WIKA IUT-11 User Manual

IUT-10 / IUT-11
Operating instructions Betriebsanleitung
Universal transmitter for applications in hazardous environments
GB
GB
GBF
DUniversaltransmitter für den Einsatz in explosionsgefährdeten Bereichen
WIKA Alexander Wiegand GmbH & Co. KG
Alexander-Wiegand-Straße 30 63911 Klingenberg/ Germany Tel. (+49) 93 72/132-295 Fax (+49) 93 72/132-706 E-Mail support-tronic@wika.de www.wika.de
IUT-10
IUT-11
Universal IS Pressure Transmitter UniTrans
Contents
Contents
1 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
2 Special Intrinsic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .80
2.1 Protection of diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.2 Special wiring advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.3 Connection to Zone 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.4 Special precaution for connection to Zone 0 and or Zone 20 . . . . . . . . . . . . . . . . 80
2.5 Instructions for temperature ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2.6 Special instructions for dust explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . 81
3 EC-Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
4 EC-Type Examination Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
5 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
5.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5.1.1 Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5.1.2 Processing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.1.3 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.2 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.2.1 Functions of Transmitters without Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.2.2 Functions of Transmitters with Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.2.3 Functional features of transmitters with HART-Communication . . . . . . . . . . . . . 100
5.3 Installation Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.1 Input-values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.2 Output-values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.3 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6.4 Auxilliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.5 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.6 Process Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.7 Safety-related nominal values for IS protection conditions . . . . . . . . . . . . . . . . . 106
6.8 Product labels (example). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
7.1 Pressure Transmitter Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
7.2 Display Unit Upgrades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
7.3 Housing Reconfiguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
7.4 Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
7.5 Pressure Compensation when using a Relative Pressure Sensor . . . . . . . . . . . 111
8 Operation of Devices without Displays . . . . . . . . . . . . . . . . . . . . . . .112
8.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
8.2 Key Functions (only for transmitters without display) . . . . . . . . . . . . . . . . . . . . . 112
2266939.05 D/GB 06/2006
8.3 Calibration with Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
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Universal IS Pressure Transmitter UniTrans
Contents
8.3.1 Zero Point Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.3.2 Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.4 Calibration without Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
8.4.1 Zero Point Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
8.4.2 Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
8.4.3 Mounting correction of the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.5 Integration Time (Damping) Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.6 Reset to Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
9 Operation of Transmitters with Display. . . . . . . . . . . . . . . . . . . . . . . 118
9.1 The Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
9.2 Key Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.3 The Programming Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
9.4 Default Data (factory settings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.5 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.5.1 Main Menu: Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.5.2 Main Menu: Calibration of zero and span (with / without pressure) . . . . . . . . . . . 124
9.5.3 Main Menu: Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
9.5.4 Main Menu: Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
9.5.5 Main Menu: Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.5.6 Main Menu: Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
10 Transmitter Operation with HART®-functionality . . . . . . . . . . . . . . 130
10.1 Possible HART® connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
10.1.1 Connection of the HART®- hand terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
10.1.2 Connecting the HART®-modem for PC operation . . . . . . . . . . . . . . . . . . . . . . . . 131
10.2 Operation via PC and the software PACTware‘ . . . . . . . . . . . . . . . . . . . . . . . . . . 132
10.2.1 Menu 'Device info'. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
10.2.2 Menu 'Description' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
10.2.3 Submenu 'Parameter' - Device info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
10.2.4 Submenu 'Parameter' - Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
10.2.5 Submenu 'Parameter' - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
10.2.6 Submenu 'Parameter' - Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
10.2.7 Window 'Service'. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
10.2.8 Window 'Simulation' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
10.2.9 Window 'Measured value' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
10.2.10 Window 'Trend' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
10.2.11 Window 'Burst mode' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
10.2.12 Window 'Diagnosis'. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
11 Diagnostics and Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
13 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
13.1 Dimension Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
13.2 Model Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
13.3 Warranty Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
13.4 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
13.5 Units of Pressure Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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2266939.05 D/GB 06/2006
Universal IS Pressure Transmitter UniTrans
g
1 General Safety Instructions
• Select the appropriate pressure transmitter with regard to scale range, performance and specific measurement conditions prior to installing and
Warnin
starting the instrument.
• Observe the relevant national regulations (e.g.: EN 50178, NEC, CEC) and observe the applicable standards and directives for special applications (e.g. with dangerous media such as oxygen, acetylene, flammable gases or liquids and toxic gases or liquids and with refrigeration plants or compressors).
If you do not observe the appropriate regulations, serious injuries and/or damage can occur!
• Open pressure connections only after the system is without pressure!
• Please make sure that the pressure transmitter is only used within the overload threshold limit at all times!
• Observe the ambient and working conditions outlined in chapter 6 "Technical Data"
• Ensure that the pressure transmitter is only operated in accordance with the provisions, i.e. as described in the following instructions.
• Do not interfere with or change the pressure transmitter in any other way than described in these operating instructions...
• Remove the pressure transmitter from service and mark it to prevent it from being used again accidentally, if it becomes damaged or unsafe for operation..
Take precautions with regard to remaining media in removed
pressure transmitter. Remaining media in the prsesure port may be hazardous or toxic!
• Have repairs performed by the manufacturer only.
• Consider the details given in the EC-type examination certificate as well as the respective specifications for explosion hazard use of the country concerned (e.g.: IEC 60079, NEC, CEC). If you do not observe these stipulations, serious injuries and/or damage can occur.
Other important safety guidelines can be found in the different sections of this instruction manual.
Contents
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
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Universal IS Pressure Transmitter UniTrans
Special Intrinsic Safety Instructions
2 Special Intrinsic Safety Instructions
2.1 Protection of diaphragm
As soon as the diaphragm of an instrument gets damaged, absolutely no intrinsic safety can be guaranteed any longer! Thus the diaphragm must not come in con­tact with abrasive substances! The diaphragm must be protected against pressure
Warning
peaks and must not be touched by tools! Information about material consistency against corrosion and diffusion can be found in our WIKA Handbook, 'Pressure and Temperature Measurement' (German: ISBN 3-9804074-0-3, English: ISBN 3­9804074-1-1).
2.2 Special wiring advice
The housing must always be connected to earth to protect the instrument against electromagnetic fields and electrostatic charges.
Warning
The cables and wires must not be damaged. Cables for applications in Zone 1 and 2 or Zone 21 and 22 must be checked with a test voltage between conductor/earth, conductor/screen, screen/earth of more than 500 V (AC). Flying leads with fine wires must be covered by an end splice (cable preparation). Both the internal capacity and inductivity must be considered. Conductive screens may only be connected to earth one-sided and outside the hazardous area.
2.3 Connection to Zone 0
(In general Zone 0 is given when the instrument is surrounded by a mixture of explosive gases more than 1.000 hours per year = continuous hazard. The trans-
Warning
mitter may only be operated under Zone 0 conditions, as long as an atmospherical pressure of 0.8 to 1.1 bar is guaranteed). The circuits must be of type Ex ia. The ingress protection must comply to IP 67 according to IEC 529.
2.4 Special precaution for connection to Zone 0 and or Zone 20
Make absolutely sure to follow the advice given in the IEC publication 60 529 for connection to Zone 0 and/or Zone 20 for IP 67 pressure connections!
Warning
Warning
Installation in non-metallic vessels: All metallic parts reaching into Zone 0 and/or Zone 20 must be grounded. The intrinsically safe circuit must be decoupled from the regular circuit.
If the mounting position is less than 1m away from the transition into Zone 0 and/or Zone 20 an overvoltage protection must be integrated. This can either be done within the transmitter (option: overvoltage protection), or outside the transmitter by the customer himself.
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexander- Wiegand-Str. · 6 3911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: sup port-tronic@wika.d e ·
80
www.wika.de
2266939.05 D/GB 06/2006
Universal IS Pressure Transmitter UniTrans
Special Intrinsic Safety Instructions
2.5 Instructions for temperature ranges
Observe the permissible surface temperatures applicable for this range according to the defined temperature classes.
Warning
Warning
Observe the maximum temperature value (of the temperature range defined under item 15.3. in the EC type test certificate at the hexagon of the process connection.
Protect the pressure transmitter against touching or affix a warning notice.
Insulate heat sources thermally from the pressure transmitter (e.g. pipes or tanks).
2.6 Special instructions for dust explosion protection
Ensure that under hazardous dust environments the pressure transmitter is moun­ted in a shielded section and protect it against shocks.
Warning
Warning
When installing the pressure transmitter or the cable gland into areas which require category 1D equipment, ensure that ingress protection IP 6X according to IEC 60 529 is guaranteed.
Observe the EN 50281-1-2 in relation to e.g. dust deposits and temperature.
The permissible ambient temperatures as well as the maximum surface tempera­tures are to be taken from the EC type test certificate.
4
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexander- Wiegand-Str. · 6 3911 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-ma il: support-tronic@wik a.de · www.wika.de
81
Universal IS Pressure Transmitter UniTrans
3 EC-Declaration of Conformity
EC-Declaration of Conformity
EG-Konformitäts-
erklärung
EC Declaration of
Conformity
Déclaration de
Conformité CE
Dokument Nr.: Document No.: Document No.:
11135212.01 11135212.01 11135212.01
Wir erklären in alleiniger Verantwortung, dass die mit gekennzeichneten Produkte
We declare under our sole responsibility that the marked products
Nous déclarons sous notre seule responsabilité que les appareils marqués
Typen: Models: Types:
IUT-10 / IUT-11 IUT-10 / IUT -11 IUT-10 / IUT-11
Beschreibung: Description: Description:
Universaltransmitter UniTrans
Universal Pressure Transmitter UniTrans
Transmetteur de pression UniTrans
gemäß gültigem Datenblatt: according to the valid data-sheet: selon fiche technique valide:
PE 86.02 PE 86.02 PE 86.02
die grundlegenden Anforderungen der folgenden Richtlinie(n) erfüllen:
97/23/EG (DGRL) 89/336/EWG (EMV), 94/9/EG (ATEX)
Die Geräte wurden entsprechend den folgenden Normen geprüft:
EN 61326:1997 +A1 +A2 +A3 EN 61326:1997 +A1 +A2 +A3 EN 61326:1997 +A1 +A2 +A3 EN 50014:1997 +A1 +A2 EN 50014:1997 +A1 +A2 EN 50014:1997 +A1 +A2 EN 50020:2002 EN 50020:2002 EN 50020:2002 EN 50281-1-1:1998 +A1 EN 50281-1-1:1998 +A1 EN 50281-1-1:1998 +A1 EN 20284:1999 EN 20284:1999 EN 20284:1999
(1)
PS > 200 bar: Bewertungsverfahren Modul A
(2)
EG-Baumusterprüfbescheinigung DMT 99 ATEX E 093 von EXAM BBG Prüf- und Zertifizier GmbH, Bochum (Reg.-Nr. 0158).
WIKA Alexander Wiegand GmbH & Co. KG
Klingenberg, 2006-05-08
Geschäftsbereich TRONIC Company division TRONIC Ressort TRONIC
(1)
,
(2)
are in conformity with the essential requirements of the directive(s)
97/23/EC (PED) 89/336/EEC (EMC), 94/9/EC (ATEX)
The devices have been tested according to the standards:
(1)
PS > 200 bar: assessment procedure Module A
(2)
EC-type-examination certificate DMT 99 ATEX E 093 of EXAM BBG Prüf- und Zertifizier GmbH, Bochum (reg. no. 0158).
(1)
,
(2)
Qualitätsmanagement TRONIC Quality management TRONIC Management de la qualité TRONIC
sont conformes aux exigences essentielles de la (les) directive(s)
97/23/CE (DESP) 89/336/CEE (CEM), 94/9/CE (ATEX)
Les appareils ont été vérifiés suivant les normes:
(1)
PS > 200 bar: procédure d’évaluation Module A
(2)
Attestation d’examen CE de type DMT 99 ATEX E 093 de EXAM BBG Prüf- und Zertifizier GmbH, Bochum (reg. no. 0158).
(1)
,
(2)
i. V. Stefan Richter
WIKA Alexander Wiegand Tel +49 · 93 72 · 132-0 Kommanditgesellschaft: Komplementärin: WIKA Alexander Wiegand Verwaltungs GmbH GmbH & Co. KG Fax +49 · 93 72 · 132-406/414 Sitz Klingenberg Sitz Klingenberg Alexander-Wiegand-Straße www.wika.de Amtsgericht Aschaffenburg Amtsgericht Aschaffenburg HRB 306 63911 Klingenberg · Germany info@wika.de HRA 1819 Geschäftsführer: Alexander Wiegand
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
82
i. A. Thomas Gerling
2266939.05 D/GB 06/2006
Universal IS Pressure Transmitter UniTrans
4 EC-Type Examination Certificate
EC-Type Examination Certificate
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
83
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
84
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EC-Type Examination Certificate
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
85
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
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EC-Type Examination Certificate
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
87
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
88
2266939.05 D/GB 06/2006
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
89
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
90
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Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
91
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
92
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Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
93
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
Translation by
g
DMT
st
Addendum
(addition according to Guideline 94/9/EG, appendix III, number 6)
to the EC T
1
YPE TEST CERTIFICATE
DMT 99 ATEX E 091 U
Component: Display model IRU-1*-*
Manufacturer: WIKA Alexander Wiegand GmbH & Co.
Address: D 63911 Klingenberg / Main
Description The display can also be manufactured in compliance with the test documents mentioned in the related test certificate No. BVS PP 99.2082 EG / N1
Test report No. BVS PP 99.2082 EG / N1, edition 04/28/2000, 3 Pages
DMT Deutsche Montan Technologie GmbH
DMT Association for Research and Testing GmbH
(Signature illegible) (Signature illegible) DMT certification agency Head of department in charge
Essen, April 24, 2000
Page 1 of 1, of the addendum to the DMT 99 ATEX E 091 U
Am Technologiepark 1, 45307 Essen, Telephone (0201)172-1416, Telefa (0201)172-1716
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
94
This certificate may only be distributed in unaltered form.
2266939.05 D/GB 06/2006
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
2266939.05 D/GB 06/2006
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
95
Universal IS Pressure Transmitter UniTrans
EC-Type Examination Certificate
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
WIKA Alexander Wiegand GmbH & Co. KG · Alexand er-Wiegand-Str. · 6391 1 Klingenberg · (09372) 132 - 710 · Fax - 706 · E-mail: support-tronic@wika.de · www.wika.de
96
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Universal IS Pressure Transmitter UniTrans
Product Description
5 Product Description
The intrinsically safe pressure transmitter UniTrans can be used in level control applications as well as for pressure measurement applications in process industry. A variety of process connections, measurement ranges, main boards and display options result in a product for a wide range of applications.
5.1 Construction
The UniTrans consists of a pressure sensor, a control interface unit and a housing cover with optional display. Due to this modular design, different transmitter versions can be mounted (see “Model Key” on page 151).
Direct Mounted
Processing Unit Housing
5.1.1 Pressure Transducer
The pressure transducer has a piezo-resistive or thinfilm measurement cell depend­ing on the pressure range. The sensors are temperature compensated, and have a hermetically welded membrane which is "helium" leak-tested. The pressure transduc­ers do not have internal sealing elements.
Pressure transducers further distinguish themselves from one another based on their pressure ranges and the different materials of wetted parts. Different process connec­tions can be selected to serve a wide range of applications.
Never exceed the overpressure limit of the respective pressure transducer.
Warning
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WIKA Alexand er Wiegand GmbH & Co. KG · Alexa nder-Wiegand-Str . · 63911 Klingen berg · (09372) 1 32 - 710 · Fax - 7 06 · E-mail: sup port-tronic@wik a.de · www.wika. de
97
Universal IS Pressure Transmitter UniTrans
Product Description
5.1.2 Processing Unit
The processing unit, which is integrated in the housing contains the terminal compart­ment and the keypad used for programming the transmitter. The four keys must be activated (unlocked) before use. During normal operation the keypad is locked to pro­tect data and functions previously entered. The keypad is automatically locked when no key is hit for 10 minutes. The processing unit converts the digitalized signal from the measuring unit into a standard 4...20 mA current signal.
Processing Unit
5.1.3 Display Unit
CALIBRATION RANGE
The measured-value indicator has four digits (in a 7-segment display) + symbols. Be­low it, is line 1 (16-segment display) used to display error codes and the signal’s unit of measure. The unit of measure can be selected by the operator. Measurements over 9999 can not be correctly displayed. Please note this when choosing the unit (e.g. 9999 Pascal = 0,09999 bar). Additional information is displayed in lines 2 and 3 (16-segment display). The operator can enter commands in the programming mode on the display unit by means of menu guided, clear-text prompts.
Subject to c hange due to techni cal modifications . © Copyright W IKA Alexander Wieg and GmbH & Co. KG / Germany
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98
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Universal IS Pressure Transmitter UniTrans
Product Description
Transmitters with displays offer a larger number of programming and processing op­tions. These options include alarm status, damping, signal inversion, tank lineariza­tion and diagnostic messages.
Display units can be easily upgraded (see chapter 7.2).
5.2 Function
The pressure transducer converts the existing pressure into an electrical signal. Mi­croelectronics further process the input signal and produce a proportional 4-20 mA standard signal.
The display-version allows programming (parameterization) and the display of ex­tended functions such as inversion, damping, alarm status and linearization.
5.2.1 Functions of Transmitters without Displays
• Calibration of zero and span under pressure (see 8.3)
• Calibration of zero and span without pressure (dry adjustment) (see 8.4)
• Setting the dampening / integration of the output signal 0-40 s (see 8.5)
• Reset to manufacturer’s default values (see 8.6)
• Mounting correction of the sensor (beginning with software version 1.05, see 8.4.3)
5.2.2 Functions of Transmitters with Displays
• Settable units of measurement (mbar, bar, psi, mA, %, m, mm WS) (see 9.5.1)
• Volume-related unit of measuring value can be set (l, kg, t, m
• Temperature and Min/Max values shown in display (see 9.5.1)
• Nominal pressure range of the sensor shown in display (see 9.5.1)
• Zero and span calibration (with/without pressure) (see 9.5.2)
• Setting of damping / integration of output signal 0-40 s (see 9.5.3)
• Inversion of the output current signal (see 9.5.3)
• Setting the output current value in case of alarm (3.6 mA or 21 mA) (see 9.5.3)
• Setting the limits of the output signal (see 9.5.3)
• Offset of the output signal (see 9.5.3)
• Mounting correction of the sensor (beginning with software version 1.05, see 8.4.3)
• Measuring circuit test function (see 9.5.4)
• Reset functions (see 9.5.4)
• Password activation (see 9.5.4)
• Selecting the language of the display (see 9.5.5)
• Entering of a table function for the linearization of the output signal (see 9.5.6)
• Entering the medium density (see 9.5.6)
3
, gal, lb) (see 9.5.1)
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