WIKA AC-1 User Manual [en, de, es, fr]

Operating instructions Betriebsanleitung Mode d'emploi Manual de instrucciones
Pressure transmitter model AC-1 Druckmessumformer Typ AC-1 Transmetteur de pression type AC-1 Transmisor de presión modelo AC-1
GB
D
F
E
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Operating instructions model AC-1 Page 3 - 22
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Betriebsanleitung Typ AC-1 Seite 23 - 44
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Mode d'emploi type AC-1 Page 45 - 66
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Manual de instrucciones modelo AC-1 Página 67 - 87
© 2012 WIKA Alexander Wiegand SE & Co. KG All rights reserved. / Alle Rechte vorbehalten. WIKA® is a registered trademark in various countries. WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions! Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!
Lire le mode d'emploi avant de commencer toute opération ! A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo! ¡Guardar el manual para una eventual consulta posterior!
2 WIKA operating instructions pressure transmitter model AC-1
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Contents
Contents
1. General information 4
2. Safety 6
3. Specications 9
4. Design and function 15
5. Transport, packaging and storage 15
6. Commissioning, operation 16
7. Maintenance and cleaning 20
8. Faults 20
9. Dismounting, return and disposal 22
Appendix 1: EC Declaration of conformity model AC-1 43
GB
Declarations of conformity can be found online at www.wika.com.
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3WIKA operating instructions pressure transmitter model AC-1
1. General information
1. General information
The pressure transmitter described in the operating instructions has been designed and
GB
manufactured using state-of-the-art technology. All components are subject to stringent quality and environmental criteria during production. Our management systems are certied to ISO 9001 and ISO 14001.
These operating instructions contain important information on handling the instrument. Working safely requires that all safety instructions and work instructions are observed.
Observe the relevant local accident prevention regulations and general safety regulations for the instrument's range of use.
The operating instructions are part of the product and must be kept in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time.
Skilled personnel must have carefully read and understood the operating instructions, prior to beginning any work.
The manufacturer's liability is void in the case of any damage caused by using the product contrary to its intended use, non-compliance with these operating instructions, assignment of insuciently qualied skilled personnel or unauthorised modications to the instrument.
The general terms and conditions contained in the sales documentation shall apply.
Subject to technical modications.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: PE 81.46
- Application consultant:
Tel.: (+49) 9372/132-8976 Fax: (+49) 9372/132-8008976 E-mail: support-tronic@wika.de
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1. General information
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.
CAUTION! ... indicates a potentially dangerous situation that can result in light injuries or damage to equipment or the environment, if not avoided.
Information
… points out useful tips, recommendations and information for ecient and trouble-free operation.
Abbreviations
2-wire The two connection lines are used for the voltage supply.
The measurement signal also provides the supply current.
3-wire Two connection lines are used for the power supply.
One connection line is used for the measurement signal.
U
B
0V Negative power supply terminal S
+
Positive power supply terminal
Positive output terminal
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2. Safety
2. Safety
WARNING!
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2.1 Intended use
The pressure transmitter is used to convert pressure into an electrical signal.
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The technical specications contained in these operating instructions must be observed. Improper handling or operation of the pressure transmitter outside of its technical specications requires the instrument to be taken out of service immediately and inspected by an authorised WIKA service engineer.
Before installation, commissioning and operation, ensure that the appropriate pressure transmitter has been selected in terms of measuring range, design and specic measuring conditions. Non-observance can result in serious injury and/or damage to equipment.
WARNING!
Open the connections only after the system has been depressurised.
Observe the working conditions in accordance with chapter 3 "Specications".
Always operate the pressure transmitter within the overpressure limit.
Further important safety instructions can be found in the individual chapters of these operating instructions.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
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2. Safety
2.2 Personnel qualication
WARNING! Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to equipment. The activities described in these operating instructions may only be carried out by skilled personnel who have the qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specic regulations, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
2.3 Special hazards
WARNING!
For hazardous media such as oxygen, acetylene, ammable or toxic gases or liquids, and refrigeration plants, compressors, etc., in addition to all standard regulations, the appropriate existing codes or regulations must also be followed.
WARNING!
Residual media in dismounted pressure transmitters can result in a risk to persons, the environment and equipment. Take sucient precautionary measures.
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7WIKA operating instructions pressure transmitter model AC-1
2. Safety
2.4 Labelling / safety marks
Product label
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Measuring range
Output signal
P# Product No. S# Serial No.
Pin assignment
If the serial number becomes illegible due to mechanical damage or overpainting, traceability will no longer be possible.
Explanation of symbols
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
cRUus, Underwriters Laboratories Inc.
®
The instrument was inspected in accordance with the applicable US standards and certied by UL. The UL Recognized Component Mark denotes components recognised by UL that serve as a component of another product.
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3. Specications
3.1 Measuring ranges
Relative pressure
bar Measuring range 0 ... 6 0 ... 10 0 ... 15 0 ... 16 0 ... 20 0 ... 25
Overpressure limit 20 20 40 40 40 40 Burst pressure 25 25 50 50 50 50
Measuring range 0 ... 30 0 ... 35 0 ... 40 0 ... 45 0 ... 50 0 ... 60
Overpressure limit 100 100 100 100 100 100 Burst pressure 120 120 120 120 120 120
psi Measuring range 0 ... 100 0 ... 150 0 ... 200 0 ... 250 0 ... 300 0 ... 350
Overpressure limit 300 300 600 600 600 600 Burst pressure 375 375 750 750 750 750
Measuring range 0 ... 400 0 ... 450 0 ... 500 0 ... 550 0 ... 600 0 ... 650
Overpressure limit 600 1,450 1,450 1,450 1,450 1,450 Burst pressure 750 1,800 1,800 1,800 1,800 1,800
Measuring range 0 ... 700 0 ... 750 0 ... 800 0 ... 850
Overpressure limit 1,450 1,450 1,450 1,450 Burst pressure 1,800 1,800 1,800 1,800
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3. Specications
Vacuum and +/- measuring range
bar Measuring range -1 ... +7 -1 ... +9 -1 ... +10 -1 ... +15
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Overpressure limit 20 20 20 40 Burst pressure 25 25 25 50
Measuring range -1 ... +20 -1 ... +25 -1 ... +29 -1 ... +45
Overpressure limit 40 40 100 100 Burst pressure 50 50 120 120
Measuring range -0.5 ... +7 -0.5 ... +10
Overpressure limit 20 20 Burst pressure 25 25
psi Measuring range
Overpressure limit 300 300 600 600 Burst pressure 375 375 750 750
Measuring range
Overpressure limit 600 600 600 1,450 Burst pressure 750 750 750 1,800
Measuring range
Overpressure limit 1,450 1,450 1,450 Burst pressure 1,800 1,800 1,800
-30 inHg ... +100 -30 inHg ... +145 -30 inHg ... +200 -30 inHg ... +250
-30 inHg ... +300 -30 inHg ... +350 -30 inHg ... +400 -30 inHg ... +450
-30 inHg ... +500 -30 inHg ... +550 -30 inHg ... +600
Vacuum tightness
Yes
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3. Specications
3.2 Output signals
Signal type Signal
Current (2-wire) 4 ... 20 mA Voltage (3-wire) DC 0 ... 10 V
Ratiometric (3-wire) DC 0.5 ... 4.5 V
DC 1 ... 5 V
Load in Ω
Current output (2-wire): ≤ (power supply - 7 V) / 0.02 A
Voltage output (3-wire): > max. signal / 1 mA
3.3 Voltage supply
The permissible power supply depends on the corresponding value of the output signal.
4 ... 20 mA: DC 7 ... 30 V
DC 0 ... 10 V: DC 14 ... 30 V
DC 1 ... 5 V: DC 8 ... 30 V
DC 0.5 ... 4.5 V ratiometric: DC 4.5 ... 5.5 V
3.4 Reference conditions (per IEC 61298-1)
Temperature
15 ... 25 °C
Atmospheric pressure
860 ... 1,060 mbar
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3. Specications
Humidity
45 ... 75 % relative
Power supply
GB
DC 24 V
DC 5 V with ratiometric output signal
Mounting position
Calibrated in vertical mounting position with pressure connection facing downwards.
3.5 Accuracy data
Accuracy at reference conditions
≤ 2 % of span
Including non-linearity, hysteresis, zero oset and end value deviation (corresponds to measured error per IEC 61298-2).
Temperature error at -25 ... +85 °C
Mean temperature coecient of zero point typical: ≤ ±0.5% of span/10 K
Mean temperature coecient of span 0.3 % of span/10 K
Settling time
≤ 5 ms
Long-term drift (per IEC 61298-2)
≤ 0.3 % of span/year
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3. Specications
3.6 Operating conditions
Ingress protection (per IEC 60529)
The ingress protection depends on the type of electrical connection.
Circular connector M12 x 1: IP 67
Metri-Pack series 150: IP 67
Cable outlet: IP 69K
The stated ingress protection only applies when plugged in using mating connectors that have the appropriate ingress protection.
Temperatures
Medium: -40 ... +100 °C -40 ... +212 °F
Ambient: -25 ... +85 °C -13 ... +185 °F
Storage: -25 ... +85 °C -13 ... +185 °F
Resistance
The pressure transmitter is resistant to the refrigerants R12, R22, R134a, R404a, R407c, R410a, R502, R507.
Resistance to further refrigerants on request.
3.7 Electrical connections
Short-circuit resistance
S+ vs. 0V
Reverse polarity protection
UB vs. 0V
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3. Specications
Overvoltage protection
max. DC 36 V
Insulation voltage
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DC 500 V
3.8 Materials
Wetted parts
Process connection from brass
Sensor from ceramic Al2O3 96 %
O-ring from CR70 (chloroprene)
Non-wetted parts
Case from brass
Electrical connection from highly resistant, glass-bre reinforced plastic PBT GF 30
3.9 Approvals, directives and certicates
Approval (option)
cRUus (recognition)
CE conformity
EMC directive 2004/108/EC, EN 61326 emission (group 1, class B) and interference immunity (indus­trial application)
For special model numbers, e.g. AC-10000, please note the specications stated on the delivery note. For further specications see WIKA data sheet PE 81.46 and the order documentation.
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4. Design and function / 5. Transport, packaging ...
4. Design and function
4.1 Description
The prevailing pressure is measured at the sensor element through the deformation of a diaphragm. By supplying power, this deformation of the diaphragm is converted into an electrical signal. The output signal from the pressure transmitter is amplied and standardised.
4.2 Scope of delivery
Cross-check the scope of delivery with the delivery note.
5. Transport, packaging and storage
5.1 Transport
Check the pressure transmitter for any damage that may have been caused during transportation. Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting. Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage:
Storage temperature: See chapter 3.6 "Operating conditions"
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WARNING!
Before storing the pressure transmitter (following operation), remove any residual media. This is of particular importance if the medium is hazardous to health, e.g. caustic, toxic, carcinogenic, radioactive, etc..
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6. Commissioning, operation
6. Commissioning, operation
CAUTION!
GB
6.1 Mechanical mounting
The sealing faces at the instrument have to be undamaged and clean.
When screwing the instrument in, the force required to do this must not be applied through the casing, but only through the spanner ats provided for this purpose and using a suitable tool.
The correct torque depends on the dimensions of the process connection and the gasket used (form/material).
Prior to commissioning, the pressure transmitter must be subjected to a visual inspection. Only use the pressure transmitter if it is in perfect condition with respect to safety.
Do not exceed the following tightening torque: max. 30 Nm
When screwing in, do not cross the threads.
For information on tapped holes and welding sockets, see Technical Information IN 00.14 at www.wika.com.
Spanner ats
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6. Commissioning, operation
Sealing of the process connection
Parallel threads
Tapered threads
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per EN 837 per DIN 3852-E
Correct sealing of the process connections with parallel threads at the sealing face must be made using suitable at gaskets, sealing rings or WIKA prole sealings.
For further information on seals see WIKA data sheet AC 09.08 or under www.wika.com.
6.2 Electrical mounting
The instrument must be grounded via the process connection!
The power supply for the pressure transmitter must be made via an energy-limited electrical circuit in accordance with section 9.3 of UL/EN/IEC 61010-1, or an LPS to UL/EN/IEC 60950-1, or class 2 in accordance with UL1310/UL1585 (NEC or CEC). The power supply must be suitable for operation above 2,000 m should the pressure transmitter be used at this altitude.
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For sealing process connections with tapered threads, the sealing must be made in the threads using additional sealing material, e.g. PTFE tape (EN 837-2).
NPT, R and PT
17WIKA operating instructions pressure transmitter model AC-1
6. Commissioning, operation
Select a cable diameter that matches the cable gland of the mating connector. Connect the pins of the mating connector in accordance with the connection diagram. Ensure that all seals are correctly tted and have not been damaged.
GB
Tighten the cable gland and check that the seal is correctly seated, in order to ensure the ingress protection.
For cable outlets, make sure that no moisture enters at the cable end.
Connection diagrams
Circular connector M12 x 1
2-wire 3-wire
UB1 1
0V 3 3
S+ - 4
Metri-Pack series 150
2-wire 3-wire
UBB B
0V C A
S+ - C
Cable outlet
2-wire 3-wire
UBbrown brown
0V green green
S+ - white
Wire cross-section 3 x 0.14 mm Cable diameter 3.2 mm
2
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6. Commissioning, operation
Humidity can aect the operating characteristics of electronic components and sensors, positioning prevents problems and extends the service life. Electronic components and sensors can be adversely aected due to temperature changes in combination with condensing humidity (e.g. in evapo­rators with de-icing systems).
Although the ingress protection of the pressure transmitter is IP 67 or IP 6K9K, this is not hermetically sealed. Under critical conditions, there is the danger that small air volumes can penetrate or diuse through the case. Thus, over time, humidity can collect in the sensor and cause measuring errors.
It is therefore recommended that the pressure trans­mitter is placed in a location with low humidity and temperature uctuations. For chill cabinets or cold rooms, this place is on the inlet pipe on the outside of the main cooling chamber, e.g. below the chill cabinet where the piping comes out of the chill cabinet.
If positioning is required closer to the evaporator, it is recommended that a capillary evaporator outlet line and the pressure transmitter.
thus a good
is used between the
Pressure transmitter with capillary (exterior view)
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Pressure transmitter with capillary (cross-section)
19WIKA operating instructions pressure transmitter model AC-1
7. Maintenance and cleaning / 8. Faults
7. Maintenance and cleaning
7.1 Maintenance
This pressure transmitter is maintenance-free.
GB
Repairs must only be carried out by the manufacturer.
7.2 Cleaning
CAUTION!
Before cleaning, correctly disconnect the pressure transmitter from the pressure supply, switch it o and disconnect it from the voltage supply.
Clean the instrument with a moist cloth.
Wash or clean the dismounted instrument before returning it in order to protect person­nel and the environment from exposure to residual media.
Residual media in dismounted instruments can result in a risk to persons, the environment and equipment. Take sucient precautionary measures.
For information on returning the instrument see chapter 9.2 "Return".
8. Faults
In the event of any faults, rst check whether the pressure transmitter is mounted correctly, mechanically and electrically.
Faults Causes Measures
Constant output signal upon change in pressure
No/wrong output signal Wiring error Observe the pin assignment
20 WIKA operating instructions pressure transmitter model AC-1
Mechanical overload caused by overpressure
Wrong power supply
Replace instrument; if it fails repeatedly, contact the manufacturer
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8. Faults
Faults Causes Measures
No output signal No/wrong power supply
Cable break
Signal span too small Power supply too high/low
Mechanical overload caused by
overpressure Signal span drops Moisture has entered Fit the cable correctly Signal span varies EMC interference sources in the
environment
Instrument not grounded
Strongly varying power supply
Strongly varying pressure of the
process medium
If complaint is unjustied, the complaint processing fees will be charged.
CAUTION!
If faults cannot be eliminated by means of the measures listed above, shut down the pressure transmitter immediately, and ensure that pressure and/or signal are no longer present, and secure the instrument from being put back into operation inadvertently. In this case, contact the manufacturer. If a return is needed, please follow the instructions given in chapter 9.2 "Return".
Correct the power supply
Check the continuity Correct the power supply
Replace instrument
Shield instrument; cable shield; remove source of interference
Ground the instrument
Stabilise the power supply
Damping, consulting by the manufacturer
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9. Dismounting, return and disposal
9. Dismounting, return and disposal
WARNING!
GB
9.1 Dismounting
Only disconnect the pressure transmitter once the system has been depressurised!
9.2 Return
When returning the instrument, use the original packaging or a suitable transport package.
9.3 Disposal
Incorrect disposal can put the environment at risk. Dispose of instrument components and packaging materials in an environmentally compatible way and in accordance with the country-specic waste disposal regulations.
Residual media in dismounted pressure transmitters can result in a risk to persons, the environment and equipment. Take sucient precautionary measures.
WARNING! Absolutely observe when shipping the pressure transmitter:
All pressure transmitters delivered to WIKA must be free from any kind of hazardous substances (acids, bases, solutions, etc.).
Information on returns can be found under the heading "Service" on our local website.
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Inhalt
Inhalt
1. Allgemeines 24
2. Sicherheit 26
3. Technische Daten 29
4. Aufbau und Funktion 35
5. Transport, Verpackung und Lagerung 35
6. Inbetriebnahme, Betrieb 36
7. Wartung und Reinigung 40
8. Störungen 40
9. Demontage, Rücksendung und Entsorgung 42
Anlage 1: EG-Konformitätserklärung Typ AC-1 43
Konformitätserklärungen nden Sie online unter www.wika.de.
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23WIKA Betriebsanleitung Druckmessumformer Typ AC-1
1. Allgemeines
1. Allgemeines
Der in der Betriebsanleitung beschriebene Druckmessumformer wird nach den neuesten Erkenntnissen konstruiert und gefertigt. Alle Komponenten unterliegen während der Fertigung strengen Qualitäts- und Umweltkriterien.
D
Unsere Managementsysteme sind nach ISO 9001 und ISO 14001 zertiziert.
Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem Gerät. Voraussetzung für sicheres Arbeiten ist die Einhaltung aller angegebenen Sicherheitshinweise und Handlungsanweisungen.
Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfallverhütungsvorschriften und allgemeinen Sicherheitsbestimmungen einhalten.
Die Betriebsanleitung ist Produktbestandteil und muss in unmittelbarer Nähe des Gerätes für das Fachpersonal jederzeit zugänglich aufbewahrt werden.
Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbeiten sorgfältig durchgelesen und verstanden haben.
Die Haftung des Herstellers erlischt bei Schäden durch bestimmungswidrige Verwendung, Nichtbeachten dieser Betriebsanleitung, Einsatz ungenügend qualizierten Fachpersonals sowie eigenmächtiger Veränderung am Gerät.
Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufsunterlagen.
Technische Änderungen vorbehalten.
Weitere Informationen:
- Internet-Adresse: www.wika.de / www.wika.com
- zugehöriges Datenblatt: PE 81.46
- Anwendungsberater:
Tel.: (+49) 9372/132-8976 Fax: (+49) 9372/132-8008976 E-Mail: support-tronic@wika.de
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1. Allgemeines
Symbolerklärung
WARNUNG!
… weist auf eine möglicherweise gefährliche Situation hin, die zum Tod oder zu schweren Verletzungen führen kann, wenn sie nicht gemieden wird.
VORSICHT! … weist auf eine möglicherweise gefährliche Situation hin, die zu geringfügigen oder leichten Verletzungen bzw. Sach- und Umweltschäden führen kann, wenn sie nicht gemieden wird.
Information
… hebt nützliche Tipps und Empfehlungen sowie Informationen für einen ezienten und störungsfreien Betrieb hervor.
Abkürzungen
2-Leiter Die zwei Anschlussleitungen dienen zur Spannungsversorgung.
Der Speisestrom ist das Messsignal.
3-Leiter Zwei Anschlussleitungen dienen zur Spannungsversorgung.
Eine Anschlussleitung dient für das Messsignal.
U
B
0V Negativer Versorgungsanschluss S
+
Positiver Versorgungsanschluss
Positiver Messanschluss
D
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25WIKA Betriebsanleitung Druckmessumformer Typ AC-1
2. Sicherheit
2. Sicherheit
WARNUNG!
Vor Montage, Inbetriebnahme und Betrieb sicherstellen, dass der richtige Druckmessumformer hinsichtlich Messbereich, Ausführung und spezischen
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2.1 Bestimmungsgemäße Verwendung
Der Druckmessumformer dient zum Umwandeln von Druck in ein elektrisches Signal.
Das Gerät ist ausschließlich für den hier beschriebenen bestimmungsgemäßen Verwendungszweck konzipiert und konstruiert und darf nur dementsprechend verwendet werden.
Die technischen Spezikationen in dieser Betriebsanleitung sind einzuhalten. Eine unsachgemäße Handhabung oder ein Betreiben des Druckmessumformers außerhalb der technischen Spezikationen macht die sofortige Stilllegung und Überprüfung durch einen autorisierten WIKA-Servicemitarbeiter erforderlich.
Messbedingungen ausgewählt wurde. Bei Nichtbeachten können schwere Körperverletzungen und/oder Sachschäden auftreten.
WARNUNG!
Anschlüsse nur im drucklosen Zustand önen.
Betriebsparameter gemäß Kapitel 3 „Technische Daten“ beachten.
Druckmessumformer immer innerhalb der Überlast-Druckgrenze betreiben.
Weitere wichtige Sicherheitshinweise benden sich in den einzelnen Kapiteln dieser Betriebsanleitung.
Ansprüche jeglicher Art aufgrund von nicht bestimmungsgemäßer Verwendung sind ausgeschlossen.
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2. Sicherheit
2.2 Personalqualikation
WARNUNG! Verletzungsgefahr bei unzureichender Qualikation!
Unsachgemäßer Umgang kann zu erheblichen Personen- und Sachschäden führen. Die in dieser Betriebsanleitung beschriebenen Tätigkeiten nur durch Fachpersonal nachfol­gend beschriebener Qualikation durchführen lassen.
Fachpersonal
Das Fachpersonal ist aufgrund seiner fachlichen Ausbildung, seiner Kenntnisse der Mess- und Regelungstechnik und seiner Erfahrungen sowie Kenntnis der landesspezischen Vorschriften, geltenden Normen und Richtlinien in der Lage, die beschriebenen Arbeiten auszuführen und mögliche Gefahren selbstständig zu erkennen.
Spezielle Einsatzbedingungen verlangen weiteres entsprechendes Wissen, z. B. über aggressive Medien.
2.3 Besondere Gefahren
WARNUNG!
Bei gefährlichen Messstoen wie z. B. Sauersto, Acetylen, brennbaren oder giftigen Stoen, sowie bei Kälteanlagen, Kompressoren etc. müssen über die gesamten allgemeinen Regeln hinaus die einschlägigen Vorschriften beachtet werden.
WARNUNG!
Messstoreste in ausgebauten Druckmessumformern können zur Gefährdung von Personen, Umwelt und Einrichtung führen. Ausreichende Vorsichtsmaßnahmen ergreifen.
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27WIKA Betriebsanleitung Druckmessumformer Typ AC-1
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