. 600 lbs. 700 lbs.

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8" Heavy-duty frame with rack to hold additional weight

Pivot Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/4 Shaft with reinforcement structure

Spoons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4" OD Hardened closed spoons, 4-1/2" penetration

Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . Greaseable journal bearings for each spoon assembly

LEA EL INSTRUCTIVO!

traduzca las medidas de seguridad.

GENERAL INFORMATION

The purpose of this manual is to assist you in operating and maintaining your Core Aerator. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left direction. These are determined by standing behind the tractor facing the direction of forward travel.

(Rev. 3/09/2010)

MAN0152 (Rev.11/17/2006)

Introduction 3

Page 4

TRAINING

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.



Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely

4 Safety

fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

OPERATION

 Keep bystanders away from equipment.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

PL48-72 Safety Rules (Rev. 11/17/2006)

Page 5

 Watch for hidden hazards on the terrain during

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

MAINTENANCE

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

STORAGE

 Block equipment securely for storage.

 Keep children and bystanders away from stor-

age area.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

PL48-72 Safety Rules (Rev. 11/17/2006)

Safety 5

Page 6

1 - PN 1003751 2 - PN 55122

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

WARNING

 Read Operator's Manual before operating, servicing or

CRUSHING AND PINCHING HAZARD

 Be extremely careful handling various parts of

the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

 Operate tractor controls from tractor seat only.  Do not stand between tractor and implement

when tractor is in gear.

 Make sure parking brake is engaged before

going between tractor and implement.

 Stand clear of machine while in operation or

when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH.

1003751-A

 Operate from tractor seat only.  Lower equipment to ground, stop engine, remove key

 Never allow children or untrained persons to operate

 Never allow riders.  Keep bystanders away from equipment during operation.  Keep all shields in place and in good condition.  Do not transport towed or semi-mounted units over 20

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN

CD5938A

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.)

and set brake before dismounting tractor.

equipment.

mph.

RESULT IN INJURY OR DEATH.

55122-D

6 Safety

MAN0152 (Rev. 11/17/2006)

Page 7

SAFETY & INSTRUCTIONAL DECALS

WARNING

55121-- B

FALLING OFF CAN RESULT IN BEING RUN OVER.

 Tractor must be equipped with ROPS (or ROPS CAB) and

seat belt. Keep foldable ROPS systems in “locked up” position at all times.

 Buckle Up! Keep seat belt securely fastened.  Allow no riders.

RAISED IMPLEMENT CAN DROP AND CRUSH.

 Never go underneath raised implement which can drop from

equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.

 Service work does not require going underneath

implement. Read manual instructions.

FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH.

3 - PN 55121

4 - PN 57500

MODELNO. SERIALNO. MASS (KG)

ID NO.

OREGON, IL U.S.A.

YR OF MFG.

5 - Serial Number Plate

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.woodsonline.com, or in the United States and Canada call 1-800-319-6637.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

WARNING

WHEN CONNECTING AND STORING EQUIPMENT

Follow all manual instructions and safety rules. Properly connect to tractor before raising park stands or adding

ballast weight. Remove ballast weight before disconnecting equipment from tractor. Lower and properly secure all four park stands before

disconnecting equipment from tractor. Park stands must be functional, kept in good repair, and stored on

unit. Park and store on hard level ground away from people and children.

FAILURE TO FOLLOW INSTRUCTIONS CAN

RESULT IN INJURY OR DEATH.

MAN0152 (Rev. 11/17/2006)

57500

Safety 7

Page 8

OPERATION

WARNING

CAUTION

The operator is responsible for the safe operation of this aerator. The operator must be properly trained. Operators should be familiar with the equipment, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on pages page 4 to page 7.

Recommended tractor ground speed is from 2 to 5 mph.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Never allow children or untrained persons to operate equipment.

 Keep bystanders away from equipment.

 NEVER GO UNDERNEATH EQUIPMENT. Never

place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going under-

neath.

• Read Operator's Manual for service instruc-

tions or have service performed by a qualified

dealer.

 Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on page 4 through page 7.

___ Check that equipment is properly and securely

attached to tractor.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Do not allow riders.

___ Check that all hardware is properly installed and

secured.

___ Check all lubrication points and grease as

instructed in “Service, lubrication information.”

___ Make sure tractor ROPS or ROPS CAB and seat

belt are in good condition. Keep seat belt securely fastened during operation.

GENERAL INFORMATION

Core Aerator Operation

The Core Aerator is designed to reduce the soil compaction of an established turf area. The hardened spoons attached to the reels penetrate and remove a 3/4 x 4-1/2” plug from the soil. Up to 1000 lbs of additional weight can be added to the frame to ensure the proper penetration by the spoons.

The power for operating the aerator is developed through the weight of the equipment and the contact between the spoons and the turf. Know how to stop the tractor and aerator quickly in an emergency. Survey the area to be worked and remove any obstructions that may affect the performance of the equipment.

8 Operation

MAN0152 (Rev. 11/17/2006)

Page 9

Tractor Stability

WARNING

DP1

Top Link Pin

DP2



 A minimum 20% of tractor and equipment

weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Figure 1. Tractor Stability

4. Adjust the lower lift arm anti-sway device to

prevent the aerator from excessive side to side movement.

NOTE: An optional Quick Hitch mounting kit is available. See page 16 for optional Quick Hitch parts list.

Figure 2. Lift Arms Attached to Aerator (Typical)

ATTACH CORE AERATOR TO TRACTOR

NOTE: The Core Aerator is designed for use on Cate-

gory I, 3-point tractors. See page 3 for specifications.

1. Attach the tractor’s lower lift arms to the Core Aerator and secure with mounting pins (18) and klik pins. See Figure 2.

2. Attach the tractor’s top link to the upper mast of the aerator. Secure with high-strength top link pin and retaining pin provided with the tractor. See Figure

3. Adjust top link as needed to level the aerator fore and aft.

Figure 3. Top Link Attached to Aerator (Typical)

MAN0152 (Rev. 11/17/2006)

Operation 9

Page 10

OWNER SERVICE

WARNING

CAUTION

DP3

DP4

16. 33000 3/8 x 2-1/4 Lynch pin

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Figure 4 . Lubrication Points

STORAGE

Refer to Figure 5 and Figure 6.

1. Raise aerator off the ground to provide necessary

clearance to adjust parking stands.

2. Remove pins (16) from the parking stand mounting tube and lower stand to the storage position.

3. Reinstall pin.

4. Repeat for remaining three stands.

5. Lower aerator to the ground and disconnect from

tractor. Carefully drive tractor away from aerator when disconnected.

LUBRICATION INFORMATION

1. Lubricate grease fittings (A, Figure 4), every 8

2. Clean fittings prior to lubrication. Do not let

NOTE: One pump of a good grade multi-purpose

grease should be sufficient in most cases. Harsh or dry conditions may require more frequent lubrication.

10 Owner Service

hours of operation.

excessive grease build up around lubrication points.

Figure 5. Parking Stands Raised

MAN0152 (Rev. 11/17/2006)

Page 11

Figure 6. Parking Stands Lowered into Storage

DP5

1. 1011317 Tank, 26 gal

2. 1011303 Water tank tray

3. 1011304 Water tank bracket

4. 1011305 Clamp bar

10 19887 3/8 NC x 1 HHCS GR8

11 565 3/8 Flat washer

12. B0618 3/8 NC Stover lock nut 13 31982 3/8 NC x 1-1/4 HHCS GR8

Position

INSTALL WATER WEIGHT TANK KIT OPTIONAL

1. Remove weights from top of aerator frame if

previously installed.

2. Remove water kit from shipping pallet, remove parts from inside both tanks, unstrap tanks from trays and remove bracket from trays.

3. Place two brackets (3) on top of right side of aerator frame and two clamp bars (4) below frame.

4. Secure brackets and clamp bars together using two cap screws (13), flat washers (11), and lock nuts (12). Do not tighten hardware at this time.

NOTE: Aerator frame should be between brackets (3) and clamp bars (4).

5. Place water tank tray (2) over brackets and align mounting holes. Secure using four cap screws (10), flat washers (11), and lock nuts (12).

NOTE: Notch on tray should be towards the outside of the aerator frame. See Figure 8.

6. Repeat steps to install tank on left side of aerator.

7. Torque all hardware to 35 lbs-ft.

8. Place tanks (1) into trays with drain plugs in notch

of trays. Secure tanks into position using rubber tie down straps.

9. Fill tanks with desires amount of water.

NOTE: Both tanks filled to capacity is approxi-

mately 430 lbs of additional weight. Make sure tractor can handle additional weight. See Tractor Stability, page 9 for additional front end weights.

MAN0152 (Rev. 11/17/2006

Figure 7. Water Tank Installation

Figure 8. Water Tanks Installed

Owner Service 11

Page 12

CLEANING



After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety decals that are missing or not

readable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

● Remove the remainder using a low-pressure water

spray.

● Drain water from optional water weight kit to avoid

freezing and damage to the plastic tanks.

12 Owner Service

MAN0152 (Rev. 11/17/2006)

Page 13

DEALER CHECK LISTS



PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Assembly of this equipment is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal operating conditions.

Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Properly attach implement to tractor and make

all necessary adjustments.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged.

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments.

___ Point out the safety decals. Explain their mean-

ing and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Present Operator's Manual and request that

customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ For mounted units, add wheel weights, ballast

in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

___ Make customer aware of optional equipment

available so that customer can make proper choices as required.

MAN0152 (Rev. 11/17/2006)

Dealer Check Lists 13

Page 14

CORE AERATOR

21 - COMPLETE SAFETY DECAL SET

22 - COMPLETE DECAL SET

14 Parts

MAN0152 (Rev. 11/17/2006)

Page 15

CORE AERATOR PARTS LIST

REF PART QTY DESCRIPTION

1 1002018 1 Sleeve, .81 x 1.12 x 2

2 2371 * 1 3/4 NC Lock nut

3 31207 * 1 3/4 NC 4 HHCS GR5

4 2522 * 2 3/4 Lock washer

5 735 * 2 3/4 NC x 2 HHCS GR5

6 71635 3 3/8 NC Stop nut (PL48)

6 71635 5 3/8 NC Stop nut (PL60 & 72)

7 976 * 3 3/8 NC x 1 HHCS GR5 (PL48)

7 976 * 5 3/8 NC x 1 HHCS GR5 (PL60 & 72)

8 FA511 * 128 5/16 NC x 2 HHCS (PL48)

8 FA511 * 192 5/16 NC x 2 HHCS (PL60 & 72)

9 FA220 128 5/16 NC Nylock nut (PL48)

9 FA220 192 5/16 NC Nylock nut (PL60 & 72)

10 P52 64 Plugger spoon (PL48)

10 P52 96 Plugger spoon (PL60 & 72)

11 1002966 3 Spacer (PL48)

11 1002971 5 Spacer (PL60)

11 1002974 5 Spacer (PL72)

REF PART QTY DESCRIPTION

12 54893 8 1.25 SAE Flat washer (PL48)

12 54893 12 1.25 SAE Flat washer (PL60 & 72)

13 P23 8 Spoon plate (PL48)

13 P23 12 Spoon plate (PL60 & 72)

14 P1372 2 1.62 Spacer

15 P19 4 Parking Stand

16 33000 * 4 3/8 x 2-1/4 Lynch Pin

17 D2213 4 Bushing

18 SU105 2 Cat 1 Pin w/klik pin

19 P22 4 Roller head (PL48)

19 P22 6 Roller head (PL60 & 72)

20 P1448 1 53.62 Axle shaft (PL48)

20 P1460 1 65.62 Axle shaft (PL60)

20 P1472 1 77.62 Axle shaft (PL72)

21 54466 1 Complete safety decal set

22 1002965 1 Complete decal set

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

MAN0152 (Rev. 11/17/2006)

Parts 15

Page 16

OPTIONAL QUICK HITCH KIT

REF PART QTY DESCRIPTION

1 ………… 1 Frame

2 1001702 2 Quick Hitch sleeve

REF PART QTY DESCRIPTION

1 1011317 2 Tank, 26 gal

2 1011303 2 Water tank tray

3 1011304 4 Water tank bracket

4 1011305 4 Clamp Bar

10 19887 * 8 3/8 NC x 1 HHCS GR8

11 565 * 16 3/8 Flat washer

12 B0618 16 3/8 NC Stover lock nut

13 31982 * 8 3/8 NC x 1-1/4 HHCS GR8

14 M0024 * 4 Strap, tie down 3/8 x 3’ (not shown)

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

1011306 WATER WEIGHT KIT (OPTIONAL)

16 Parts

MAN0152 (Rev. 11/17/2006)

Page 17

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

Wrench

Size

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

COARSE THREAD FINE THREAD

MARKING ON HEAD

Diameter &

Thread Pitch

(Millimeters)

Bolt Torque & Size Charts (Rev. 10/10/2005)

Appendix 17

Page 18

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG ............................................................ Agriculture

ATF .............................. Automatic Transmission Fluid

BSPP ........................... British Standard Pipe Parallel

BSPTM .............. British Standard Pipe Tapered Male

CV................................................... Constant Velocity

CCW .............................................Counter-Clockwise

CW..............................................................Clockwise

F .....................................................................Female

GA ...................................................................Gauge

GR (5, etc.) ..........................................Grade (5, etc.)

HHCS ...................................... Hex Head Cap Screw

HT..........................................................Heat-Treated

JIC ............... Joint Industry Council 37° Degree Flare

LH ............................................................... Left Hand

LT..........................................................................Left

m....................................................................... Meter

mm.............................................................. Millimeter

M......................................................................... Male

MPa ....................................................... Mega Pascal

N .....................................................................Newton

NC .................................................... National Coarse

NF ......................................................... National Fine

NPSM................... National Pipe Straight Mechanical

NPT .........................................National Pipe Tapered

NPT SWF ........National Pipe Tapered Swivel Female

ORBM .........................................O-Ring Boss - Male

P......................................................................... Pitch

PBY ..................................................... Power-Beyond

psi........................................ Pounds per Square Inch

PTO....................................................Power Take Off

QD.................................................. Quick Disconnect

RH ............................................................ Right Hand

ROPS ......................... Roll-Over Protective Structure

RPM ...................................... Revolutions Per Minute

RT ......................................................................Right

SAE ........................ Society of Automotive Engineers

UNC ................................................... Unified Coarse

UNF.........................................................Unified Fine

UNS.................................................... Unified Special

18 Appendix

Bolt Torque & Size Charts (Rev. 10/10/2005)

Page 19

WARRANTY

(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

BW1260, BW1620, BW1800, BW2400 8 years

BW240HD, BW180HD, BW180HB, BW126HB 7 years

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X,

Gearbox

components

Blade

spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof

of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,

revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained

BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH

RDC54, RD60, RD72, TBW150C

RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440, TS1680

Model Number

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

Duration (from date of delivery

to the original purchaser)

6 years

5 years

3 years (1 year if used in rental or commercial applications)

3 years

10 years

Page 20

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete

such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com

©2001 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

F-8494 (Rev. 6/23/2005)