Wilo Drain TM 32, Drain TMW 32, Drain TMR 32 Installation And Operating Instructions Manual

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Wilo-Drain TM 32, TMW 32, TMR 32
de Einbau- und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw- en bedieningsvoorschriften el  Οδηγίεςεγκατάστασηςκαιλειτουργίας tr  Montajvekullanmakılavuzu
2 036 885-Ed.07 / 2015-06-Wilo
sv Monterings- och skötselanvisning da Monterings- og driftsvejledning hu  Beépítésiésüzemeltetésiutasítás pl  Instrukcjamontażuiobsługi ru  Инструкцияпомонтажуиэксплуатации lt Montavimo ir naudojimo instrukcija
Fig. 1:
Fig. 2: Fig. 3:
1~230 V, 50 Hz
min
H
h
1
h
2
h
D
L
23 WMT23 RMT / 23 MT
1
2
B
min
English
Installation and operating instructions
1 General
About this document
The language of the original operating instruc­tions is French. All other languages of these instructions are translations of the original oper­ating instructions. These installation and operating instructions are an integral part of the product. They must be kept readily available at the place where the product is installed. Strict adherence to these instructions is a precondition for the proper use and correct operation of the product. These installation and operating instructions cor­respond to the relevant version of the product and the underlying safety standards valid at the time of going to print. EC declaration of conformity: A copy of the EC declaration of conformity is a component of these operating instructions. If a technical modification is made on the designs named there without our agreement, this declara­tion loses its validity.
2 Safety
These operating instructions contain basic infor­mation which must be adhered to during installa­tion and operation. For this reason, these operating instructions must, without fail, be read by the service technician and the responsible operator before installation and commissioning. It is not only the general safety instructions listed under the main point “safety” that must be adhered to but also the special safety instructions with danger symbols included under the following main points.
2.1 Indication of instructions in the operating instructions
Symbols: General danger symbol
Danger due to electrical voltage
USEFUL INFORMATION
Signal words:
DANGER! Acutely dangerous situation Non-observance results in death or the most serious of injuries.
WARNING! The user can suffer (serious) injuries. 'Warning' implies that (serious) injury to persons is proba­ble if this information is disregarded.
CAUTION! There is a risk of damaging to the product/ installation. 'Caution' implies that damage to the product is likely if the information is disre­garded.
NOTE: Useful information on handling the prod­uct. It draws attention to possible problems.
2.2 Personnel qualifications
The installation personnel must have the appro­priate qualifications for this work.
2.3 Danger in the event of non-observance of the safety instructions
Non-observance of the safety instructions can result in risk of injury to persons and damage to product/installation. Non-observance of the safety instructions can result in the loss of any claims for damages. In detail, non-observance can, for example, result in the following risks:
• Failure of important functions of the product/ installation,
• Failure of specified maintenance and repair pro­cedures,
• Risks to persons through electrical, mechanical and bacteriological effects,
• Property damage.
2.4 Safety instructions for the operator
The existing directives for accident prevention must be adhered to. Danger from electrical current must be eliminated. Local directives or general directives [e.g. IEC, VDE etc.] and local power sup­ply companies must be adhered to. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervi­sion or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
2.5 Safety instructions for inspection and installation work
The operator must ensure that all inspection and installation work is carried out by authorised and qualified personnel, who are sufficiently informed from their own detailed study of the operating instructions. Work to the product/installation must only be car­ried out when at a standstill. It is mandatory that the procedure described in the installation and operating instructions for shutting down the product/unit be complied with.
Installation and operating instructions Wilo-Drain TM/TMW/TMR 9
English
2.6 Unauthorised modification and manufacture of spare parts
Modifications to the product are only permissible after consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer ensure safety. The use of other parts can nullify the liability from the results of their usage.
2.7 Improper use
The operational safety of the supplied product is only guaranteed for conventional use in accord­ance with section 4 of the installation and operat­ing instructions. The limit values must on no account fall under or exceed those specified in the catalogue/data sheet.
3 Transport and interim storage
As soon as the product arrives:
• Check the product for damage in transit,
• In the case of transport damage, initiate the nec­essary procedures with the forwarding agent within the time stipulated.
CAUTION! Danger of property damage! Incorrect transport and incorrect intermediate storage can lead to product damage.
• The pump may only be suspended/carried by the strap provided for transport purposes. The cable should never be used for lifting!
• The pump must be protected against moisture, frost and mechanical damage when transported and stored.
The pumps are usually installed under water (sub­merged) and can only be permanently or trans­portably installed vertically. Because of the sheath current cooling, the pumps can also be operated unsubmerged. Submersible pumps with a mains connection cable of less than 10 metres are (according to EN 60335) only permitted for use inside buildings, i.e. not for operating outside. Pumps that are intended for use in or at garden ponds or similar places must have a mains con­necting cable that is not lighter than rubber sheathed cables reference H07 RN-F (245 IEC 66) according to EN 60335.
Danger! Mortal danger due to electric shock The pump many not be used to drain swimming pools / garden ponds or similar places if anyone is in the water. WARNING! Hazardous to health! Owing to the materials used, the pumps are not suitable for potable water! Unpurified foul and waste water represents a health hazard. CAUTION! Danger of property damage! Pumping unpermitted substances can lead to product damage. The pumps are not suitable for water with coarse contamination such as sand, fibres or combustible, caustic fluids or for use in poten­tially explosive areas.
Correct use of the product also includes following these instructions. Any use over and beyond these is interpreted as incorrect use.
4 Intended use
The Drain TM series drainage and submersible waste water pumps are used:
• for the automatic drainage of pits and shafts,
• for keeping dry yard areas and basement rooms exposed to flooding,
• for lowering surface water, if the waste water is not able to flow off into the sewer system through natural fall. The pumps are suitable for pumping slightly con­taminated water, rainwater, drainage water and washing water. TMR pumps versions are intended for pumping down to 2 mm suction level from the floor. This version is recommended for mobile installation and pumping clear water.
5.2 Technical data
Mains voltage: 1~230 V, ± 10 % Mains frequency: 50 Hz Protection class: IP 68 Insulation class: 155 Speed: 2900 rpm (50 Hz) Max. current consumption: See name plate Power consumption P1: See name plate
Max. flow rate: See name plate Max. delivery head: See name plate Operating mode S1: 200 operating hours a year
Example: TM 32/8 -10M
TM Submersible pump W W = with whirl system (TWISTER function)
32 Nominal diameter of pressure port [mm]:
/8 Max. delivery head [m] when Q = 0m³/h HD For aggressive water
10M Length of mains connecting cable [m]: 10
5 Product information
5.1 Type key
TMW 32/11 HD
R = low suction version
32 = Rp 1¼
(material 1.4435 (AISI316L))
10 WILO SE 06/2015
5.2 Technical data
Operating mode S3 (optimum): Recommended switching frequency:
Intermittent duty, 25 % (2.5 min. operation, 7.5 min. interval).
20/h Max. switching frequency: 50/h Free ball passage: 10 mm (Model TMR: 2 mm) Nominal diameter of the pressure port:
Ø 32 mm (Rp 1¼),
grooved hose connector Ø 35 mm supplied with TM32/7 and TM32/8-10M
Admissible fluid temperature: briefly 3 min.:
Max. submersion depth : Flat suction up to: 14 mm (Model TMR: 2 mm) Maximum fluid density: 1060 kg/m
+3 to 35 °C
90 °C
4 m connecting cable = 1 m - 10 m connecting cable = 3 m
3
English
5.3 Scope of delivery
Pump with
4 m connecting cable with mains plug (Model TM ... 10M: 10 m)
• Connected float switch
(except TM32/8-10M)
Whirl self cleaning system (TWISTER function) for TMW
Pressure port Rp 1¼ (Model TM32/7 and TM32/8-10M: grooved hose connector Ø 35 mm)
Non-return valve (except TM32/7 and TM32/8-10M)
Installation and operating instructions
5.4 Accessories
Accessories must be ordered separately (see catalogue):
Switchgear for 1 or 2 pump operation
• Alarm switchgear AlarmControl with mini float
switch and plug
External monitoring devices / tripping unit
• Level control (e.g. flow switch)
Accessories for transportable wet sump installa-
tion (e.g. hose couplings, hoses, etc.).
Accessories for stationary wet sump installation (e.g. check valves, non-return valves, etc.)
The use of new accessories is recommended.
6 Description and function
6.1 Description of the product (Fig. 1)
Pos. Description of the
component
Cable 13 Screw
1
Screw 14 Diffusor
2
O-ring 15 Strainer
3
Motor housing 16 Mechanical seal
4
Screw 17 O-ring
5
External housing 18 Rotary shaft seal
6
Float swich 19 O-ring
7
Screw 20 Non-return valve
8
Screw 21 Pressure port Rp 1¼
9
Nut 22 Handle
10
Impeller 23 Grooved hose connector
11
Whirl system
12
(TWISTER function)
Pos. Description of the
component
The pump can be completely submerged in the
fluid.
The electric motor is protected against the pump chamber by a rotary shaft seal to seal the motor against the oil chamber and a mechanical seal to
seal the oil chamber against the fluid. The mechanical seal chamber is filled with medical
white oil so that the mechanical seal is lubricated and cooled during a dry run. A further rotary shaft
seal protects the mechanical seal facing the fluid. The motor is cooled by the surrounding fluid. The pump is installed on the floor of a shaft. For a stationary installation, it is bolted to a fixed pres-
sure pipe or for a transportable installation, it is connected to a hose connection. The pumps are commissioned by plugging in the protective contact plug. They operate automatically, when the float switch switches the pump on from a certain water level “h” (Fig. 2) and switches it off at a minimum water level “h1”. The motors are equipped with thermal motor pro­tection, which switches off the motor automati­cally if it overheats and switches it on again when it has cooled down. The condenser is integrated in the single-phase motor.
Version with whirl system (TWISTER function)
For waste water with precipitating and floating
particles, the submersible pump has been equipped with a whirl system at the suction strainer. Precipitating particles are continuously whirled up in the suction area of the pump and pumped off with the water. Therefore, mud accu­mulation in the pump shaft, with problematic consequences such as clogging of the pump and odour formation, is largely prevented.
If the removal of the waste water does not allow any interruption, a second pump (automatic standby pump), together with the necessary switchgear (accessory), increases the operating reliability if the 1st pump develops a fault.
Installation and operating instructions Wilo-Drain TM/TMW/TMR 11
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