WIKA 632.51 User Manual [en, de, es, fr]
Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones
Pressure gauge model 6 per directive 94/9/EC (ATEX)
Druckmessgerät Typ 6 nach Richtlinie 94/9/EG (ATEX)
Manomètre type 6 selon directive 94/9/EG (ATEX)
Manómetro modelo 6 según la directiva 94/9/CE (ATEX)
II 2 GD c TX
GB
D
F
E
Model 632.50.100 per ATEX
Model 632.51.160 per ATEX
Operating instructions model 6 per ATEX Page 3-12
GB
Betriebsanleitung Typ 6 nach ATEX Seite 13-22
D
Mode d’emploi type 6 selon ATEX Page 23-31
F
Manual de instrucciones modelo 6 según ATEX Página 33-41
E
© 2010 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
®
WIKA
is a registered trademark in various countries.
®
WIKA
ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d'emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta posterior!
2
2089436.03 12/2010 GB/D/F/E
Contents
Contents
1. General information 4
2. Safety 5
3. Specications 8
4. Design and function 8
5. Transport, packaging and storage 8
6. Commissioning, operation 9
7. Maintenance and cleaning 11
8. Dismounting and disposal 11
Appendix 1: Declaration of conformity for models
63X.50 and 632.51
12
GB
2089436.03 12/2010 GB/D/F/E
WIKA operating instructions pressure gauge model 6 per ATEX 3
1. General information
1. General information
The pressure gauge described in the operating instructions has been designed
and manufactured using state-of-the-art technology.
GB
All components are subject to stringent quality and environmental criteria
during production. Our management systems are certied to ISO 9001 and ISO
14001.
These operating instructions contain important information on handling the
pressure gauge. Working safely requires that all safety instructions and work
instructions are observed.
Observe the relevant local accident prevention regulations and general safety
regulations for the instrument‘s range of use.
The operating instructions are part of the instrument and must be kept in the
immediate vicinity of the instrument and readily accessible to skilled personnel
at any time.
Skilled personnel must have carefully read and understood the operating
instructions, prior to beginning any work.
The manufacturer's liability is void in the case of any damage caused by using
the product contrary to its intended use, non-compliance with these operating
instructions, assignment of insuciently qualied skilled personnel or unauthorised modications to the pressure gauge.
The general terms and conditions, contained in the sales documentation, shall
apply.
Subject to technical modications.
Further information:
- Internet address: www.wika.de / www.wika.com
- relevant data sheet: PM 06.03, PM 06.06
Explanation of symbols
WARNING!
… indicates a potentially dangerous situation, which can result in
serious injury or death, if not avoided.
Information
… points out useful tips, recommendations and information for
ecient and trouble-free operation.
WARNING!
… indicates a potentially dangerous situation in a potentially
explosive atmosphere, resulting in serious injury or death, if not
avoided.
4
WIKA operating instructions pressure gauge model 6 per ATEX
2089436.03 12/2010 GB/D/F/E
2. Safety
2. Safety
WARNING!
Before installation, commissioning and operation, ensure that
the appropriate pressure gauge has been selected in terms of
measuring range, design and specic measuring conditions.
The compatibility with the medium of the materials subjected to
pressure must be checked!
n order to guarantee the measuring accuracy and long-term
I
stability specied, the corresponding load limits must be observed.
Serious injuries and/or damage can occur should these not be
observed.
Further important safety instructions can be found in the individual
chapters of these operating instructions.
2.1 Intended use
These pressure gauges are used for measuring pressure in hazardous areas of
industrial applications.
The pressure gauge has been designed and built solely for the intended use
described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on operation
contrary to the intended use.
GB
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage
to equipment.
The activities described in these operating instructions
may only be carried out by skilled personnel who have the
qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical
training, knowledge of measurement and control technology and on their
experience and knowledge of country-specic regulations, current standards
and directives, are capable of carrying out the work described and independently
recognising potential hazards.
2089436.03 12/2010 GB/D/F/E
WIKA operating instructions pressure gauge model 6 per ATEX 5
2. Safety
2.3 Safety instructions for pressure gauges per ATEX
WARNING!
GB
Technical data
Operating temperature
Ambient: -20 ... +60 °C (optional: -40 … +60 °C)
Medium: The permissible medium temperature does not only depend on the
Attention! With gaseous substances, the temperature may increase as a result
of compression warming. In such cases the rate of change of pressure must be
slowed down or the permissible medium temperature must be reduced.
Non-observance of these instructions and their contents may
result in the loss of explosion protection.
WARNING!
It is imperative that the application conditions and safety requirements of the EC-type examination certicate are
followed.
Pressure gauges must be earthed via the process connection!
instrument design, but also on the ignition temperature of the surrounding gases, vapours or dust. Both aspects have to be taken into account.
For permissible maximum medium temperatures see table 1.
Table 1: Permissible medium temperature
Temperature class of the
ambient atmosphere
Maximum permissible medium temperature
(in the measuring system)
(ignition temperature)
T 6 (> 85 °C) +70 °C
T 5 (> 100 °C) +80 °C
T 4 (> 135 °C) +80 °C
T 3 (> 200 °C) +80 °C
T 2 (> 300 °C) +80 °C
T 1 (> 450 °C) +80 °C
6
WIKA operating instructions pressure gauge model 6 per ATEX
2089436.03 12/2010 GB/D/F/E
2. Safety
2.4 Special hazards
WARNING!
Dangerous pressure media such as Oxygen, Acetylene, ammable gases or liquids, toxic gases or liquids as well as for refrigeration plants or compressors requires attention above the standard
regulations. Here the specic safety codes or regulations must be
considered.
For additional important safety instructions see chapter "2.3 Safety instructions for
gauges per ATEX".
WARNING!
Residual media in dismounted pressure gauges may result in a
risk to people, the environment and the system. Take sucient
precautionary measures.
2.5 Labelling / safety marks
GB
Year of manufacture
Product label
Explanation of symbols
Before mounting and commissioning the pressure gauge, ensure
you read the operating instructions!
CE, Communauté Européenne
Gauges bearing this mark comply with the relevant European
directives.
ATEX European Explosion Protection Directive
(Atmosphère = AT, explosible = Ex)
Gauges bearing this mark comply with the requirements of the
European Directive 94/9/EC (ATEX) on explosion protection.
2089436.03 12/2010 GB/D/F/E
WIKA operating instructions pressure gauge model 6 per ATEX 7
3. Specications ... 5. Transport, packaging and storage
3. Specications
Pressure limitation
Model 63X.50: Steady: full scale value
Fluctuating: 0.9 x full scale value
GB
Short time: 1.3 x full scale value
Model 632.51: Steady: full scale value
Fluctuating: 0.9 x full scale value
Short time: 50 x full scale value
Temperature eect
When the temperature of the measuring system deviates from the reference
temperature (+20 °C): max. ±0.6 %/10 K of full scale value
IP ingress protection
Housing (EN 60529/IEC 60 529)
IP 54 (IP 65 with liquid-lled gauges)
For further specications see WIKA data sheet PM 06.03, PM 06.06 and the order
documentation.
4. Design and function
Description
Nominal size 63, 100 and 160 mm
The gauges measure the pressure by means of resilient capsule pressure
elements
The measuring characteristics are in accordance with the EN 837-3 standard
Scope of delivery
Cross-check scope of delivery with delivery note.
5. Transport, packaging and storage
5.1 Transport
Check pressure gauge for any damage that may have been caused by transport.
Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g.
change in installation site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage
Storage temperature: -20 ... +70 °C (optional: -40 … +70 °C)
8
WIKA operating instructions pressure gauge model 6 per ATEX
2089436.03 12/2010 GB/D/F/E
6. Commissioning, operation
6. Commissioning, operation
Mechanical connection
In accordance with the general technical regulations for pressure gauges (i.e.
EN 837-2 "Selection and installation recommendations for pressure gauges").
When screwing gauges in, the force required for this must not be applied through
the case, but rather through the spanner ats (using a suitable tool) provided for
this purpose on the square shaft of standard connections.
Installation with
spanner
GB
Correct sealing of pressure gauge connections with parallel threads
must be
made using suitable sealing rings, sealing washers or WIKA prole seals. The
sealing of tapered threads (e.g. NPT threads) is made by providing the thread
,
with additional sealing material such as, for example, PTFE tape (EN 837-2).
Spanner ats
Sealing face
Sealing by
the thread
The torque depends on the seal used. Connecting the gauge using a clamp
socket or a union nut is recommended, so that it is easier to orientate the gauge
correctly. When a blow-out device is tted to a pressure gauge, it must be
protected against being blocked by debris and dirt.
Requirements for the installation point
If the measuring point is not adequately stable a measuring instrument support
such as a bracket or ange should be used for fastening (and possibly via a
exible capillary line). If the pressure gauge is exposed to vibration or pulsating
pressure or both, then a liquid lled pressure gauge may provide considerably
better performance and readability. Instruments should be protected against
coarse dirt and wide uctuations in ambient temperature.
2089436.03 12/2010 GB/D/F/E
WIKA operating instructions pressure gauge model 6 per ATEX 9
6. Commissioning, operation
Installation
Nominal position per EN 837-3 / 9.6.7 Figure 9: 90° (
Process connection: lower mount (LM) or model 63X.50 back mount (BM)
GB
⊥ )
After mounting, set the compensating valve (if available)
from CLOSE to OPEN.
In order to avoid any additional heating, the instruments must not be exposed
to direct solar irradiation while in operation!
Admissible ambient and working temperatures
When mounting the pressure gauge it must be ensured that, taking into
consideration the inuence of convection and heat radiation, no deviation above
or below the permissible ambient and medium temperatures can occur. The
inuence of temperature on the display accuracy must be observed.
Permissible vibration load at the installation site
The instruments should always be installed in locations free from vibration.
If necessary, it is possible to isolate the instrument from the mounting point
by installing a exible connection line between the measuring point and the
pressure gauge and mounting the instrument on a suitable bracket.
Liquid-lled gauges (model 633.50) may only be used within the following
limits:
Frequency range < 150 Hz and
Acceleration < 0.5 g (5 m/s
2
)
The liquid lling must be checked on a regular basis.
The liquid level must not drop below 75 % of the gauge diameter.
Commissioning
During the commissioning process pressure surges must be avoided at all costs.
Open the shut-o valves slowly.
10
WIKA operating instructions pressure gauge model 6 per ATEX
2089436.03 12/2010 GB/D/F/E
7. Maintenance and cleaning / 8. Dismounting and disposal
7. Maintenance and cleaning
7.1 Maintenance
The instruments are maintenance-free.
The indicator should be checked once or twice every year.
The gauge must be disconnected from the process to check with a pressure
testing device.
Repairs are only to be carried out by the manufacturer or appropriately trained
skilled personnel.
7.2 Cleaning
CAUTION!
Clean the pressure gauge with a moist cloth.
Wash or clean the dismounted pressure gauge before
returning it, in order to protect persons and the environment
from exposure to residual media.
8. Dismounting and disposal
WARNING!
Residual media in dismounted pressure gauges can result in a
risk to persons, the environment and equipment. Take sucient
precautionary measures.
GB
8.1 Dismounting
Only disconnect the pressure gauge once the system has been depressurised!
8.2 Disposal
Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an environmentally
compatible way and in accordance with the country-specic waste disposal
regulations.
2089436.03 12/2010 GB/D/F/E
WIKA operating instructions pressure gauge model 6 per ATEX 11
Appendix 1: Declaration of conformity
GB
12
WIKA operating instructions pressure gauge model 6 per ATEX
2089436.03 12/2010 GB/D/F/E
Inhalt
Inhalt
1. Allgemeines 14
2. Sicherheit 15
3. Technische Daten 18
4. Aufbau und Funktion 18
5. Transport, Verpackung und Lagerung 18
6. Inbetriebnahme, Betrieb 19
7. Wartung und Reinigung 21
8. Demontage und Entsorgung 21
Anlage 1: Konformitätserklärung für Typen
63X.50 und 632.51
22
D
2089436.03 12/2010 GB/D/F/E
13WIKA Betriebsanleitung Druckmessgerät Typ 6 nach ATEX
1. Allgemeines
1. Allgemeines
Das in der Betriebsanleitung beschriebene Druckmessgerät wird nach den
neuesten Erkenntnissen konstruiert und gefertigt.
Alle Komponenten unterliegen während der Fertigung strengen Qualitäts-
und Umweltkriterien. Unsere Managementsysteme sind nach ISO 9001 und
ISO 14001 zertiziert.
D
Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem Druck-
messgerät. Voraussetzung für sicheres Arbeiten ist die Einhaltung aller
angegebenen Sicherheitshinweise und Handlungsanweisungen.
Die für den Einsatzbereich des Druckmessgerätes geltenden örtlichen Unfall-
verhütungsvorschriften und allgemeinen Sicherheitsbestimmungen einhalten.
Die Betriebsanleitung ist Produktbestandteil und muss in unmittelbarer Nähe
des Druckmessgerätes für das Fachpersonal jederzeit zugänglich aufbewahrt
werden.
Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbeiten
sorgfältig durchgelesen und verstanden haben.
Die Haftung des Herstellers erlischt bei Schäden durch bestimmungswidrige
Verwendung, Nichtbeachten dieser Betriebsanleitung, Einsatz ungenügend
qualizierten Fachpersonals sowie eigenmächtiger Veränderung am Druck-
messgerät.
Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufsunterlagen.
Technische Änderungen vorbehalten.
Weitere Informationen:
- Internet-Adresse: www.wika.de / www.wika.com
- zugehöriges Datenblatt: PM 06.03, PM 06.06
Symbolerklärung
WARNUNG!
… weist auf eine möglicherweise gefährliche Situation hin, die
zum Tod oder zu schweren Verletzungen führen kann, wenn sie
nicht gemieden wird.
Information
… hebt nützliche Tipps und Empfehlungen sowie Informationen
für einen ezienten und störungsfreien Betrieb hervor.
WARNUNG!
… weist auf eine möglicherweise gefährliche Situation im
explosionsgefährdeten Bereich hin, die zum Tod oder zu
schweren Verletzungen führt, wenn sie nicht gemieden wird.
WIKA Betriebsanleitung Druckmessgerät Typ 6 nach ATEX14
2089436.03 12/2010 GB/D/F/E
Loading...