Wilo DrainLift XS-F Installation And Operating Instructions Manual
Wilo-DrainLift XS-F
D Einbau- und Betriebsanleitung
GB Installation and operating instructions
F Notice de montage et de mise en service
CZ Návod k montáži a obsluze
GR Οδηγίες εγκατάστασης και λειτουργίας
RUS Инструкция по монтажу и эксплуатации
2 528 658-Ed.01/2007-11-Kothes!
D Einbau- und Betriebsanleitung 3
GB Installation and operating instructions 19
F Notice de montage et de mise en service 35
CZ Návod k montáži a obsluze 51
GR Οδηγίες εγκατάστασης και λειτουργίας 67
RUS Инструкция по монтажу и эксплуатации 83
English
Installation and operating instructions
1 General information
About this document
These installation and operating instructions are an integral part of the product. They must
be kept readily available at the place where the product is installed. Strict adherence to
these instructions is a precondition for the proper use and correct operation of the product.
These installation and operating instructions correspond to the relevant version of the
product and the underlying safety standards valid at the time of going to print..
2Safety
These operating instructions contain basic information which must be adhered to during
installation and operation. For this reason, these operating instructions must, without fail,
be read by the service technician and the responsible operator before installation and
commissioning .
It is not only the general safety instructions listed under the main point "safety" that must
be adhered to but also the special safety instructions with danger symbols included under
the following main points .
2.1 Designation of information in the operating instructions
Symbols:
General danger symbol
Danger due to electric voltage
NOTE:...
Signal words:
DANGER!
Acutely dangerous situation.
Non-observance results in death or the most serious of injuries.
WARNING!
The user can suffer (serious) injuries. “Warning” implies that (serious) injuries to persons is probable if this information is disregarded.
CAUTION!
There is a risk of damaging the pump/unit. 'Caution' implies that damage to the product
is likely if the information is disregarded.
NOTE: Useful information on using the product. It draws attention to possible problems.
2.2 Personnel qualifications
The installation personnel must have the appropriate qualification for this work.
2.3 Danger in the event of non-observance of the safety instructions
Non-observance of the safety instructions can result in risk of injury to persons and
damage to pump/unit. Non-observance of the safety instructions can result in the loss of
any claims to damages.
In detail, non-observance can, for example, result in the following risks :
• Failure of important pump/unit functions
• Failure of required maintenance and repair procedures
• Danger to persons from electrical, mechanical and bacteriological influences
• Property damage
2.4 Safety instructions for the operator
The existing directives for accident prevention must be adhered to.
Danger from electrical current must be eliminated. Local directives or general directives
[e.g. IEC, VDE etc.] and local power supply companies must be adhered to.
Installation and operating instructions Wilo-DrainLift XS-F 19
English
2.5 Safety instructions for inspection and installation work
The operator must ensure that all inspection and installation work is carried out by authorised and qualified personnel, who are sufficiently informed from their own detailed study
of the operating instructions.
Work to the pump/unit must only be carried out when at a standstill.
2.6 Unauthorised modification and spare part production
Modifications to the pump/unit are only permissible after consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer ensure safety.
The use of other parts can nullify the liability from the results of their usage.
2.7 Improper use
The operating safety of the supplied pump/unit is only guaranteed for conventional use in
accordance with Section 4 of the operating instructions. The limit values must on no
account fall under or exceed those specified in the catalogue/data sheet.
3 Transport and interim storage
Immediately after receiving the product:
• Check the product for damage in transit
• If there is damage in transit, take the necessary steps with the shipping company within
the required period.
CAUTION! Risk of damage!
Incorrect transport and interim storage can cause damage to the product.
• The unit must be protected from humidity and physical damage during transport and
interim storage.
• The unit is frost-resistant when stored at temperatures down to –20 °C. When the unit
is installed, however, do not allow water left in the reservoir to freeze.
4Intended use
The DrainLift XS-F is a sewage lifting unit for restricted use (according to DIN 1986-100
and DIN EN 12050-3) which is ready to be directly connected to an wall hung toilet. The
unit fulfils all conditions for front wall installation, especially where a toilet or shower must
be installed, particularly in cellars or basements, during modernisation or restoration work.
Faeces and toilet paper are pumped into the on-site collector pipes.
The unit disposes of sewage for a single toilet or an additional washbasin, a shower and/or
a bidet, where the waste water cannot be directed to the canalisation via a natural fall, or
for waste water which accumulates below the backflow level.
• All connected drainage points must be
ting unit).
• It is designed for a small number of users and there must be another toilet above the backflow level.
• The connection of additional drainage fixtures such as a washing machine, dishwasher or
bathtub is prohibited by DIN EN 12050-3.
• The unit must be operated with a cistern with a capacity of at least 6 litres. When the flushing water is less than 6 litres, for example on dual-flush toilets, satisfactory operation is
not guaranteed.
• The system is only suitable for domestic sewage as defined in EN 12056-1.
CAUTION! Risk of damage!
Inappropriate materials in the system can cause damage to the product.
• Never put hygiene products, paper towels, moist toilet paper, leftover food, solvents,
chemicals, grease etc. in units for restricted use.
• Never put solid materials, fibrous materials, tar, sand, cement, ash, coarse paper,
rubble, refuse, butcher's waste, grease, oil or swimming-pool water in the unit.
in the same room as the unit (limited use of the lif-
20 WILO AG 11/2007
Fig. 1: Application limits
4,0
DN 32
2 m
11 m
20 m
29 m
39 m
48 m
57 m
3,5
3,0
2,5
2,0
1,5
1,0
0,5
0
H[m]
65 m
DN 25
4,0
3 m
7 m
11 m
15 m
19 m
3,5
3,0
2,5
2,0
1,5
1,0
0,5
0
H[m]
23 m
English
The flow rate in the pressure pipe must be at least 0.7 m/s. For
safe operation, the maximum geodesic delivery head of 4 mWS
must not be exceeded. Fig. 1 shows the resulting application
limits and delivery distances (maximum pressure pipe lengths DN
32 / DN 25) depending on the pipe diameter.
For best results, the pressure pipe should be laid first vertically
and then horizontally (including two 90° bends and an integrated
non-return valve).
When installed according to the regulations and properly used,
the unit complies with the EMC safety requirements of EU directive 89/336 EEC and is suitable for domestic use on the public
electricity mains.
Proper use includes compliance with the instructions in this
manual.
Any other use is considered improper.
5 Product information
5.1 Type key
Example: DrainLift XS-F
DrainLift Lifting unit
XS Size
-F Front-wall
5.2 Technical data
Connected voltage [V] 1~230, ± 10%
Power consumption P
1 [kW] 0,4
Rated current [A] 1,8
Mains frequency
Protection class
[Hz] 50
IP 24
Speed [¹/min] 2610
Operating mode
Max. total delivery head
[mWS] See name plate
S 3 30% (3 min. operation – 7 min. pause)
Max. permitted geodesic delivery head [mWS] 4
Max. volume flow
Max. fluid temperature
Gross volume
Dimensions incl. non-return valve
[m³/h] See name plate
[°C] 35
[l] 7,9
[mm] 515x168x410
(WxDxH)
Weight [kg] 6,5
Pressure port
Inlet ports
Ventilation
[DN] 32 (outer diameter AD 40)
[DN] 50, 100
[DN] 50
CE
WILO AG Dortmund
Nortkirchenstr. 100, 44263 Dortmund
07
EN 12050-3
DN 25 Sewage lifting unit for limited use
Lifting power - see rating plate
Installation and operating instructions Wilo-DrainLift XS-F 21
Noise level < 70 db(A)
Corrosion
protection
- inox/composite corrosion-resistant
materials
Please state all the information on the system name plate when ordering spare parts.
English
8
9
7
4
1
4
15
14
13
12
2
5
5
5
2
3
6
11
2
10
10
19
18
17
16
5.3 Scope of delivery
Complete DrainLift XS-F, with integrated alarm system and potential-free contact,
installed ready to plug in.
Fig. 2: Scope of delivery
1 1 pressure port discharge
elbow DN 32
2 3 sleeves DN 50
3 1 sleeve DN 100
4 2 hose clips 32-50
5 6 hose clips 40-60
6 2 hose clips 100-120
7 1 adapter joint 40 x 1 ¼"
8 1 adapter joint 40/50 x 1 ¼"
9 1 non-return valve 1 ¼" pressure pipe
10 1 non-return valve for inlet pipe DN 50
11 1 drain hose 600 mm with plug and hose clip
12 1 ventilation insert
13 1 active carbon filter
14 1 compensating orifice plate
15 1 ventilation grille
16 1 hanger bolt M8x200
17 1 wall plug S10
18 1 “Prohibited substances” sticker
19 1 installation and operating instructions
5.4 Accessories
Accessories must be ordered separately:
•Service hatch
•Gate valve 1¼"
• Alarm switchgear KAS
• Alarm switchgear DrainAlarm 2
For a detailed list and description see the catalogue/price list.
6Description and function
6.1 Description of the unit
An automatically operating small lifting unit (Fig. 3) including all required switching and
control mechanisms, with non-return valve, active carbon filter, elastic pressure port and
connections for a toilet, two additional drainage fixtures and a ventilation pipe.
The DrainLift XS-F small lifting unit is directly connected to the outflow bend of a wallhung toilet.
The direct toilet connection and the connections for additional drainage fixtures are on the
longitudinal sides of the unit, and the two ventilation ports are on the top of the tank. The
fluid flows out through an elastic, rotatable pressure pipe.
Ventilation takes place via the active carbon filter supplied into the installation room, or
odour-free via a ventilation pipe through the rough.
22 WILO AG 11/2007
English
Ø110
Ø50
Ø50 75
168
73
515
Ø50
Ø50
37
37
37 37
35
180
271
410
Fig. 3: Connections
3
4
Dimensions
12
1 Pressure pipe
2 Ventilation pipe
3 Inlet for wall hung toilet, HT pipe DN 100
4 Inlet pipe for shower/bidet
5 Inlet pipe for washbasin
5
6.2 Function
The DrainLift XS-F has a level switch, which switches on the pump according to the water
level. It is switched off automatically after a set time.
The motor winding is protected by an overload safety device which automatically switches
off the pump and switches it on again after it has cooled down.
An integrated, mains-dependent alarm signal (buzzer) signals any operating faults which
occur. An additional potential-free contact (5 A/250 V) on the board can be used to forward the signal.
7 Installation and electrical connection
DANGER! Risk of fatal injury!
Incorrect installation and inexpert electrical connection can pose a risk of fatal injury.
• The installation and electrical connection may only be carried out by qualified personnel in accordance with the applicable regulations!
• Observe the regulations on the prevention of accidents!
7.1 Preparing for installation
The DrainLift XS-F is designed for front wall installation (Fig. 4). The unit is installed directly
beside the module for a wall-hung toilet.
• The unit must be installed in a room protected from frost.
• The installation surface must be horizontal and flat.
• The lifting unit and its electrical connection (power plug) must remain accessible for maintenance after it is installed.
Installation and operating instructions Wilo-DrainLift XS-F 23
English
2%
15°
max. 350
min. 180
Ø50
min. 180
220
>
220
5
2
3
1
4
A*
A*
Fig. 4: Front wall installation
7.1.1 Modules for front wall installation
The DrainLift XS-F can be combined with all commercially available front wall installation
systems. The main installation conditions for the unit are shown in Fig. 5. To guarantee
accessibility, there must be a service hatch of at least 500 x 400 mm. An installation kit for
making a service hatch is available as an accessory.
If the front wall depth is 200 mm and several modules are aligned on a floor-mounted rail
larger than 37 x 37 mm, a compensating plate may have to be placed under the unit. The
plate should not be too thick, in order to ensure a sufficient fall in the drain pipe of the toilet bowl. The shower must also be placed higher by the thickness of the plate.
Fig. 5: Modules for front wall installation
min. 180
min. 550
500 x 400
min. 37
max. 37
24 WILO AG 11/2007
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