WITTENSTEIN TPM(A) Quick Startup Guide

TPM(A)

004 – 110

Quick Startup Guide

BOSCH REXROTH

IndraDrive

Version : 1.1
Date : 19. October 2005
File : 4091_D010027_02.doc
Doc.No. : 4091-D010027-02

Technical changes reserved!

Quick Startup Guide Bosch Rexroth IndraDrive

Table of Contents

TABLE OF CONTENTS.......................................................................................................................... 2

1 GENERAL INFORMATION AND SAFETY INSTRUCTIONS ........................................................ 3

2 NAME PLATE DATA DETAILS ...................................................................................................... 4

3 PARAMETERIZATION.................................................................................................................... 5

3.1 P

ARAMETER INPUT VIA SINGLE PARAMETER

3.1.1 Starting the dialog single parameter input ......................................................................... 5

3.1.2 Parameter input ................................................................................................................. 5

4 PARAMETERS TPM 600V RATIO 21/31 ....................................................................................... 6

5 PARAMETERS TPM 600V RATIO 61/91 ....................................................................................... 7

6 PARAMETERS TPMA 025 - 110 600V........................................................................................... 8

.................................................................................. 5

7 TEMPERATURE SENSOR MONITORING OF THE TPM.............................................................. 9

7.1 TPM

7.2 TPM

WITH

KTY 84-130 .............................................................................................................. 9

WITH

PTC STM160 ........................................................................................................... 9

8 CONNECTION SCHEMATIC TPM / TPMA ⇔⇔⇔⇔ INDRADRIVE ...................................................... 10

8.1 TPM / TPMA

8.2 TPM / TPMA

WITH RESOLVER FEEDBACK

WITH ABSOLUTE ROTARY ENCODER

.................................................................................. 10

ECN 1113 / EQN 1125 / ECN 1313 / EQN 1325

10

8.3 TPM / TPMA

WITH ABSOLUTE ROTARY ENCODER HIPERFACE

SRS50 / SRM50 ......................... 11

9 DIAGNOSTIC MESSAGES DURING INITIAL START-UP .......................................................... 12

10 ASSIGNMENT TPM / TPMA ⇔⇔⇔⇔ SERVO AMPLIFIER ⇔⇔⇔⇔ CABLE SET........................................ 13

10.1 TPM / TPMA

10.2 TPM / TPMA

10.3 TPM / TPMA

Modification History

Document Designation Version Date Note

4091_D010027_01.doc 1.0 28. April 2005 First Edition
4091_D010026_02.doc 1.1 19. October 2005 Correction Parameter S-0-0106 and S-0-0107

WITH RESOLVER FEEDBACK

WITH ABSOLUTE ENCODER

WITH ABSOLUTE ENCODER

......................................................................... 13

ECN 1113 / EQN 1125 / ECN 1313 / EQN 132514

SRS 50 / SRM 50.............................................. 15

for TPM004-025 and TPMA025

Contact address:

WITTENSTEIN motion control GmbH

Walter-Wittenstein-Straße 1
97 999 Igersheim

Tel. : 07931 / 493-0
Fax : 07931 / 493-200
Email : [e-mail]

Document-No.: 4091-D010027-02 Date: 19. October 2005 Page 2 of 15

Quick Startup Guide Bosch Rexroth IndraDrive

1 General Information and Safety Instructions

This guide serves as an aid during start-up and inspection of TPM motor gear units with servo
amplifiers. It contains the following points:

•

Start-Up information

•

Parameter lists for the TPM series

•

Connection schematic for TPM

•

Assignment table TPM – Servo amplifier - cable set

Please be sure to carefully read through this document before starting up the TPM and also be
sure to read the documentation provided by the manufacturer of the servo amplifier.

WITTENSTEIN motion control will not be held liable for the consequences of the
improper, negligent, or incorrect installation or setting of the servo amplifier's oper­ating parameters.

All of the installation, operation, and safety information provided in the servo am­plifier documentation is to be observed.

Observe all of the national safety regulations and guidelines of the country where the device is
being used. All transportation, installation, start-up, and service work is to be performed by
qualified technicians. Qualified technicians are those who are completely familiar with the as­sembly, installation, and operating procedures, as well as all warnings and safety measures in
accordance with the country-specific regulations. Furthermore, they are trained, instructed,
and authorised to set the electrical circuits and other devices into operation in accordance with
safety regulations.

The drives are intended to be installed in machines being used in commercial applications.
You may only operate the equipment if you comply to the national EMC regulations (refer to
the servo amplifier documentation for installation information pertaining to EMC) as they are
defined for the given application.

Note: All of the product brand names which appear in this Quick Start Guide are trademarks of
the relevant companies. If the ® and/or ™ symbols are omitted, this does not imply that the
name is a free brand name.

Document-No.: 4091-D010027-02 Date: 19. October 2005 Page 3 of 15

Quick Startup Guide Bosch Rexroth IndraDrive

2 Name plate data details

The following specifications can be found on the identification plate. Please select the input parameters
corresponding to the nameplate values of your drive.

TPM 010–091 M–600 K–BP 1–015 IF STD

Size

TPM 004 / 010 / 025 / 050 / 110
TPMA 025 / 050 / 110

Ratio

21 / 31 / 61 / 91 (TPM)
110 / 154 / 220 (TPMA)

R = Resolver
S = Singleturn Heidenhain EnDat®
M = Multiturn Heidenhain EnDat®
N = Singleturn Stegmann Hiperface®
K = Multiturn Stegmann Hiperface®
I = Heidenhain incremental encoder

Intermediate voltage

320
600

Plug form

STD = angle
SEG = straight
XXX = custom

Standard

IF = industry standard
UL = UL recognised
file E220160

Stator lengthMotor encoder

Clearance specification

1 = Standard < 3 arcmin

(TPM 004: < 5 arcmin)

0 = Reduced < 1 arcmin

(TPM 004: < 3 arcmin)

Brake

BP = Permanent magnetic
brake
OH = Without brake

Temperature sensor

P = PTC STM 160 in accordance with

DIN 44081 / 44082
N = NTC
K = KTY 84-130

Document-No.: 4091-D010027-02 Date: 19. October 2005 Page 4 of 15

Quick Startup Guide Bosch Rexroth IndraDrive

3 Parameterization

To operate the TPM together with a drive of the IndraDrive-family the motor parameters need to be put
in.
The tables in section 4, 5 and 6 contain all of the parameters that are required for the initial start-up of a
TPM motor-gear unit from WITTENSTEIN motion control together with a Bosch Rexroth IndraDrive.
When the TPM and the servo amplifier are properly connected, these parameters guarantee that the
TPM can be operated without load in speed control. Based on these default settings, the dynamics of
the speed loop can be optimized depending on the application.
Together with the DriveTop-Software the data can be loaded via the single parameter dialog.

3.1 Parameter input via single parameter

With this option each parameter number and each parameter value needs to be put in. In this case it is
necessary to use the parameters from table in section 4, 5 or 6 depending on the TPM you use.

3.1.1 Starting the dialog single parameter input

3.1.2 Parameter input

Input of p4014 is sufficient for selecting Parameter P-0-4014, s109 for S-0-0109.

Document-No.: 4091-D010027-02 Date: 19. October 2005 Page 5 of 15