Winston CAT522, CAT509, CAT529-BDR, CAT529-BD, CAT529 User Manual
...
THERMALIZER
Owner’s Manual
CAT Series
CAT507
CAT509
CAT522
CAT529
CAT529-BD
CAT529-BDR
4272W233 R31
NR 06-02-14
Thermalizer
welcome
Thank you for your purchase of a Winston
CVap® Thermalizer. The benefits you will enjoy from this cabinet include precise doneness temperatures, greater yields, safer foods, reduced labor, and superior food quality.
This cabinet utilizes Controlled Vapor
Technology (CVap). Using a combination of dry and moist heat, CVap cabinets are
capable of producing foods at the precise temperature and moist or crisp texture desired.
If you have any questions, or if anything cooked in your CVap Thermalizer doesn't meet your satisfaction, please call
our Customer Service Center at
1.800.234.5286, or email us at customerservice@winstonind.com.
table of contents |
|
welcome........................................ |
2 |
safety............................................. |
3 |
receiving your cabinet................... |
4 |
installing auto water fill.................. |
5 |
electrical information..................... |
6 |
ventilation requirements................ |
7 |
component identification............... |
8 |
controls.......................................... |
9 |
daily operating procedures............ |
10-14 |
retherm guidelines........................ |
15 |
retherm guidelines (blank)............ |
16 |
roasting guidelines........................ |
17 |
daily cleaning................................ |
18-19 |
troubleshooting.............................. |
20-22 |
warranty & terms & conditions...... |
23 |
Need to contact us? Choose the most convenient method.
Internet: www.winstonindustries.com Email: customerservice@winstonind.com
Phone: 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 Mail: 2345 Carton Drive | Louisville, KY 40299 USA
Copyright© 2011 Winston Industries LLC. All rights reserved. CVap is a registered trademark of Winston Industries LLC. The CVap logo is a trademark of Winston Industries LLC. All other company and product names may be trademarks of their respective companies.
2 |
Models CAT507, CAT509, CAT522, & CAT529 |
www.winstonindustries.com | 1.800.234.5286
Thermalizer
Please read this entire use & care manual before operating your CVap therm & hold cabinet. The manual contains important safety information and operating instructions.
As is the case with most cooking appliances, your CVap cabinet should be used with caution. Please read the following warnings to avoid potential injuries.
Electrical Hazard
Can cause serious injury or death.
Do not attempt to install or service this equipment unless you are a licensed electrician or trained servicer.
1.Because this equipment utilizes high voltage, it should only be installed and serviced by a licensed electrician or trained servicer. Attempting to install or service the equipment yourself could result in serious, potentially fatal injuries.
2.If an electrical shock is felt when touching equipment, shut off power immediately (unplug cord or turn off circuit breaker) and call a trained servicer for repair. Failure to do so could result in serious, potentially fatal injuries.
3.Always turn power switch off any time equipment is not in use.
Burn Hazard
Can cause serious injury.
Avoid heated vapor when opening or closing equipment door.
4.This unit utilizes heated water vapor, which transfers heat much more quickly and efficiently than dry air of the same temperature. Use caution when opening
doors or reaching into the unit, as heated vapor can quickly cause burns.
Contamination Hazard
Can cause serious illness or damage to
equipment.
Clean equipment daily to avoid potential contamination hazard.
5.Clean equipment daily to prevent food residue or chlorides (salts) from accumulating, which can damage stainless steel and contaminate food. Failing to follow proper cleaning procedures can void your warranty.
6.Prior to using equipment for the first time, perform the daily cleaning procedure found on pages 18 and 19.
Burn Hazard
Can cause injury.
Allow 30 minutes for equipment to cool before attempting to clean.
7.Always allow equipment to cool before cleaning.
High Temperature and Grease Hazard
Can cause damage to equipment.
Avoid placing equipment near high heat or in grease laden atmosphere.
Don't place equipment in an area where air temperatures exceed 100˚F (38˚C). A heat shield may be required to prevent heat exposure and grease laden vapors from affecting the equipment. Excess heat and grease inside the equipment cavities can cause electrical components to fail.
Models CAT507, CAT509, CAT522, & CAT529 |
3 |
www.winstonindustries.com | 1.800.234.5286
Thermalizer
receiving your cabinet
Shipping Damage
Examine equipment thoroughly for shipping damage before, during and after unloading.
All Winston products are carefully inspected and verified to be in good condition before leaving our factory. The carrier delivering your cabinet has assumed responsibility for its safe arrival. If you notice any damage
(obvious or hidden), a claim must be made to the carrier.
Obvious Loss or Damage
Please note any obvious loss or damage on the freight bill or express receipt, and have the carrier’s agent sign to acknowledge the claim. The carrier will supply the necessary forms. If you do not obtain and complete the forms before the carrier's agent departs, the carrier might refuse your damage claim.
Concealed Loss or Damage
Sometimes loss or damage is not obvious until the product has been unpacked. If you notice damage that was concealed by packaging or crating, contact the carrier in writing to notify them of the damage. The carrier should agree to inspect the damage within 15 days. Please retain all packing materials. The carrier will supply an inspection report and the required claim forms.
Physical
Casters are non-marking; back casters are non-locking, front are locking.
Water Supply
In order to operate properly, the evaporator in this cabinet must be filled with clean, potable water. Hardware is included to connect the cabinet to a copper line in your facility's water system. If your facility has plastic or galvanized pipes, contact a licensed plumber to connect the water supply. Equipment should be installed to comply with applicable federal, state, or local plumbing codes.
Units with automatic water fill systems are to be installed with adequate backflow protection to comply with federal, state, and local codes.
As water evaporates, any minerals in the water will deposit on the surface of the evaporator. These mineral deposits will inhibit the transfer of heat. Deposits can also degrade and damage stainless steel. The best way to avoid mineral deposits is to clean the unit daily. It is also advisable to contact your water utility for advice on minimizing deposit buildup. Experience has shown that leaks will occur by failing to clean and rinse the evaporator daily. Leaking evaporators are not covered under warranty.
To remove the plastic tubing from the water
Model |
Height with 3" |
|
Width |
Depth |
Weight |
|
Caster (IN/MM) |
|
(IN/MM) |
(IN/MM) |
(LBS/KG) |
CAT507 |
36.2/919 |
|
27.6/701 |
34.5/876 |
215/98 |
CAT509 |
41.2/1046 |
|
27.6/701 |
34.5/876 |
235/107 |
CAT522 |
76.1/1933 (5" casters) |
|
27.6/701 |
34.5/876 |
410/187 |
CAT529 |
76.1/1933 (5" casters) |
|
35.5/902 |
34.5/876 |
450/203 |
CAT529-BD |
78.7/1998 (5" casters) |
|
35.5/902 |
34.5/876 |
560/252 |
CAT529-BDR |
78.7/1998 (5" casters) |
|
35.5/902 |
34.5/876 |
560/252 |
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Models CAT507, CAT509, CAT522, & CAT529 |
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||
www.winstonindustries.com | 1.800.234.5286
Thermalizer
installing auto water fill
line connector, use your fingers to carefully press the small brass capture ring in toward the body of the connector. Then gently pull the tubing out of the connector. To insert tubing back into connector, push the tubing fully into the connector. Once seated, try to pull the tubing out of the connector so that the capture ring comes out (about 1/16”
(1.6mm)) and the tubing cannot be removed. See drawing below. Auto Water Fill Systems must be hooked up to a potable water supply line. Winston RECOMMENDS that the tap valve included with the kit be attached to cold water, copper, brass or steel line (the valve can handle any size line from 3/8" to 1" (9.5mm to 25.4mm)). The maximum incoming water temperature may not exceed 140˚F (60˚C) and the incoming water pressure must be between 20 and 150 psi (1.4 Kgf/cm2 to 10.5 Kgf/cm2 (kilogram-force per sq. centimeter)).
CAUTION: Units with auto water fill
High Temperature Hazard
Can cause damage to equipment.
Fill evaporator with water prior to turning power on, and do not allow evaporator to run dry.
systems MUST NOT BE ALLOWED TO RUN DRY. Heat damage to the water valve may result.
It is the responsibility of the owner and installer to make sure that installation complies with all applicable local and state plumbing codes.
Models CAT507, CAT509, CAT522, & CAT529 |
5 |
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Thermalizer
electrical
The equipment is shipped from the factory with a 84" (2134mm) (minimum) power cord and plug. Refer to the table below to determine the correct electrical outlet. It may
be necessary to hire a licensed electrician to install the correct outlet or wiring. Winston does not recommend hard wiring the equipment direct.
Below is electrical information for various models of Winston’s CVap® therm & hold cabinet.
Model |
Volts |
Hertz |
PH |
Amps |
Watts |
Circuit |
Plug |
|
|
|
|
|
|
|
|
Amps |
Type |
|
|
|
|
|
|
|
|
|
CAT507 |
208 |
60 |
1 |
36.8 |
7655 |
|
50 |
US/CAN 6-50P |
|
208 |
60 |
3 |
23.7 |
7655 |
|
30 |
US/CAN 15-30P |
|
240 |
60 |
1 |
31.9 |
7655 |
|
50 |
US/CAN 6-50P |
|
|
|
|
|
International |
|
|
|
|
230* |
50 |
1 |
33.3 |
7655 |
|
N/A |
N/A |
CAT509 |
208 |
60 |
1 |
36.8 |
7655 |
|
50 |
US/CAN 6-50P |
|
208 |
60 |
3 |
23.7 |
7655 |
|
30 |
US/CAN 15-30P |
|
240 |
60 |
1 |
31.9 |
7655 |
|
50 |
US/CAN 6-50P |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International |
|
|
|
|
230 |
50 |
1 |
33.3 |
7655 |
|
N/A |
N/A |
CAT522 |
208 |
60 |
3 |
33.7 |
11215 |
|
50 |
US/CAN 15-50P |
|
240 |
60 |
3 |
29.2 |
11212 |
|
50 |
US/CAN 15-50P |
|
|
|
|
Not available |
for the international |
market at this time. |
|
|
CAT529 |
208 |
60 |
3 |
33.7 |
11215 |
|
50 |
15-50P |
|
240 |
60 |
3 |
29.2 |
11215 |
|
50 |
15-50P |
|
|
|
|
Not available for the international market at this time. |
|
|||
CAT529-BD |
208 |
60 |
3 |
33.7 |
11215 |
|
50 |
15-50P |
& BDR |
240 |
60 |
3 |
29.2 |
11215 |
|
50 |
15-50P |
|
|
|
Not available for the international market at this time. |
|
|
|||
6 |
Models CAT507, CAT509, CAT522, & CAT529 |
www.winstonindustries.com | 1.800.234.5286
Thermalizer
ventilation requirements
Ventilation clearances - To operate properly, the thermalizer will need sufficient space for air circulation. Allow at least 2" (51mm) clearance on all sides of the cabinet, particularly around ventilation holes. Care should be taken to prevent placing the cabinet close to anything combustible. It must be installed with its supplied legs, feet, or casters. Counter top units specifically supplied without legs or casters may be set directly upon a counter top of noncombustible material. In this situation, the unit may have to be sealed to the counter top with a food-grade silicone sealant (check local health codes). Half size units may be stacked upon each other using only a Winston supplied stacking kit and following the instructions enclosed with the kit. Your warranty may be void if you do not adhere to these ventilation requirements.
High Temperature and Grease Hazard
Can cause damage to equipment.
Avoid placing equipment near high heat or in grease laden atmosphere.
Do not place equipment in an area where air temperatures around the equipment exceed 100°F (38˚C). A heat shield may be required to prevent excessive heat exposure and grease laden vapors from affecting the equipment if adjacent to heat, vapor, or grease generating devices (such as grills, steamers, cabinets, etc.). Excess heat and grease inside the equipment cavities may cause electrical components to fail.
Vent hood - Generally this equipment does not need to be installed under a mechanical ventilation system (vent hood). Check local health and fire codes for specific requirements.
Models CAT507, CAT509, CAT522, & CAT529 |
7 |
www.winstonindustries.com | 1.800.234.5286
Thermalizer
component identification
Note: Equipment shown with optional rail supports. Standard unit comes with wire rack supports.
Model shown is CAT522. Highlighted features are common to all models.
1
2
3 
4
5
6 |
|
7 |
8 |
|
9
10
11
12
13
14
15
16
1.Power Switch allows operator to turn electrical power on and off.
2.Microprocessor Controller allows operator to select one of eight multiinterval programmable cycles
3.Food Chamber cooking cavity where the dual heat system combines to create the perfect cooking environment.
4.Adjustable Rack Support supports racks onto which food is placed.
5.Evaporator and Heater (not visible) supply vapor atmosphere to the food chamber by heating water within the evaporator.
6.Drain Trough carries water that has condensed onto door back to evaporator.
7.Drain Valve enables operator to drain evaporator, to perform daily cleaning.
8.Bottom Cover (not visible) provides service access.
9.Top Cover provides service access.
10.Control Escutcheon is removable for servicing or replacing microprocessor.
11.Side Panels support insulation and form outside of cabinet.
12.Rack Support Bracket receives rack support.
13.Air Heaters (not visible) supply air heat for food texture control.
14.Door & Latch can be reversed on site.
15.Door Gasket seals food chamber against heat or vapor loss.
16.Name Plate identifies model and serial numberimportant for servicing and parts orders. Plate also displays electrical data.
8 |
Models CAT507, CAT509, CAT522, & CAT529 |
www.winstonindustries.com | 1.800.234.5286
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