WIKA 532.53+8xx User Manual [en, de, fr]

Operating Instructions
Betriebsanleitung
Instructions d'utilisation

Pressure gauges Model 5 per directive 94/9/EC (ATEX)
with inductive alarm sensors Model 831

Druckmessgeräte Typ 5 nach Richtlinie 94/9/EG (ATEX)
mit Induktiv-Grenzsignalgeber Typ 831

Manomètres Type 5 selon directive 94/9/EG (ATEX)
avec seuil d'alarme inductif Type 831

II 2 GD c

GB

D

F

Model 532.53.160 per ATEX with
inductive alarm sensors Model 831.12

GB

Operating instructions Model 5 per ATEX
with Model 831 Page 1-22

Betriebsanleitung Typ 5 nach ATEX

D

mit Typ 831 Seite 23-42

Instructions d'utilisation Type 5 selon ATEX

F

avec Type 831 Page 43-49

2 WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

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Contents

Contents

Contents

1. Safety instructions 4

2. Description 4

3. Technical data and use in accordance with
intended use 5

4. Alarm contacts 7

5. Commissioning 9

6. Maintenance and servicing / cleaning 9

7. Repairs 9

Enclosure 1: Declaration of conformity for Models 53X
with inductive alarm sensors Model 831 10

Enclosure 2: EC-type examination certificate (gases)
for slot-type initiators types SJ and SC

(WIKA-Model 831) 11-13

Enclosure 3: EC-type examination certificate (gases)
for SN-sensors types NJ and SJ

(WIKA-Model 831-SN / S1N) 14-17

Enclosure 4: EC-type examination certificate (dust)
for SN-proximity sensors types CB, CC, ... SJ

(WIKA-Model 831 and 831-SN / S1N) 18-22

GB

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3WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

1. Safety instructions / 2. Description

1. Safety instructions

!

Caution

GB

The appropriate national safety regulations (i.e. VDE 0100 /
EN 60 079-14 / EN 837-2) must be observed when installing,
putting into operation and running these instruments.

T Do not work on gauge while under voltage

T Serious injuries and/or damage can occur should the appropriate

regulations not be observed

€T Only appropriately qualified persons should work on these

instruments

2. Description

T The pressure gauges measure the absolute pressure by means of resilient

diaphragm measuring elements. The reference point is absolute pressure
"zero".

T Themeasuring features follow the example of the standards EN 837-3 and

DIN 16 085

The built-in electrical alarm contacts are non-contact slot-type inductive
proximity sensors, which are supplied from control units with circuits that are
certified to be intrinsically safe. When the adjustable set points are reached,
their output circuits will be opened or closed.

T As a standard slot sensors model 831 are used according to EC-type

examination certificate PTB 99 ATEX 2219 X (see enclosure 2) and
ZELM 03 ATEX 0128 X (see enclosure 4)

T SN sensors models 831-SN and -S1N according to PTB 00 ATEX 2049 X

(see enclosure 3) and ZELM 03 ATEX 0128 X (see enclosure 4) are special
designs with safety features (that are not relevant to explosion protection)
for special applications

The connection values of the switches are in accordance with EN 60 947-5-6
("NAMUR").

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3. Technical data and use in accordance with intended use

3. Technical data and use in accordance with intended use

Working pressure

Model 43X.50/30: Steady: full scale value

Fluctuating: 0.9 x full scale value
Overpressure safety: see data sheet PM 05.02

Pressure connection

T According to the general technical regulations for pressure gauges,

respectively (i.e. EN 837-2 "Selection and installation recommendations for
pressure gauges").

When screw-fitting the gauges the force required for sealing must not be
applied through the case or terminal box but, using a suitable tool, only through
the spanner flats provided for this purpose at the square of the connector.

Installation with
open-end wrench

Temperature effect

GB

When temperature of the pressure element deviates from reference temperature
(+20 °C): max. ±0.8 %/10 K of true scale value

IP Ingress protection

IP 54 per EN 60 529 / IEC 60 529
(with liquid filling IP 65)

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5WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

3. Technical data and use in accordance with intended use

Operating Temperature

Ambient: -20 ... +60 °C

Attention: Footnote 1) under table 1 must be absolutely taken into account!

GB

Medium: see table 1
Attention! With gaseous substances the temperature may increase as a result
of the compression temperature. In such cases the pressure change rate has to
be slowed down resp. the permissible medium temperature has to be reduced.

Table 1: Permissible medium temperature (only mechanical part)

Ignition temperature of Permissible maximum medium temperature
the ambient atmosphere (in the pressure system)
(temperature class)

> 85 °C (T 6) +70 °C
> 100 °C (T 5) +85 °C
> 135 °C (T 4) +100 or +120 °C
> 200 °C (T 3) +100 or +185 °C
> 300 °C (T 2) +100 or +200 °C
> 450 °C (T 1) +100 or +200 °C

1) The permissible uppper ambient temperature for the electrical components is determined by the
electrical connection values and the ignition temperature of the ambient gases, vapours and dusts.
Therefore the maximum permissible ambient temperatures specified in the EC-type examination
certificates for slot-type sensors and SN sensors must be observed as well. The lower of these two
values is to be considered the maximum permissible ambient temperature!

2) The higher values apply only to special versions with higher permissible media temperatures.

2)

2)

2)

2)

Installation

T In order to ensure that with both models 53X.31 ... 34 pressure can be

safely and reliably vented through the case back, a distance of at least
25 mm has to remain free behind the case!

T In order to avoid any additional heating, the instruments must not be

exposed to direct solar irradiation while in operation!

T With filled versions the ventilating valve at the top of the case must be

opened prior to commissioning!

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3. Technical data ... / 4. Alarm contacts

Permissible vibratory stress at the mounting location

T As a matter of principle the instruments should only be mounted at locations

without vibratory stresses

T Where required, a decoupling from the mounting location can be achieved

e.g. by a flexible connecting line from the measuring point to the pressure
gauge and mounting via a measuring instrument bracket.

T If this is not possible, the following limits must not be exceeded:

Dry gauges: Frequency range < 150 Hz
(Models 532.XX) Acceleration < 0.7 g (7 m/s

2

)

Liquid-filled gauges: Frequency range < 150 Hz
(Model 533.XX) Acceleration < 4 g (40 m/s2)

The liquid filling has to be checked on a regular basis.
The liquid level must not drop below 75% of the gauge diameter.

4. Alarm contacts

EC-type examination certificates

T Standard version Model 831.XX

PTB 99 ATEX 2219 X (enclosure 2) and ZELM 03 ATEX 0128 X (enclosure 4)
Depending on the number of switches and on the case diameter either
Model SJ2-N... or Model SJ3.5-...-N... is used.

GB

T Safety pattern version Models 831.XX - SN or - S1N

PTB 00 ATEX 2049 X (enclosure 3) and ZELM 03 ATEX 0128 X (enclosure 4)
Depending on the number of switches and on the case diameter either
Models SJ 2-SN..., SJ 2-S1N..., SJ 3.5-SN.. or SJ 3.5-S1N... are used.

The built-in sensor type is stated on the product label of the pressure gauge.

Wiring details

T The electrical connections should be made by qualified electricians

T Connection of the switches via screw terminals in the terminal box

2

T Conductor cross section max. 1.5 mm

T The terminal assignment is stated on the connection plate at the

pressure gauge

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7WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

4. Alarm contacts

The permissible limits for Ui, Ii and Pi of the intrinsically safe supply circuits
depend on the sensor type. They can be taken from the corresponding EC-type
examination certificates. (The sensor type is stated on the connection plate of
the pressure gauge.)

GB

Suitable switch amplifiers are e.g.:

Circuit Sensor type Model designation EC-type exami- WIKA-

(s. Ex-certific.) Fa. Pepperl & Fuchs nation certificate Model

Model 1 standard KFD2-SR2-Ex1 PTB 00 ATEX 2080 904.31

Model 2 standard KFA6-SR2-Ex1 PTB 00 ATEX 2081 904.28

standard KFD2-SR2 Ex2 PTB 00 ATEX 2080 904.32

standard KFA6-SR2-Ex2 PTB 00 ATEX 2081 904.29
SN-sensors KFD2-SH-Ex1 PTB 00 ATEX 2042 904.33
SN-sensors KHA6-SH-Ex1 PTB 00 ATEX 2043 904.30

Electromagnetic compatibility

EMC according to EN 60 947-5-2.
The instruments are to be protected against strong electromagnetic fields.

To set desired value indicator

The desired value indicators for the alarm contacts are adjustable over the
adjustment lock in the window with the aid of adjustment key (included in deli­very; to be found on standard gauges on the outside edge of the junction box).

Desired value

indicators

(red set pointer)

Adjustment lock

Adjustment key
removable

The desired value indicators for the alarm contacts are adjustable over the full
range of the instrument. Switching points shall be set in the ranges between
10 % und 90 % of the scale, to ensure switching accuracy and long life of the
mechanical measuring system.

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5. Commissioning ... 7. Repairs

5. Commissioning

During the commissioning process pressure peaks must be absolutely avoided.
Open the shut-off valves slowly.

6. Maintenance and servicing / cleaning

The instruments require no maintenance or servicing.
The indicator and switching function should be checked once or twice every
12 months. The instrument must be disconnected from the process to check
with a pressure testing device.

The instruments should be cleaned with a damp cloth moistened with soap
solution. For cleaning inside the instrument the mains power supply should be
disconnected by means of the plug box. It must be ensured that all the parts are
dry before the power is switched on again.

7. Repairs

Repairs are to be only carried out by the manufacturer or appropriately trained
personnel.

For further details see WIKA data sheet AC 08.01 or PM 05.02.

GB

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9WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

Enclosure 1:

y

g

GB

Konformitätserklärung

Richtlinie 94 / 9 / EG (ATEX)

Wir erklären in alle iniger Verantwortung, dass
nachstehend genannte Produkte, Absolutdruckmess­geräte mit Plattenfeder, gemäß gültigem Datenblatt
mit der Richtlinie übereinstimmen und dem
Konformitätsbewertungsverfahren

'Interne Fertigungskontrolle'

unterzogen wurden.

WIKA-Typen / WI KA models

Die Unterlagen werden aufbewahrt
unter der Aktennum mer 8000316354
bei der benannten Stelle 0032

TÜV NORD CERT
Am TÜV 1

D-30519 Hannover

Die Geräte werd en gekennzeichnet mit

53X.5X / 53X.3X

Declaration of Conformit

Directive 94 / 9 / E C (ATEX)

We declare u nder our so le responsibi lity that th e
products mentioned below, absol ute pressure gauges
with diaphragm element, accordin g to the current data
sheet correspon d with the directive and were
subjected to the conformity assessment procedure

'Internal Control of Production'

Datenblätter / data sheets

PM 05.02

The dossier is retained
under file nr. 8000316354
at the notified body 0032

TÜV NORD CERT
Am TÜV 1

D-30519 Hannover

The gauges are marked with

.

II 2 GD c

Angewandte Normen:
EN 13463-1 Gru ndlagen und Anforderungen
EN 13463-5 Schutz durch konstruktive Sicher heit "c"

Die eingebauten
baumustergeprüft. Die Nummern der Pr üfbeschei­nigungen und die Kennzeichnung

PTB 99 ATEX 2219 X bzw./resp. PTB 00 ATEX 2049 X II 2 G EEx ia IIC T6

Grenzsignalgeber 831

und/and

sind EG-

ZELM 03 ATEX 0128 X II 1 D Ex iaD 20 T...°C

Applied standards:
EN 13463-1 Basic method and requirements
EN 13463-5 Protection by constructional safety "c"

alarm contacts 831

The built-in
Numbers of certificates and marking

are EC-type-certified.

WIKA Alexander Wiegand GmbH & Co. KG

Geschäftsbereich Prozessinstrumentierung / Division Process Instrumentation

Klingenberg, 30.10.2003

Armin Hawlik Werner Hünerth
Leiter Logistikzentrum 2 Leiter Qualitätssicherung
Mana

er Production and Logistics Quality Assurance Manager

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10 WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

Enclosure 2:

GB

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Enclosure 2:

GB

12 WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

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Enclosure 2:

GB

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Enclosure 3:

GB

14 WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

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Enclosure 3:

GB

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15WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

Enclosure 3:

GB

16 WIKA Operating instructions pressure gauges Model 5 with 831 per ATEX

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