WIKA T32.1S, T32.3S Operating Instructions Manual

Operating instructions Betriebsanleitung
EN
DE
full assessment SIL 2
Temperaturtransmitter, Typ T32.xS
Head mounting version
model T32.1S
Rail mounting version
model T32.3S
EN
DE
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WIKA operating instructions model T32.xS
Operating instructions model T32.xS
Page
3 - 38
Betriebsanleitung Typ T32.xS
Seite
39 - 78
Further languages can be found at www.wika.com.
© 05/2010 WIKA Alexander Wiegand SE & Co. KG All rights reserved. / Alle Rechte vorbehalten. WIKA
®
is a registered trademark in various countries.
WIKA
®
ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions! Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!
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Contents
Contents
Declarations of conformity can be found online at www.wika.com.
1. General information 4
2. Safety 5
3. Specifications 12
4. Design and function 13
5. Transport, packaging and storage 14
6. Commissioning, operation 15
7. Notes for operating in safety-related applications (SIL) 23
8. WIKA T32 configuration software 23
9. Electrical connections 26
10. Notes for mounting and operating in hazardous areas 30
11. Maintenance 35
12. Faults 36
13. Return and disposal 37 Appendix 1: FM/CSA Installation drawing 74 Appendix 2: EU declaration of conformity 78
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1. General information
The temperature transmitter described in the operating instructions has been designed and manufactured using state-of-the-art technology. All components are subject to stringent quality and environmental criteria during production. Our management systems are certified to ISO 9001 and ISO 14001.
These operating instructions contain important information on handling the instrument. Working safely requires that all safety instructions and work instructions are observed.
Observe the local accident prevention regulations and general safety regulations, in effect for the instrument's range of use.
The operating instructions are part of the instrument and must be kept in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time.
Skilled personnel must have carefully read and understood the operating instructions, prior to beginning any work.
The manufacturers liability is void in the case of any damage caused by using the product contrary to its intended use, non-compliance with these operating instructions, assignment of insufficiently qualified skilled personnel or unauthorised modifications to the instrument.
The general terms and conditions, contained in the sales documentation, shall apply.
Subject to technical modifications.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: TE 32.04
- Application consultant: Tel.: +49 9372 132-0 Fax: +49 9372 132-406 info@wika.com
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation, which can result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation, which can result in light injuries or damage to equipment or the environment, if not avoided.
1. General information
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Information
... points out useful tips, recommendations and information for efficient and trouble-free operation.
DANGER!
... identifies hazards caused by electrical power. Should the safety instructions not be observed, there is a risk of serious or fatal injury.
WARNING!
... indicates a potentially dangerous situation hazardous area that can result in serious injury or death, if not avoided.
2. Safety
WARNING!
Before installation, commissioning and operation, ensure that the appropriate temperature transmitter has been selected in terms of measuring range, design and specific measuring conditions. Non-observance can result in serious injury and/or damage to the equipment.
WARNING!
This is Protection Class 3 equipment for connection at low voltages, which are separated from the power supply or voltage by greater than AC 50 V or DC 120 V. Preferably, a connection to an SELV or PELV circuit is recommended; alternatively protective measures from HD 60346-4-41 (DIN VDE 0100-410).
Alternatively for North America: The connection can be made in line with “Class 2 Circuits” or “Class 2 Power Units” in accordance with CEC (Canadian Electrical Code) or NEC (National Electrical Code)
Further important safety instructions can be found in the individual chapters of these operating instructions.
1. General information / 2. Safety
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2.1 Intended use
The model T32.xS temperature transmitter is a universal transmitter, configurable via HART
®
protocol, for use with resistance thermometers (RTD), thermocouples (TC),
resistance and voltage sources as well as potentiometers.
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The technical specifications contained in these operating instructions must be observed. Improper handling or operation of the instrument outside of its technical specifications requires the instrument to be taken out of service immediately and inspected by an authorised WIKA service engineer.
If the instrument is transported from a cold into a warm environment, the formation of condensation may result in the instrument malfunction. Before putting it back into operation, wait for the instrument temperature and the room temperature to equalise.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
2.2 Personnel qualification
WARNING! Risk of injury should qualification be insufficient!
Improper handling can result in considerable injury to personnel and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled personnel who have the qualifications described below.
Keep unqualified personnel away from hazardous areas.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specific regulations, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
2. Safety
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2.3 Additional safety instructions for instruments per ATEX
WARNING!
Non-observance of these instructions and their contents may result in the loss of explosion protection.
WARNING!
Observe the applicable regulations for the use of Ex-class instruments
Do not use transmitters with any damage to the exterior!
2.4 Special hazards
WARNING!
Observe the information given in the applicable type examination certificate and the relevant country-specific regulations for installation and use in hazardous areas (e.g. IEC 60079-14, NEC, CEC). Non-observance can result in serious injury and/or damage to equipment.
For additional important safety instructions for instruments with ATEX approval see chapter 2.3 “Additional safety instructions for instruments per ATEX”.
WARNING!
The functional galvanic isolation present in the instrument does not ensure sufficient protection against electrical impulses in the sense of EN 61140.
WARNING!
For hazardous media such as oxygen, acetylene, flammable or toxic gases or liquids, and refrigeration plants, compressors, etc., in addition to all standard regulations, the appropriate existing codes or regulations must also be
followed.
WARNING!
To ensure safe working on the instrument, the operator must ensure
that suitable first-aid equipment is available and aid is provided whenever required.
that the operating personnel are regularly instructed in all topics regarding work safety, first aid and environmental protection and know the operating instructions and, in particular, the safety instructions contained therein.
2. Safety
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WARNING!
When working during a running process operation, measures to prevent electrostatic discharge from the connecting terminals should be taken, as a discharge could lead to temporary corruption of the measured value.
The model T32.1S temperature transmitter should only be used with grounded thermometers! The connection of a resistance thermometer (e.g. Pt100) to the T32.3S must be made with shielded cable. The shield must be electrically connected with the housing of the grounded thermometer. (drawings see chapter 6.1 “Grounding”)
The connection of a thermocouple sensor to the T32.3S must be made with a screened cable. The shield must be electrically connected with the housing of the grounded thermometer and, additionally, grounded to the side of the T32.3S. It should be ensured that there is equipotential bonding on installation, so that no balancing current can flow via the shield. Here, in particular, the installation regulations for hazardous areas should be followed!
The enclosure is constructed from plastic. To prevent the risk of electrostatic sparking the plastic surface should be cleaned only with a damp cloth.
DANGER! Danger of death caused by electric current
Upon contact with live parts, there is a direct danger of death.
The instrument may only be installed and mounted by skilled personnel.
Operation using a defective power supply unit (e.g. short circuit from the mains voltage to the output voltage) can result in life-threatening voltages at the instrument!
WARNING!
Only instruments as described in chapter 4.2 “Operation in safety-related applications” are qualified for use in safety-related applications. Do not use other instruments in safety or Emergency Stop devices. Incorrect use of the instrument can result in injury.
2. Safety
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2. Safety
2.5 Version history per NAMUR NE53
2.5.1 HART
®
5 instruments
Version Notes Configuration
WIKA_T32 software
T32 HART® instrument revision
Corresponding DD (Device
Description)
v2.1.3 first T32.xS version v1.50 3 Dev v3, DD v1 v2.2.1 T32.xS version with SIL
option
v1.51 3 Dev v3, DD v1
v2.2.3 T32.xS (Change
Notification Q2/2014)
v1.51 3 Dev v3, DD v1
2.5.2 Option: HART® 7 instruments
Version Notes Configuration
WIKA_T32 software
T32 HART® instrument revision
Corresponding DD (Device
Description)
v2.3.1 Optional
HART® 7 version
v1.51 4 Dev v3, DD v1
Model with SIL: T32.1S.0IS-S without SIL: T32.1S.0IS-Z
Date of manufacture (year-month)
Serial number
Ex marking
Approval logos
Power supply
Output signal, HART® version
Sensor, Pt100 or RTD
Measuring range
TAG no.
 
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2.6 Labelling, safety labels
Product label (example)
Head mounting version, model T32.1S
2. Safety
Model with SIL: T32.3S.0IS-S without SIL: T32.3S.0IS-Z
Date of manufacture (year-month)
Ex marking
Approval logos
Power supply
Output signal, HART® version
Pin assignment
TAG no.
Measuring range
Sensor, Pt100 or RTD Serial number
Before mounting and commissioning the instrument, ensure you read the operating instructions!
11
11
11
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Rail mounting version, model T32.3S
2. Safety
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3. Specifications
Specifications Model T32.xS
Permissible ambient temperature -60 1) / -50 2) / -40 ... +85 °C Climate class per IEC 654-1: 1993 Cx (-40 ... +85 °C, 5 ... 95 % r. h.) Maximum permissible humidity
Model T32.1S
per IEC 60068-2-38: 1974
Model T32.3S
per IEC 60068-2-30: 2005
Test max. temperature variation 65 °C and -10 °C, r. h. 93 % ±3 %
Test max. temperature 55 °C, r. h. 95 %
Vibration resistance per IEC 60068-2-6:2007 Test Fc: 10 ... 2,000 Hz; 10 g, Amplitude 0.75 mm Shock resistance per IEC 68-2-27: 1987 Test Ea: Acceleration Type I 30 g and Type II 100 g Salt fog per IEC 60068-2-52 Severity level 1 Freefall in accordance with
IEC 60721-3-2: 1997
Drop height 1,500 mm
Electromagnetic compatibility (EMC)
3)
EN 61326 Emission (Group 1, Class B) and immunity (industrial application)
1) Special version on request (only available with specific approvals), not for rail mounting version T32.3S
2) Special version, not for rail mounting version T32.3S
3) During interference an increased measuring deviation of up to 1 % has to be considered.
For further specifications see WIKA data sheet TE 32.04 and the order documentation.
For further important safety instructions for operation in hazardous areas see chapter 10 “Notes for mounting and operating in hazardous areas”.
3. Specifications
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4. Design and function
4.1 Description
The temperature transmitter is used for converting a resistance value or a voltage value into a proportional current signal (4 ... 20 mA). Thus the sensors are permanently monitored for their fault-free operation.
The transmitter meets the requirements for:
Functional safety per IEC 61508 / IEC 61511-1 (depending on the version)
Explosion protection (depending on the version)
Electromagnetic compatibility in accordance with NAMUR recommendation NE21
Signalling at the analogue output in accordance with NAMUR recommendation NE43
Sensor burnout signalling in accordance with NAMUR recommendation NE89 (corrosion monitoring sensor connection)
4.2 Operation in safety-related applications
The model T32.xS.xxx-S (SIL version) has been designed for use in safety­related applications.
The marking of this design variant is given in chapter 2.6 “Labelling, safety marking”. For operation in safety-related applications the additional requirements must be observed (see safety manual “Information on functional safety of model T32.xS”). The instructions contained in this must be followed without fail.
4.3 Scope of delivery
Cross-check scope of delivery with delivery note.
4. Design and function
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5. Transport, packaging and storage
5.1 Transport
Check instrument for any damage that may have been caused by transport. Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting. Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage:
Storage temperature: -40 ... +85 °C
Humidity: 95 % relative humidity
Avoid exposure to the following factors:
Direct sunlight or proximity to hot objects
Mechanical vibration
Soot, vapour, dust and corrosive gases
5. Transport, packaging and storage
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6. Commissioning, operation
In hazardous areas, only use temperature transmitters that are approved for those hazardous areas. The approval is marked on the product label.
6.1 Grounding
Connection head BSZ
grounded
Loop circuit
The model T32.1S temperature transmitter should only be used with grounded thermometers!
grounded
grounded shield
Thermowell with sensor
grounded
sensor wire
equipotential bonding
T32.xS
Field housing/ switch cabinet
For thermocouples, additionally ground here!
For grounding of the model T32.xS temperature transmitter see safety instructions page 7f.
Connection head BSZ
6. Commissioning, operation
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For applications with higher EMC requirements, it is recommended using a shielded cable between the temperature transmitter and the sensor, especially in connection with long leads to the sensor. For an exemplary illustration, see drawing.
6.2 Mounting
6.2.1 Transmitter in head mounting version (model T32.1S)
The transmitters for head mounting (model T32.1S) are designed to be mounted on a measuring insert within a Form B, DIN connection head, with extended mounting space. The connection wires of the measuring insert must be approx. 50 mm long and insulated.
grounded
grounded shield
sensor wire
equipotential bonding
T32.xS
Field housing/
switch cabinet
For thermocouples, additionally ground here!
sensor
For grounding of the model T32.xS temperature transmitter see safety instructions page 7f.
Mounting example:
3173801.A
6. Commissioning, operation
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Mounting on the measuring insert
Mount the transmitter on the circular plate of the measuring insert using two countersunk M3 screws per EN ISO 2009. Appropriate threaded inserts have been press-fitted in the underside of the case. Assuming the countersinking is carried out correctly, the permissible screw length can be calculated as follows:
Check the screw length before fixing the transmitter to the measuring insert: insert the screw into the circular plate and verify length of 4 mm!
CAUTION!
Do not exceed the maximum permissible screw length! The transmitter will be damaged if the screws are screwed further than 4 mm into the bottom of the transmitter.
Mounting in connection head
Insert the measuring insert with the mounted transmitter into the protective sheath and secure into the connecting head using screws in pressure springs.
Installation by means of DIN rail adapter
If the mechanical adapter, available as an accessory, is used the T32.1S head transmitters can also be fixed on a DIN rail.
6.2.2 Transmitter in rail mounting version (model T32.3S)
Fasten the rail mounting case (model T32.3S) onto a 35 mm top-hat rail (EN 60175) by simply locking it into place without the need for any tools. Disassembly is achieved by unlocking the locking element.
l
max
= s + 4 mm
with l
max
Length of screw in mm
s Thickness of circular plate in mm
3173801.B
max. 4
Circular plate
l
s
3173801.C
6. Commissioning, operation
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6.3 Configuration
The following parameters can all be configured: sensor model, sensor connection, user measuring range, output limit, alarm indication, terminal voltage monitoring, sensor break monitoring, measuring range monitoring, measuring rate, damping, write protection, offset values (1-point correction), Tag No. and user linearisation (custom chararcteristic curve). Furthermore, a linear transformation of the process value is possible using a 2-point correction.
User linearisation: Via software, customer-specific sensor characteristics can be stored in the transmitter in order to define other sensor types. Number of auxiliary points: min. 2; max. 30. If more than 2 sensors are connected (dual sensor function) further configurations can be carried out. With the dual sensor function, two identical sensors (resistance sensor or thermocouple) with the same measuring range are connected and then processed together.
The transmitters are delivered with a basic configuration (see data sheet TE 32.04) or configured according to customer specifications. If the configuration is changed afterwards, the modifications must be noted on the label using a water-resistant felt-tip pen.
A simulation of the input value is not required to configure the T32. A sensor simulation is only required for the functional test.
Freely programmable sensor functionality when 2 sensors have been connected (dual sensor)
Sensor 1, sensor 2 redundant: The 4 … 20 mA output signal delivers the process value of sensor 1. If sensor 1 fails, the process value of sensor 2 is output (sensor 2 is redundant).
Average value: The 4 … 20 mA output signal delivers the average value from sensor 1 and sensor 2. If one sensor fails, the process value of the working sensor is output.
Minimum value: The 4 ... 20 mA output signal delivers the lower of the two values from sensor 1 and sensor
2. If one sensor fails, the process value of the working sensor is output.
Maximum value: The 4 ... 20 mA output signal delivers the higher of the two values from sensor 1 and sensor 2. If one sensor fails, the process value of the working sensor is output.
Difference: The 4 … 20 mA output signal delivers the difference between sensor 1 and sensor 2. If one sensor fails, the process value of the working sensor is output.
6. Commissioning, operation
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Freely programmable monitoring functions
Monitoring of the measuring range: If this function is activated, an error is signalled on the current loop (< 3.6 mA) if the measured value is either below or over the limits of the measuring range.
Freely programmable monitoring functions when 2 sensors have been connected (dual sensor)
The following options are not available in the difference mode!
Redundancy/hot backup: In the case of a sensor error (sensor break, line resistance too high or measured value outside the measuring range of the sensor) of one of the two sensors, the process value will be the value from the working sensor only. Once the error is rectified, the process value will again be based on the two sensors, or on sensor 1.
Ageing monitoring (sensor drift monitoring): An error signal on the output is activated if the value of the temperature difference between sensor 1 and sensor 2 is higher than a set value, which can be selected by the user. This monitoring only generates a signal if two valid sensor values can be determined and the temperature difference is higher than the selected limit value. (Cannot be selected for the “Difference” sensor functionality, since the output signal already indicates the difference value).
6.3.1 Configuration via the PC
To configure the transmitter, both configuration software and a HART
®
modem are needed.
WIKA offers 3 different HART
®
modem models for this.
HART® modem with USB interface, model 010031, order No. 11025166
HART® modem with RS232 interface, model 010001, order No. 7957522
Bluetooth HART® modem, ATEX, CSA, FM approved, model 010041,
on request
The HART
®
modem may also be used in conjunction with other configuration
software (see chapter 8 “WIKA T32 configuration software”).
6. Commissioning, operation
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6. Commissioning, operation
WIKA T32 configuration software
We recommend using our WIKA T32 configuration software. This software is regularly updated and adapted to the firmware extensions of the T32, so that you always have full access to all functionalities and parameters of the transmitter (see chapter 8 “WIKA T32 configuration software”).
Further configuration software
With the following software tools it is also possible to carry out configurations at the T32 e.g.:
AMS and SIMATIC PDM (T32_EDD)
FieldMate, PACTware, SmartVision and Fieldcare (DTM_T32)
DTM in FDT 1.2 frame application
With any other HART
®
configuration tool the generic mode functionalities can be operated
(e.g. measuring range or Tag No.).
Further information on the configuration of the T32 with the software tools mentioned above is available on request.
6.3.2 DD version
The model T32.xS temperature transmitter can be used with the following DTM and DD versions.
T32 HART® instrument revision
Corresponding DD
(Device Description)
T32 HART® DTM
0 Dev v0, DD v2 DTM 1.0.2 1 Dev v1, DD v1 DTM 1.0.2 2 Dev v2, DD v1 DTM 1.0.2 3 Dev v3, DD v1 DTM 2.0.0.175, DTM 2.1.0 Optional: HART
®
7 version
4 Dev v3, DD v1 DTM 2.1.0
6.3.3 HART® communicator (FC375, FC475, MFC4150, MFC5150)
With the HART
®
communicator the instrument functions are selected via various menu
levels and with the help of a special HART
®
function matrix (see chapter 6.5 “HART®
configuration tree”).
6.4 Connection of FSK modem, HART
®
communicator
WARNING!
The measuring circuit has to have a load of at least 250 Ω.
For all transmitters with hazardous area protection observe chapter 10 “Notes for mounting and operating in hazardous areas”.
This resistor is already integrated in most power supplies available in the market and is therefore not required separately. Frequently a special connection for the FSK modem is already available.
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6.5 HART® configuration tree (part 2 see next page)
1. Device setup
2. PV
3. PV AO
4. PV % measuring
range
5. PV LRV low
range value ??
6. PV URV upper
range value ??
7. SV
8. TV
9. 4V
1. Process variables
2. Diagnostics/
Service
3. Basic setup
4. Detailed setup
5. Review
6. Write protection
7. Write protection
off/on
1. Sensor
2. AI % measuring range
3. AO 1
4. CJC temperature
5. PV drag pointer
1. Test device
2. Loop test
3. Calibration
4. Device temp. drag
pointer
5. Set error reaction
1. PV high
2. PV low
3. Reset values
1. Status
2. Selftest
3. Reset
4. Device op time
1. Set measuring range
2. Process adaption
3. D/A trim
1. Max. device temp.
2. Min. device temp.
3. Reset values
1. Attention
2. Process adaption -
Sensor 1
3. Process adaption -
Sensor 2
4. Reset values
1. Ta g
2. Set measuring range
3. Sensor selection
4. PV phys.unit
5. PV damping
6. PV sensor serial no.
1. Sensors..
.
.
1. Process sensors
.
.
.
.
1. PV
2. PV sensor unit
3. PV sensor serial no.
4. Sensor information
5. 4V
6. Sensor selection
7. Sensor type
8. Linearizatin mode
9. Sensor connection
Dual sensor mode Sensor drift limit
1. PV LSL
2. PV USL
3. PV min.measuring span
4. Sensor operation
5. QV / 4V info
6. Custom sensor
7. Custom sensor info
6. Commissioning, operation
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HART® configuration tree (part 2)
.
.
.
.
2. Signal condition
3. Output condition
4. Error conditioning
5. Device information
.
.
.
.
2. Electrical temperature
Process adaption
2W offset Cj. settings
Ptx 0°C resistance
Potentiometer
resist.
1. Attention
2. Process adaption - Sensor 1
3. Process adaption - Sensor 2
4. Reset values
1. TV
2. Cj. mode
3. Cj. fixed value
4. Cj. temp. offset
1. Electrical temp.
2. Ta max
3. Ta min
4. Device temp. drag
1. Max. device temp.
2. Min. device temp.
3. Reset values
1. Sensor damping
2. Set measuring range
3. AI % measuring range
1. Analogue output
2. HART
®
output
1. AO1
2. Output limits
3. Loop test
4. D/A trim
1. Poll address
2. Num req preambles
3. Burst mode
4. Burst option
5. HART
®
dev.
malfunction
1. Alarm level values
2. Set error direction
3. Monitor output limits
4. Monitor ambient temp.
1. Distributor
2. Model
3. Type code
4. Device ID
5. Tag
6. Date
7. Activating write protection
8. Write protection off/on
9. Change passwort
Description
Message
Final assembly number
Revision number
Device operating time
1. Universal rev.
2. Field devices rev.
3. Software rev.
4. Hardware rev.
5. FW version
6. Commissioning, operation
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Abbreviations used
PV: Process value (primary value) SV: Temperature of internal electronics (secondary value) TV: Thermocouple compensation temperature (tertiary value) AO: Analogue output
URV: Max. value (upper range value) LRV: Min. value (lower range value) LSL: Min. sensor limit (lower sensor limit) USL: Max. sensor limit (upper sensor limit)
7. Notes for operating in safety-related applications (SIL)
The model T32.xS.xxx-S (SIL version) has been designed for use in safety­related applications.
For operation in safety-related applications the additional requirements must be observed (see safety manual “Information on functional safety of model T32.xS”). The instructions contained in this must be followed without fail.
8. WIKA T32 configuration software
For installation please follow the instructions of the installation instructions. A free-of­charge download of the up-to-date version of the WIKA_T32 software is available from www.wika.com.
8.1 Starting up the software
Start the WIKA_TT software by double-clicking on the WIKA T32 icon.
To get complete access to all functions and parameters of the T32, you must choose the access level “Specialist”. After installation, by default, no password is activated!
6. Commissioning, operation ... 8. WIKA T32 configuration ...
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8.2 Connection
Through the menu entry “connect” → “Single instrument”,
it will try to establish communication with a HART
®
-
capable device with the HART
®
Poll Address 0 (zero). If this attempt is unsuccessful, the software will try to establish a Multidrop connection. The addresses 1-15 will be successively connected and will try to establish communication to a connected device.
Connection is only possible to a single instrument at any one time!
After successful connection the software shows the basic data for the connected instrument:
TAG mark
Description
User message
Serial number
Instrument model and version
Manufacturer and the PC port used
Confirm connection established with “OK”.
8.3 Parameter configuration (configurable)
All data important for operating can be adjusted in the menu
“Instrument data” → “Edit instrument data”.
8. WIKA T32 configuration software
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