Winco AP5000H User Manual

INSTALLA TION, OPERATION,
and MAINTENANCE INSTRUCTIONS

MODELS AP3000

AP4500
AP5000H

PORTABLE
GENERATORS

MODEL AP3000

SAFETY FIRST

READ THIS MANUAL BEFORE OPERATING YOUR GENERATOR

Read and understand all instructions in the manual before starting and

operating the generator set.

USING THIS MANUAL

Congratulations on your choice of an ADVANCE
POWER generator set. You have selected a high-

quality, precision-engineered generator set designed
and tested to give you years of satisfactory portable
service.

To get the best performance from your new engine
generator set, it is important that you carefully read
and follow the operating instructions in this manual.

Should you experience a problem please follow the
“Things To Check” near the end of this manual. The
warranty listed in this manual describes what you can
expect from the manufacturer should you need service
assistance in the future.

PROPER USE AND INSTALLATION

You must be sure your new engine generator set is:
* Properly serviced before starting
* Operated in a well ventilated area
* Operated so that exhaust gases are dispersed safely
* Wired by a qualified electrician
* Operated only for its designed purposes
* Used only by operators who understand its operation
* Properly maintained

COPY YOUR MODEL AND SERIAL

NUMBER HERE

No other ADVANCE POWER generator has the same

serial number as yours. It is important that you record
the number and other vital information here. If you
should ever need to contact us on this unit it will help
us to respond to your needs faster.

TABLE OF CONTENTS

INTRODUCTION i
SPECIFICATIONS BY MODEL 1
GUIDE TO PRODUCT SAFETY 2
BASIC INFORMATION 3
Intended Uses 3
Restricted Uses 3
Unit Capabilities 3
PREPARING THE UNIT 4
Unpacking the unit 4
Unit Preparation 4
BASIC OPERATION 5
Low Oil Level Shutdown System 5
Initial Starting 5
Starting 5
Starting Hints 5
Stopping And Storage 6
Operating Speed 6
Connecting The Loads 6
OPERATOR CARE AND MAINTENANCE 7
Engine Care 7
Generator Care 8
Cleaning 8
Troubleshooting - Things To Check BEFORE
You Call For Service 8
Schematic Wiring Diagram 9
12 MONTH WARRANTY 10

MODEL______________________________________
SERIAL NUMBER _____________________________
PURCHASE DATE_____________________________
DEALER_____________________________________

Page i

ADVANCE POWER SERIES

Page 160708-029

SPECIFICATIONS BY MODEL

GENERATOR

Maximum Watts 3000 4500 5000

Continuous Watts 2500 4000 5000

AC Voltage 120 Volt 120/240 Volt 120/240 Volt

FEATURE AP3000 AP45000 AP5000H

AC Amperes 20.8 Amps 33.3/16.7Amps 37.5/18.75 Amps

135232 197412 GX270

RECEPTACLES & CIRCUIT BREAKERS

NEMA 5-15 (120V) 2 2 N/A

NEMA 5-15 GFCI (120V) N/A N/A 2

NEMA L5-20 Twistlock (120V) N/A N/A 1

NEMA 6-15 (240V) N/A 2 N/A

NEMA L6-20 Twistlock (240V) N/A N/A 1

Circuit Breaker Amperage 2 0 1 5 20

ENGINE

Size 5 HP 8 HP 9 HP

Model Briggs & Stratton Briggs & Stratton Honda

(see engine manual for type and grade of oil)

Type --------------------------------- See Engine for Type ---------------------------------

Fuel Capacity (unleaded) 3 Qt 4.5 Gal 4.5 Gal

Oil Capacity 1.25 pints 2.75 pints 2.4 pints

Starting System Recoil Recoil Recoil

Stop System Lever on Engine Switch on Engine Switch on Engine

Low Oil Shutdown Not Available Standard Standard

GUIDE TO PRODUCT SAFETY

This engine generator set has been designed and

manufactured to allow safe, reliable performance. Poor
maintenance, improper or careless use can result in
potential deadly hazards; from electrical shock, exhaust
gas asphyxiation, or fire. Please read all safety instructions
carefully before installation or use. Keep these instructions
handy for future reference. Take special note and follow all
warnings on the unit labels and in the manuals.

ANSI SAFETY DEFINITIONS

______________________________________________________
DANGER:
DANGER indicates an imminently hazardous situation which,

if not avoided, will result in death or serious injury. This

signal word is to be limited to the most extreme situations.
______________________________________________________
______________________________________________________
WARNING:
WARNING indicates a potentially hazardous situation which,

if not avoided, could result in death or serious injury.
______________________________________________________
______________________________________________________
CAUTION:

CAUTION indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury. It may

also be used to alert against unsafe practices.
______________________________________________________
NOTE:

CAUTION is also used on the unit labels and in this

manual to indicate a situation that could result in serious

damage or destruction of the equipment and possible

personal injury.
______________________________________________________

1.ELECTRIC SHOCK- The output voltage present in this

equipment can cause a fatal electric shock. This

equipment must be operated by a responsible person.

a. Do not allow anyone to operate the generator without

proper instruction.

b. Guard against electric shock.

c. Avoid contact with live terminals or receptacles.

d. Use extreme care if operating this unit in rain or snow.

e. Use only three-prong grounded plugs and extension

cords.

f. Be sure the unit is properly grounded to an external

ground rod driven into the earth.

2.FIRE HAZARD- Gasoline and other fuels always present a

hazard of possible explosion and/or fire.

3.DEADLY EXHAUST GAS - Exhaust fumes from any
gasoline engine contain carbon monoxide, an invisible,
odorless and deadly gas that must be mixed with fresh
air.

a. Operate only in well ventilated areas.
b. Never operate indoors.
c. Never operate the unit in such a way as to allow
exhaust gases to seep back into closed rooms (i.e.
through windows, walls or floors).

4.NOISE HAZARD - Excessive noise is not only tiring, but
continual exposure can lead to loss of hearing.

a. Use hearing protection equipment when working
around this equipment for long periods of time.
b. Keep your neighbors in mind when permanently
installing this equipment.

5.CLEANLINESS- Keep the generator and surrounding
area clean.

a. Remove all grease, ice, snow or materials that create
slippery conditions around the unit.
b. Remove any rags or other material that could create
potential fire hazards.
c. Carefully wipe up any gas or oil spills before starting
the unit.
d. Never allow leaves or other flammable material to
build up around the engine exhaust area.

6.SERVICING EQUIPMENT- All service, including the
installation or replacement of service parts, should be
performed only by a qualified technician.

a. Use only factory approved repair parts.
b. Do not work on this equipment when fatigued.
c. Never remove the protective guards, cover, or
receptacle panels while the engine is running.
d. Use extreme caution when working on electrical
components. High output voltages from this equipment
can cause serious injury or death.
e. Always avoid hot mufflers, exhaust manifolds, and
engine parts. They all can cause severe burns instantly.
f. Installing a home-standby generator is not a “do-it­yourself” project. Consult a qualified, licensed electrician
or contractor. The installation must comply with all
national, state, and local codes.

a. Do not refuel when the engine is running or hot. Allow
the engine to cool at least two minutes before refueling.
b. Keep fuel containers out of reach of children.
c. Do not smoke or use open flame near the generator set
or fuel tank.
d. Keep a fire extinguisher nearby and know its proper
use. Fire extinguishers rated ABC by NFPA are appropriate.
e. Store fuel only in an approved container, and only in a
well-ventilated area.

ADVANCE POWER SERIES

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