WIKA A-RB-1 Operating Instructions Manual

Operating Instructions
Digital Indicator Model A-RB-1
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Contents
Page Section Topic
4 1. General 5 2. Layout of front panel 5 2.1 LED display 'A' 5 2.2 MODE key 'H' 5 2.2.1 Real mode 'h' 5 2.2.2 HOLD mode 'h' 6 2.2.3 MIN mode (minimum memory) 'h' 6 2.2.4 MAX mode (maximum memory) 'h'
6 2.3 Set key descending value ( ) 'B' 6 2.4 Set key ascending value ( ) 'C'
6 2.5 Programming key PROG 'F'
(see also appendix A)
7 2.5.1 Programming the indication
Low end of scale High end of scale Decimal point Input signal Output signal Damping Reference for damping
Baud rate setting 10 2.5.2 Verification of programmed settings 10 2.5.3 Compensation of zero offset 11 2.6 Model A-RB-1-D with 2 alarms
(see also appendix B) 11 2.6.1 Setting of alarm 1 14 2.6.2 Setting of alarm 2 14 2.6.3 Verification of set points of alarm 1 14 2.6.4 Verification of set points of alarm 2 14 2.7 Reset key 'G' 14 2.7.1 Erase data memory 15 2.7.2 Exit programming mode 15 2.7.3 Exit verification mode
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Contents
Page Section Topic
15 3. Layout of back panel terminals 16 3.1 Layout of 15-pin plug 'J' 16 3.1.1 Opening the case 17 3.1.2 Scheme of line power settings 17 3.2 Layout of 9-pin plug 'K' 18 3.3 Wiring examples 19 3.4 Layout of 9-pin Sub-D plug 'L' 19 4. Option serial interface RS-232 20 4.1 Transfer of data and parameters 22 4.2 Programming of parameters 23 5. Error messages 24 5.1 Error messages E1/-E1 24 5.2 Error messages E2/-E2 24 5.3 Error messages E3/-E3 24 5.3.1 Error message E3 25 5.3.2 Error message -E3 26 6. Preparing for installation 26 7. Environment 26 8. Setting of physical unit 26 9. Maintenance 27 10. Specifications
28 App. A Schematic description of settings and data
transmission
32 App. B Schematic description of alarm settings
and verifications
34 App. C Dimensions
36 App. D Layout of front and back panel
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Safety Instructions
Preface
Many thanks for buying our digital indicator Model A-RB-1.
This operating manual includes instructions for the operation of the digital indicator and information on its functionality. Read these operat­ing instructions thoroughly prior to starting up the digital indicator. In order to avoid any damage or injuries that might be caused by any non­observance of the appropriate regulations, please ensure that the person operating this digital indicator receives these operating instructions.
The appropriate national safety regulations (e.g. VDE 0100) must be observed when mounting, starting up and operating these displays. Serious injuries and/or damage can occur should the appropriate regulations not be observed. Only appropriately qualified persons should work on these instruments.
1. General
The digital indicators A-RB-1 are precision instruments for the measure­ment of current and voltage signals of pressure or other transmitters. The instruments are normally DIN-Size panel mounting (96 x 48 x 190 mm) per IEC 61 554.
Indication is made via a 3 1/2 -digit LED display, covering a range from
-1999 to +1999 digits. The actual span to be indicated can be easily programmed anywhere within this range. The same applies to decimal point, signal input, analogue output damping and baud rate of the data interface. All programming can be made while the instrument is operative.
This versatility is achieved by means of a powerful microprocessor, which also controls all other functions.
An inbuilt isolated transformer provides power supply of DC 24 V max. 30 mA to energise transmitters connected.
Analogue output of 0 … 10 V, 0 … 20 or 4 … 20 mA, adjustable damping, as well as HOLD memory and MIN and MAX memory are serial standard.
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Optionally available are 2 alarm contacts and also a serial RS-232 interface.
2. Layout of front panel
The position of the operation and connection elements is shown in appendix C.
2.1 LED display 'A'
By means of the MODE key (see section 2.2), the display can be set to optionally read the REAL value measured, or either one of the values stored in the HOLD, MIN or MAX memory.
2.2 MODE key 'H'
The MODE key is found at the right-hand side next to the display, indicated by REAL, HOLD, MIN and MAX. Hitting changes the modes in consecutive order. A red LED indicates the active mode.
2.2.1 REAL mode 'h'
Indicates the current value measured.
2.2.2 HOLD mode 'h'
Hold the value indicated at the very moment the key is pressed. Measurement continues in the background, meaning that the memories of Minimum and Maximum as well as the alarm contacts continue to operate. HOLD discontinues upon further hitting of the MODE key or hitting of the RESET key (see 2.7).
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2.2.3 MIN mode (minimum memory) 'h'
The lowest value indicated since last hitting of the RESET key is memorised and will be displayed in this mode. Measurement continues in the background, meaning that the memories of MIN and MAX as well as the alarm contacts continue to operate. MIN discontinues upon further hitting of the MODE key. Hitting of the RESET key erases the memory (see 2.7).
2.2.4 MAX mode (maximum memory) 'h'
The highest value indicated since last hitting of the RESET key is memorised and will be displayed in this mode. Measurement continues in the background, meaning, that the memories of MIN and MAX as well as the alarm contacts continue to operate. MAX discontinues upon further hitting of the MODE key. Hitting of the RESET key erases the memory (see 2.7).
2.3 Set key descending value ( ) 'B'
Selects the next lower value or individual parameter during program­ming.
2.4 Set key ascending value ( ) 'C'
Selects the next higher value or individual parameter during program­ming.
2.5 Programming key PROG 'F'
Hitting of this key actuates the programming mode, at which all operative parameters can be set and verified.
2.5.1 Programming the indication (see also appendix A)
All programming is made in consecutive order by initially holding the PROG key pressed for approx. 5 seconds, until the message SCL (for scaling) appears instead of PRO for programming.
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Press PROG once more: -A-appears, standing for "Low end of scale". Press PROG once more: The "MIN" LED flashes and the corresponding value is displayed. Change this value as desired by hitting the (
) and
(
) keys. Press PROG once more: The new value will be memorised.
This is indicated by 3 dashes "---" appearing for a few seconds.
The "MIN" LED extinguishes and -E-appears, standing for "High end of scale". Press PROG once more: The "MAX" LED flashes and the corresponding value is displayed. Change this value as desired by hitting the (
) and ( ) keys. Press PROG once more: The new value
will be memorised. This is indicated by 3 dashes "---" appearing for a few seconds.
The "MAX" LED extinguishes and dP appears, standing for "Decimal point". Change the decimal point as desired by hitting the (
) and (  )
keys. Press PROG once more: The new position of the decimal point will be memorised. This is indicated by 3 dashes "---" appearing for a few seconds after which InX appears, standing for "Signal input X", where "X" stands for figures 1 to 3 as explained below. Change this value as desired by hitting the (
) and ( ) keys.
X = 1: In1 = Input signal voltage 0 ... 10 V X = 2: In2 = Input signal current 0 ... 20 mA X = 3: In3 = Input signal current 4 ... 20 mA
Press PROG once more: The new value will be memorised.
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This is indicated by 3 dashes "---" appearing for a few seconds after which OuX appears, standing for "Output signal X", where "X" stands for figures 1 to 3 as explained below. Change this value as desired by hitting the (
) and ( ) keys.
X = 1: Ou1 = Output signal voltage 0 ... 10 V X = 2: Ou2 = Output signal current 0 ... 20 mA X = 3: Ou3 = Output signal current 4 ... 20 mA
Press PROG once more: The new value will be memorised .This is indicated by 3 dashes "---" appearing for a few seconds.
Subsequently "-d- (damping)" appears automatically. After hitting the key once more the current setting of the damping is displayed. The damping can be set within a range of 0.1 s ... 50.0 s. The damping can be changed in 0.1 s steps using the (
) and ( ) keys.
The damping is adapted from the behaviour of a capacitor. After the set time (=t) has passed, approx. 63% of the changed value is applied. After 5 x t has passed, approx. 97% of the changed value is applied.
Press PROG once more: The new damping value will be memorised. This is indicated by 3 dashes "---" appearing for a few seconds.
Then dXX (reference of damping) is displayed. XX stands for the selected setting. The damping can be activated for the display, the analogue output signal, the alarm contacts and the MIN / MAX memory in any combination as specified in the following table:
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Setting Display Analogue Alarm MIN / MAX d XX output contacts memory d011000 d020100 d031100 d040010 d051010 d060110 d071110 d080001 d091001 d100101 d111101 d120011 d131011 d140111 d151111
(0: Damping deactivated, 1: Damping activated)
The value for dXX can be changed using the (
) and ( ) keys. Press
PROG once more: The new value will be memorised. This is indicated by 3 dashes "---" appearing for a few seconds.
With instruments not featuring the serial data interface, programming is now complete and standard operating mode will be automatically selected.
With instruments featuring the serial data interface, -b- appears. After hitting the key once more the current setting of the Baud rate of the serial interface (RS 232) is indicated. Change this value as desired by hitting the (
) and ( ) keys.
Display Baud rate
01.2 1200 Baud
02.4 2400 Baud
04.8 4800 Baud
09.6 9600 Baud
19.2 19200 Baud
38.4 38400 Baud
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Press PROG once more: The new value will be memorised. This is indicated by 3 dashes "---" appearing for a few seconds. Programming is now complete and standard operating mode will be automatically selected.
Programming can be terminated at any time by hitting the RESET key. In this instance, only such changes are accepted that have been acknowl­edged by appearance of "---". Otherwise, previously set values remain in effect.
2.5.2 Verification of programmed settings
(see also appendix A)
Short hitting of the PROG key initiates "Pro" to appear at the display, followed by all current settings in consecutive order, where:
-A- Low end of scale
-E- High end of scale dP Decimal point InX Input signal OuX Output signal
-d- Damping dxx Reference of damping
-b- At digital interface: baud rate setting
Indication can be terminated at any time by hitting the RESET key. (see also 2.7)
2.5.3 Compensation of zero offset
Despite careful calibration, the instrument may indicate a zero offset in operation. This may be caused by a static head acting on the transmitter or other process conditions. Preferably this should be compensated by shifting the zero signal of the transmitter. If this cannot be accomplished, true indication can be achieved by means of shifting low end and high end indication correspondingly as per examples below.
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Example 1: Scaling: 0 … 400 bar Zero offset: 4 bar Corrective: -4 … 396 bar
Example 2: Scaling: 0 … 400 bar Zero offset: -7 bar Corrective: 7 … 407 bar
However, it is more favourable to compensate the offset by adjustment the connected transmitter.
2.6 Model A-RB-1-D with 2 alarms
(see also appendix B)
The keys SET 1 (alarm 1) and SET 2 (alarm 2) actuate the programming mode to enter and verify the settings of the alarms. The max. loading capacity of the alarms is AC 250 V / 8 A.
2.6.1 Setting of alarm 1
(see also appendix B)
Programming of alarm 1 is made by initially holding the SET 1 key pressed until SP1 (Set point 1) disappears and the message SE (Set point makE) appears.
Press SET 1 once more: The red LED in the upper left hand corner of the SET 1 key flashes and the corresponding value is displayed. Change this value as desired by hitting the (
) and ( ) keys.
Press SET 1 once more: The new value will be memorised. This is indicated by 3 dashes "---" appearing for a few seconds. The LED extinguishes and SA appears, standing for "Set point breAk".
Press SET 1 once more: The red LED in the upper right corner of the SET 1 key flashes and the corresponding value is displayed. Change this value as desired by hitting the (
) and ( ) keys.
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Press SET 1 once more: The new value will be memorised. This is indicated by 3 dashes "---" appearing for a few seconds and the LED extinguishes.
Contact function can be selected to HIGH ALARM (meaning make on rising value), or LOW ALARM (meaning make on falling value). This is easily achieved by programming the make (SE) value either above or below the corresponding break (SA) value.
Setting (SE) above (SA) means HIGH ALARM. (SE) will energise the alarm circuit, which will remain energised until the display figure decreases to reach the value of (SA).
Setting (SE) below (SA) means LOW ALARM. (SE) will energise the alarm circuit, which will remain energised until the display figure increases to reach the value of (SA).
The difference between (SE) and (SA) represents the hysteresis across make and break points of the contact. (This must not be confused with any hysteresis across approach of the set points with rising and falling values. This sort of mechanical delay is not apparent with a digital instrument).
Both values can be programmed without limitations, as the case demands. Setting both, (SE) and (SA) at the same values, will automati­cally create HIGH ALARM function.
The LED's in the upper corners of the SET keys are intended to indicate the alarm configuration together with the relay status. The left LED, when lit, indicates energised alarm circuit at HIGH ALARM programmed. The right LED, when lit, indicates energised alarm circuit at LOW ALARM programmed.
SET 1 key corresponds to alarm 1, SET 2 key corresponds to alarm 2.
Programming of alarm contacts can be terminated at any time by hitting the RESET key. In this instance, only such changes are accepted that have been acknowledged by appearance of "---". Otherwise, previously set values remain in effect.
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