Winco DSE3000 User Manual

DSEULTRA®

DSE3000 Series Control Module

057-086

Author : Anthony Manton

DSE Model 3000 Series Control and Instrumentation System Operators Manual

Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND

Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303

E-mail: sales@deepseaplc.com

Website:

DSE Model 3000 series Control and Instrumentation System Operators Manual

© Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988. Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above.

The DSE logo and the names DSEUltra, DSEControl, DSEPower, DSEExtra, DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC.

Any reference to trademarked product names used within this publication is owned by their respective companies. Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.

Amendments since last publication

Amd. No. Comments Issue 2 Update to Typical wiring diagram and Power supply requirements Issue 2.1 Corrected part numbers for ordering spare connectors. Issue 2.2 Removal of incorrect inclusion of Clock/Scheduler function – not available in 3000 series. Issue 3 Addition of phase to phase voltage, AC systems and oil pressure as PSI

www.deepseaplc.com

Clarification of notation used within this publication.

Highlights an essential element of a procedure to ensure correctness.

NOTE:

Indicates a procedure or practice, which, if not strictly observed, could result in damage or

CAUTION!

destruction of equipment. Indicates a procedure or practice, which could result in injury to personnel or loss of life if not

WARNING!

followed correctly.

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DSE Model 3000 Series Control & Instrumentation System Operators Manual

TABLE OF CONTENTS

Section Page

1 BIBLIOGRAPHY .............................................................................................. 5

2 INTRODUCTION .............................................................................................. 5

3 SPECIFICATIONS ............................................................................................ 6

3.1 PART NUMBERING ............................................................................................................ 6

3.1.1 SHORT NAMES ............................................................................................................ 6

3.1 POWER SUPPLY REQUIREMENTS .................................................................................. 7

3.2 TERMINAL SPECIFICATION .............................................................................................. 7

3.3 GENERATOR VOLTAGE / FREQUENCY SENSING ......................................................... 7

3.4 INPUTS ................................................................................................................................ 8

3.4.1 DIGITAL INPUTS .......................................................................................................... 8

3.4.2 CHARGE FAIL INPUT .................................................................................................. 8

3.4.3 MAGNETIC PICKUP ..................................................................................................... 8

3.5 OUTPUTS ............................................................................................................................ 8

3.5.1 OUTPUTS A & B (FUEL AND START)......................................................................... 8

3.5.2 CONFIGURABLE OUTPUTS C & D ............................................................................. 8

3.6 COMMUNICATION PORTS ................................................................................................ 9

3.7 ACCUMULATED INSTRUMENTATION.............................................................................. 9

3.8 DIMENSIONS AND MOUNTING ....................................................................................... 10

3.8.1 DIMENSIONS ............................................................................................................. 10

3.8.2 PANEL CUTOUT ........................................................................................................ 10

3.8.3 WEIGHT...................................................................................................................... 10

3.8.4 FIXING CLIPS ............................................................................................................. 10

3.8.5 OPTIONAL SILICON SEALING GASKET .................................................................. 10

3.9 APPLICABLE STANDARDS ............................................................................................. 11

4 INSTALLATION .............................................................................................. 12

4.1 USER CONNECTIONS ...................................................................................................... 12

4.2 TERMINAL DESCRIPTION ............................................................................................... 13

4.2.1 DC SUPPLY, FUEL AND START OUTPUTS ............................................................. 13

4.2.2 GENERATOR VOLTAGE SENSING AND DIGITAL INPUTS .................................... 13

4.2.3 MAGNETIC PICKUP AND DIGITAL INPUTS (MODEL 3110-XX-01) ........................ 13

4.2.4 CAN AND DIGITAL INPUTS (MODEL 3110-XX-02) .................................................. 14

4.2.5 PC CONFIGURATION INTERFACE CONNECTOR .................................................. 14

4.3 TYPICAL WIRING DIAGRAM............................................................................................ 15

5 DESCRIPTION OF CONTROLS .................................................................... 16

5.1 QUICKSTART GUIDE ....................................................................................................... 17

5.1.1 STARTING THE ENGINE ........................................................................................... 17

5.1.2 STOPPING THE ENGINE .......................................................................................... 17

5.2 GRAPHICAL DISPLAY ...................................................................................................... 18

5.3 VIEWING THE INSTRUMENTS ........................................................................................ 18

5.4 CONTROLS ....................................................................................................................... 19

6 OPERATION................................................................................................... 20

6.1 AUTOMATIC MODE OF OPERATION.............................................................................. 20

6.1.1 WAITING IN AUTO MODE ......................................................................................... 20

6.1.2 STARTING SEQUENCE ............................................................................................. 20

6.1.3 ENGINE RUNNING..................................................................................................... 21

6.1.4 STOPPING SEQUENCE ............................................................................................ 21

6.2 MANUAL OPERATION ...................................................................................................... 22

6.2.1 WAITING IN MANUAL MODE .................................................................................... 22

6.2.2 STARTING SEQUENCE ............................................................................................. 22

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6.2.3 ENGINE RUNNING ..................................................................................................... 23

6.2.4 STOPPING SEQUENCE ............................................................................................. 23

7 PROTECTIONS ............................................................................................. 24

7.1 WARNINGS ........................................................................................................................ 24

7.2 SHUTDOWNS .................................................................................................................... 24

8 MODULE DISPLAY ....................................................................................... 25

8.1 TIMER ICON ...................................................................................................................... 25

8.2 STOPPED ICON ................................................................................................................ 25

8.3 RUNNING ICON ................................................................................................................. 25

8.4 USB ICON .......................................................................................................................... 25

8.5 MEMORY CORRUPTION .................................................................................................. 25

8.6 BACKLIGHT ....................................................................................................................... 25

8.7 FAULT ICONS .................................................................................................................... 26

9 FRONT PANEL CONFIGURATION ............................................................... 27

9.1 ACCESSING THE FRONT PANEL EDITOR (FPE) .......................................................... 27

9.1.1 EDITING A PARAMETER ........................................................................................... 28

9.1.2 ADJUSTABLE PARAMETERS ................................................................................... 29

10 COMMISSIONING ...................................................................................... 34

10.1.1 PRE-COMMISSIONING .............................................................................................. 34

11 FAULT FINDING ......................................................................................... 35

12 MAINTENANCE, SPARES, REPAIR AND SERVICING ............................. 37

12.1

PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ............................... 37

12.2

PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ............................................ 37

12.3

PURCHASING SEALING GASKET FROM DSE ........................................................... 37

13 WARRANTY ................................................................................................ 38

14 DISPOSAL .................................................................................................. 38

14.1

WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) .............................. 38

14.2

ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES) .......................................... 38

15 APPENDIX .................................................................................................. 39

15.1

CAN INTERFACE .......................................................................................................... 39

15.2

COMMUNICATIONS OPTION CONNECTIONS ........................................................... 40

15.2.1 DESCRIPTION ............................................................................................................ 40

15.2.2 PC TO CONTROLLER (DIRECT) CONNECTION ..................................................... 40

15.3

ENCLOSURE CLASSIFICATIONS ................................................................................ 41

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1 BIBLIOGRAPHY

This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com

DSE PART DESCRIPTION

053-050 3110 installation instructions 057-004 Electronic Engines and DSE wiring manual 057-087 3000 Series Configuration Suite manual

2 INTRODUCTION

This document details the installation and operation requirements of the DSE3000 Series modules, part of the DSEUltra® range of products. The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes. This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will be included on the DSE website at www.deepseaplc.com

The DSE 3000 series module has been designed to allow the operator to start and stop the engine/generator, and if required, transfer the load. The user also has the facility to view the system operating parameters via the LCD display.

The DSE 3000 module monitors the engine, indicating the operational status and fault conditions, automatically shutting down the engine and giving a true first up fault condition of an engine failure. The LCD display indicates the fault.

The powerful microprocessor contained within the module allows for incorporation of a range of enhanced features:

• Text based LCD display

• True RMS Voltage monitoring.

• Engine parameter monitoring.

• Fully configurable inputs for use as alarms or a range of different functions.

• Engine ECU interface to electronic engines (specify on ordering)

• Magnetic pickup interface for engine only applications (specify on ordering)

Using a PC and the 3000 series configuration software allows alteration of selected operational sequences, timers and alarm trips.

Additionally, the module’s integral fascia configuration editor allows adjustment of this information. A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and

sockets.

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3 SPECIFICATIONS

3.1 PART NUMBERING

3110 - 001 - 01

Product type

DSE 3110 Autostart Module

At the time of this document production, there have been no revisions to the module hardware.

3110

3.1.1 SHORT NAMES

Short name Description

DSE3000 All modules in the DSE3000 Series DSE3110 DSE3110 autostart module 3110-xxx-01 DSE3110 with Magnetic Pickup interface 3110-xxx-02 DSE3110 with CAN interface

Variant

Magnetic pickup version

CAN version

Hardware revision

Revision 1

001

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3.1 POWER SUPPLY REQUIREMENTS

Minimum supply voltage 8V continuous Cranking dropouts Maximum supply voltage 35V continuous (60V protection)

Reverse polarity protection -35V continuous Maximum operating current

Nominal standby current Maximum Power Save mode current*

NOTE:- * Power Save mode is a configurable item. If enabled, the module switches to Power Save

mode when in STOP mode for more than 1 minute (60 seconds)

Plant supply instrumentation display

Range 0V-60V DC (note Maximum continuous operating voltage of 35V DC) Resolution 0.1V Accuracy 1% full scale

Able to survive 0V for 50mS providing the supply was at least 10V before the dropout and recovers to 5V afterwards.

30mA at 24V 35mA at 12V 23mA at 24V 18mA at 12V

3.5mA at 24V

3.5mA at 12V

3.2 TERMINAL SPECIFICATION

Connection type Screw terminal, rising clamp, no internal spring Min cable size 0.5mm² (AWG 24) Max cable size 2.5mm² (AWG 10)

3.3 GENERATOR VOLTAGE / FREQUENCY SENSING

Measurement type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 11th or better Input Impedance Phase to Neutral 15V to 333V AC (max) Phase to Phase 25V to 576V AC (max) Common mode offset from Earth Resolution 1V AC phase to neutral

Accuracy ±1% of full scale phase to neutral Minimum frequency 3.5Hz

Maximum frequency 75.0Hz Frequency resolution 0.1Hz Frequency accuracy ±0.2Hz

300K Ω ph-N

100V AC (max)

2V AC phase to phase ±2% of full scale phase to phase

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3.4 INPUTS

3.4.1 DIGITAL INPUTS

Number 6 Arrangement Contact between terminal and ground Low level threshold 40% of DC supply voltage High level threshold 60% of DC supply voltage Maximum input voltage DC supply voltage positive terminal Minimum input voltage DC supply voltage negative terminal Contact wetting current 2.5mA @12V typical

5mA @ 24V typical

Open circuit voltage Plant supply

3.4.2 CHARGE FAIL INPUT

Minimum voltage 0V Maximum voltage 35V (plant supply) Resolution 0.2V Accuracy ± 1% of max measured voltage Excitation Active circuit constant power output Output Power 2.5W Nominal @12V and 24V Current at 12V 210mA Current at 24V 105mA

3.4.3 MAGNETIC PICKUP

Type Single ended input, capacitive coupled Minimum voltage 0.5V RMS Max common mode voltage Maximum voltage Clamped to ±70V by transient suppressers, dissipation not to exceed 1W. Maximum frequency 10,000Hz Resolution 6.25 RPM Accuracy ±25 RPM Flywheel teeth 10 to 500

±2V

3.5 OUTPUTS

3.5.1 OUTPUTS A & B (FUEL AND START)

Type Fuel (A) and Start (B) outputs. Supplied from DC supply terminal 2.

Fully configurable when CAN engine is selected. Rating 2A @ 35V Protection Protected against over current & over temperature. Built in load dump feature.

3.5.2 CONFIGURABLE OUTPUTS C & D

Type Fully configurable, supplied from DC supply terminal 2. Rating 2A @ 35V Protection Protected against over current & over temperature. Built in load dump feature.

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3.6 COMMUNICATION PORTS

USB Port USB2.0 Device for connection to PC running DSE configuration suite only CAN Port Engine CAN Port

Standard implementation of ‘Slow mode’, up to 250K bits/s Non Isolated. Internal Termination provided (120Ω)

3.7 ACCUMULATED INSTRUMENTATION

NOTE : When an accumulated instrumentation value exceeds the maximum number as listed below, it

will reset and begin counting from zero again.

Engine hours run Maximum 99999 hrs 59 minutes (approximately 11yrs 4months) Number of starts 1,000,000 (1 million)

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3.8 DIMENSIONS AND MOUNTING

3.8.1 DIMENSIONS

99mm x 79 mm x 40mm (3.9“ x 3.1“ x 1.6”)

3.8.2 PANEL CUTOUT

80mm x 68mm (3.2“ x 2.7“)

3.8.3 WEIGHT

89g (0.089kg)

3.8.4 FIXING CLIPS

The module is held into the panel fascia using the supplied fixing clips.

• Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.

• Insert the three ‘prongs’ of the fixing clip into the slots in the side of the 3000 series module case.

• Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip are

inside their allotted slots.

• Turn the fixing clip screws clockwise until they make contact with the panel fascia.

• Turn the screws a little more to secure the module into the panel fascia. Care should be taken not to over

tighten the fixing clip screws.

Fixing clip

Fixing clip fitted to module

NOTE:- In conditions of excessive vibration, mount the panel on suitable anti-vibration mountings.

3.8.5 OPTIONAL SILICON SEALING GASKET

The optional silicon gasket provides improved sealing between the 3000 series module and the panel fascia. The gasket is fitted to the module before installation into the panel fascia. Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.

Sealing gasket

Gasket fitted to module

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3.9 APPLICABLE STANDARDS

BS 4884-1 BS 4884-2

BS 4884-3 BS EN 60068-2-1

(Minimum temperature)

BS EN 60068-2-2

(Maximum temperature)

BS EN 60950 BS EN 61000-6-2 BS EN 61000-6-4 BS EN 60529

(Degrees of protection provided by enclosures)

UL508 NEMA rating

(Approximate)

IEEE C37.2

(Standard Electrical Power System Device Function Numbers and Contact Designations)

In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.

This document conforms to BS4884-1 1992 Specification for presentation of essential information. This document conforms to BS4884-2 1993 Guide to content This document conforms to BS4884-3 1993 Guide to presentation

-30°C (-22°F) +70°C (158°F)

Safety of information technology equipment, including electrical business equipment EMC Generic Immunity Standard (Industrial) EMC Generic Emission Standard (Industrial) IP65 (front of module when installed into the control panel with the optional sealing gasket) IP42 (front of module when installed into the control panel WITHOUT being sealed to the panel) 12 (Front of module when installed into the control panel with the optional sealing gasket). 2 (Front of module when installed into the control panel WITHOUT being sealed to the panel) Under the scope of IEEE 37.2, function numbers can also be used to represent functions in microprocessor devices and software programs. The 3000 series controller is device number 11L-3000 (Multifunction device protecting Line (generator) – 3000 series module).

As the module is configurable by the generator OEM, the functions covered by the module will vary. Under the module’s factory configuration, the device numbers included within the module are :

2 – Time delay starting or closing relay 6 – Starting circuit breaker 30 – annunciator relay 42 – Running circuit breaker 54 – turning gear engaging device 62 – time delay stopping or opening relay 63 – pressure switch 74– alarm relay 81 – frequency relay 86 – lockout relay

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4 INSTALLATION

The DSE3000 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document.

4.1 USER CONNECTIONS

Terminals 8 -9

Terminals 10-17

Terminals 1-7

USB Connection (Type B)

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4.2 TERMINAL DESCRIPTION

4.2.1 DC SUPPLY, FUEL AND START OUTPUTS

3 Output A (FUEL)

4 Output B (START)

5 Output C

6 Output D

7 Charge fail / excite

DC Plant Supply Input (Negative)

DC Plant Supply Input (Positive)

4.2.2 GENERATOR VOLTAGE SENSING AND DIGITAL INPUTS

8 Generator Neutral (N) input 9

Generator L1 (U) voltage monitoring

4.2.3 MAGNETIC PICKUP AND DIGITAL INPUTS (MODEL 3110-XX-01)

Model 3110-xx-01 (Magnetic pickup enabled module)

DESCRIPTION CABLE

SIZE

2.5mm²

AWG 13

2.5 mm² AWG 13

1.0mm²

AWG 18

1.0mm²

AWG 18

1.0mm²

AWG 18

1.0mm²

AWG 18

2.5mm²

AWG 13

DESCRIPTION CABLE

SIZE

1.0mm²

AWG 18

1.0mm²

AWG 18

(Recommended Maximum Fuse 15A anti-surge) Supplies the module (2A anti-surge requirement) and all output relays

Plant Supply Positive from terminal 2. 3 Amp rated.

Plant Supply Positive from terminal 2. 3 Amp rated. Do not connect to ground (battery negative).

If charge alternator is not fitted, leave this terminal disconnected.

Connect to generator Neutral terminal (AC) Connect to generator L1 (U) output (AC)

(Recommend 2A fuse)

NOTES

NOTE:- CAN interface is not fitted to the 3110-xx-01 module

10 Magnetic pickup Positive 11 Magnetic pickup Negative 12 Configurable digital input A 13 Configurable digital input B 14 Configurable digital input C 15 Configurable digital input D 16 Configurable digital input E 17 Configurable digital input F

DESCRIPTION CABLE

SIZE

0.5mm²

AWG 20

0.5mm²

AWG 20

0.5mm²

AWG 20

0.5mm²

AWG 20

0.5mm²

AWG 20

0.5mm²

AWG 20

0.5mm²

AWG 20

0.5mm²

AWG 20

NOTES

Connect to Magnetic Pickup device Connect to Magnetic Pickup device Switch to negative Switch to negative Switch to negative Switch to negative Switch to negative Switch to negative

NOTE:- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is

earthed at one end ONLY.

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